mud agitator gearbox supplier

Derrick mud agitators include an explosion-proof, “C” faced motor, reduction gearbox (helical-bevel gears for horizontal agitators or all helical gears for vertical units), impeller, and shaft with assembly bushings. Motors range from 5 to 30 HP and may be supplied in several power configurations.

Attaching the motor directly to the gearbox protects correct alignment that can increase bearing life and provides 95 percent efficiency in power transfer to the impeller. Using this superior design surpasses standard worm drive gear assemblies by 30 percent, allowing Derrick agitators to do the same work at far less horsepower. By unitizing the motor and gearbox, weight and space requirements are reduced. Horsepower, mechanical configuration, impeller diameter, and shaft length are customized to tank dimensions and maximum mud weights. Available horsepower ratings* are: 5, 7.5, 10, 15, 20, 25, and 30.

Fluid Systems mud agitators are designed to mix and suspend the solids using axial flow, promoting low particle size degradation and effective polymer shear. Unlike mud guns, the FSI mud agitator is relatively a low energy device, easy to operate and inexpensive to maintain. Our standard horizontal and vertical mud agitators range in 5 to 30 horsepower with an explosion proof motor and gear reducer. We size mud agitators according to the configuration and maximum mud weight.

Our agitators feature the new dracomet coated corrosion resistant keyless coupling for easy installation and impeller adjustment. The units come complete with base plate, motor, gearbox, impeller, shaft & couplings.

As Mud Agitator Manufacturer, Brightway can supply BWJBQ 5.5-22kw Mud Agitator for mud tank and mud system. including: Horizontal Mud Agitator or Vertical Mud Agitator. Brightway mud agitator can be customized once we get the detailed requirements. Buying mud agitator from Brightway will be your best choice for drilling mud circulation system.

1. Brightway mud agitator equips with a motor couple to a rugged oilfield gearbox, which can eliminates troublesome couplings, misalignment and have a longer bearing life. And it is driven by the explosion-proof motor, coupled to a gearbox which will drive the impeller shaft. Due to the simplex turbine structure of shaft,

2. Brightway mud agitator is featured by compact construction, light weight, balanced transmission, small footprint, low noise and high efficiency. And its impeller turbines can transform the mechanical power into drilling fluid agitation as well as circulation.

3. Brightway mud agitator can be designed per customer’s requirement to choose the helical-bevel design or worm design for reduction gearbox. Its motor can be horizontal or vertical. As for the shaft and impeller, compared with painting process, the galvanizing treatment is usually adopted to create a better anti-rust performance.

Mud Agitator is also called Mud Tank Agitator and widely used in the mud solids control system. It is installated in slurry storage tanks or mud tank and to prevent drilling fluid solid Particles deposited in the mud tank. Brightway is the famous and professional Mud Agitator Manufacturer and can produce the horizontal Mud Agitator and vertical Mud agitator.

Mud Agitator is used in mud systems to suspend solids and maintain homogeneous mixture throughout the system. A mechanical agitator is driven by an explosion-proof motor,coupled to a gear box that drives the impeller shaft. The impellers (turbines) transform mechanical power into fluid circulation or agitation. The objective is to obtain a uniform suspension of all solids.

Brightway mud agitator features a “C” face motor couple to a rugged oilfield gearbox, which eliminates misalignment and troublesome couplings. This configuration promotes long motor and gearbox bearing life. Please contact with Brightway representative with your tank dimension and your detail requirement. We will recommend the right model with specification about the horsepower, impeller (size, type& quality), and shaft length etc to meet your requirement.

Derrick mud agitators include an explosion-proof, “C” faced motor, reduction gearbox (helical-bevel gears for horizontal agitators or all helical gears for vertical units), impeller, and shaft with assembly bushings. Motors range from 5 to 30 HP and may be supplied in several power configurations.

Attaching the motor directly to the gearbox protects correct alignment that can increase bearing life and provides 95 percent efficiency in power transfer to the impeller. Using this superior design surpasses standard worm drive gear assemblies by 30 percent, allowing Derrick agitators to do the same work at far less horsepower. By unitizing the motor and gearbox, weight and space requirements are reduced. Horsepower, mechanical configuration, impeller diameter, and shaft length are customized to tank dimensions and maximum mud weights. Available horsepower ratings* are: 5, 7.5, 10, 15, 20, 25, and 30.

The skid mounted MA-RG agitator is compact, and its low profile reduces headroom requirements and provides more layout space on top of the tanks. The gearbox is a triple-reduction helical-bevel gear drive system that reduces the rotational speed of the motor to drive the impeller(s). Up to 95% mechanical efficiency helps reduce horsepower requirements.

Impellers are available with flat blades (radial flow), contour blades (axial flow), and canted blades (radial/axial flow). The impellers are sized according to tank volume and expected duty. Active mud system compartments—such as solids removal sections, mud mixing sections, and slug pits, which need a higher shear force to produce immediate mixing—are another consideration in impeller sizing.

Several types of shafts are offered. Mild steel shafts are cut to length and joined to the gearbox output shaft with a rigid coupling. Solid shafts are keyed at the bottom for impeller height adjustment. Hollow pipe shafts are available for deep tanks. They are supplied in flanged sections and bolted together, making them ideal for limited lifting height.

The MAX2000® Agitator features a rugged cast iron gearbox that houses helical bevel gearing. The gear sets are precisely ground to prevent all but the slightest amount of backlash in the gear sets. This feature promotes longer life by eliminating the high impact forces generated when the unit is energized at start-up. Each helical bevel gear stage is 98% efficient. A typical worm gear set is only 85% efficient, since it loses most of its efficiency through the generation of heat.

Internal gears and bearings are lubricated with mineral oil. When the ambient temperature drops below 23ºF or rises above 140ºF, a synthetic lubricant should be substituted. A unique feature of the MAX2000® Agitator is the lower bearing, which can be maintained from the top of the tank. This feature eliminates the need for in-tank inspections of the lower bearing, and also provides a barrier of grease that can be expunged out the lower seal. The lower seals are arranged to accommodate the grease pocket and make for a four-tier layer of protection for the gearing. The end result means the lower bearing stays in contact with good, uncontaminated lubricant at all times. All four of these levels must be breached prior to loss of oil in the gearbox.

Lake series mud agitator is part of the drilling fluids solids control equipment, which is mainly used to agitate and mix the drilling mud to prevent solids particles from depositing in the circulating tank and to stabilize the performance of drilling fluids.

Drilling Mud Agitator for Solid Control SystemLake Petro has been focusing on the oil and gas equipment supply more than 9 years. We always consider to support the customer economic cost, stable quality and comforable service.

A Mud Agitator is used in surface mud systems to suspend solids and maintain homogeneous mixture throughout the system. A mechanical agitator is driven by an explosion-proof motor, coupled to a gear box that drives the impeller shaft. The impellers (turbines) transform mechanical power into fluid circulation or agitation of drilling fluid mud agitator. The objective is to obtain a uniform suspension of all solids.

Descriptions of Mud Agitator1. Mud agitator is an equipment to mix solid and fluid, mainly used in oil and gas drilling mud process, mineral working site, etc. mud system.

2. This type agitator holding simple structure, large bearing strength, low noise, more durable. It prevent solid sediment and maintain drilling fluid property. Features 1.Typical C face motor installation 2.Small footprint without skid

3.Helical-Bevel gearbox 4.Motor can be horizontal or vertical Benefits 1.Longer usable life on motor and gear box 2.Require less space also easy to handle 3.High efficiency, low noise, low operating temperature

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The transmission structure of drilling mud agitator is mainly composed of driven motor, reducer gearbox, connecting device and mixing shaft assembly. There are not many forms of drilling fluid agitators commonly used in drilling fluids solid control systems. Among them, there are worm gear direct transmission and worm gear coupling transmission.

Mud agitator is used at trip tank, pill tank, desilter tank, mud suction tank, mud reserve tank, mud mixing tank. It is also used under the decanter centrifuge to avoid the mud settle down.

Mud agitators are normally used together with mud guns. Normally a mud agitator with a mud gun. The mud gun is used to support the 4 corners of mud tanks. GN Solids Control mud guns have 3 nozzles. Each nozzle]of GN mud gun can cover 120 degree, the 3 nozzles can cover totally 360 degree of the mud gun. The mud agitator is driven by electric motor. While the mud gun is driven by centrifugal pumps which are used for mixing or mud discharge.

Some manufacturers have also used worm gear and worm coupling drive. Worm gear drive is widely used indrilling fluid agitator due to its simple structure, large speed ratio and high reliability. Early drilling fluid agitators were almost all directly driven by worm gear. Although the worm gear coupling drive and belt drive are large in size, they have the characteristics of soft motion, which is good for protecting the overload of the motor. Therefore, some manufacturers will choose them.

The most commonly used agitator transmission mode is the gearbox reducer. The advantages of gear reducer agitator are high transmission efficiency and less maintenance. The disadvantage is large volume. Gear driven agitators are also divided into direct drive and coupling drive. The direct drive mud agitator is the most commonly used agitator drive form at present because of its simple structure and convenient maintenance.

According to the motor mounting type, there are 2 types of drilling mud agitators for mud system: Direct connection mud agitator and Coupling connection mud agitator.

Type 1: Direct connection mud agitator. The motor is mounted on a mounting plate with flange to gearbox reduce. It is the most popular type. The design is sample, but reliable. Most agitator supplier utilize direct motor connection design.

Type 2: Coupling connection mud agitator. The motor and connected to gearbox reduce via a coupling set. So the motor is not direct connected to the gearbox reducers.

The Coupling connection mud agitator has a coupling to protect the reducer and motor. In normal situation, clients only need to check and maintain the coupling set. However, there are additional wearing parts of the coupling. The disadvantage of the coupling agitator is that the coupling and its accessories need to be regularly checked on the drilling mud system. Once the coupling or accessories are damaged, they should be replaced in time, otherwise the motor and reducer will be damaged quickly.

The advantage of the direct agitator is that it is less maintenance as long as the gear oil is added. The disadvantage is that once damaged, either the reducer is damaged or the roller key of the motor shaft is damaged. It is difficult to repair. And the repair cost is high.

However, the probability of such a failure is very low and it belongs to an abnormal situation. According to the feedback records on the site, the damage probability of the agitator caused by not replacing the coupling parts in time is much higher than that of the direct connected agitator. Therefore, GN Solids Control recommended direct connect agitators. GN Solids Control standard agitator models are direct motor connection type. And most popular agitator brands provide direct connection agitator. They do not offer coupling connection agitators.

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There are different models APMA3, APMA7.5, APMA11, APMA15, PMA18,PMA22,etcetera. Presently, the helical bevel geared ones are usually APMA7.5. While the APMA15 is geared with a helical worm reducer. For mud agitators, we produce gearbox driven by 5.5kw, 7.5kw, 11kw, 15kw, 18.5kw, 22kw, and 30kw motors.

And the agitators can be the horizontal type or the vertical type. According to users’ preferences, we’ll provide different customization services. The impellers can be a single layer or double layer. The blades are the canted type for better agitation performance.

Drilling mud agitators are popular auxiliary equipment used in drilling mud systems. In oilfields, mud tanks are the platform for a whole solids control system. On tanks, there are shakers, mud cleaner, centrifuge, pumps, agitators, and so on

Mud tanks are used to reserve drilling fluids. During whole well drilling, we need drilling mud and we maintain and process drilling mud for better property and to save drilling costs. Mud agitators will help us to mix or agitate the drilling fluids. Under the impellers’ rotation, the useful solids will suspend without sediment

We know the agitator is consisting of a motor and reducer. Combining them together will get a proper turn speed. Under proper TOR the drilling fluids will be at a high property for better circulation throughout the mud system

A horizontal worm gear type agitator is the most popular agitator used in oil and gas mud tanks because it’s cost-effective. There are coupler options for agitator to protect gear or options without a coupler for saving cost.

A horizontal bevel gear type agitator is a very good option for larger torque and minimum footprint. The bevel gear is much higher in torque compared to the worm gear. Better performance, higher cost.

AIPU supplies mud agitator for the above options as per the buyer’s request and cost budget. Other than the agitator, AIPU supplies a series of equipment for mud tanks or a whole tank with all tank attachments.

Sharpe Mixers gear drives portable mixers are the best choice for volumes up to 3000 USG with higher solids concentrations. The slower speed provides the higher torque that is necessary to mix the higher apparent viscosity associated with drilling mud. Large diameter Hyflo 218 impellers produce much more flow per horsepower than other impellers on the market.