mud agitator gearbox manufacturer

Derrick mud agitators include an explosion-proof, “C” faced motor, reduction gearbox (helical-bevel gears for horizontal agitators or all helical gears for vertical units), impeller, and shaft with assembly bushings. Motors range from 5 to 30 HP and may be supplied in several power configurations.

Attaching the motor directly to the gearbox protects correct alignment that can increase bearing life and provides 95 percent efficiency in power transfer to the impeller. Using this superior design surpasses standard worm drive gear assemblies by 30 percent, allowing Derrick agitators to do the same work at far less horsepower. By unitizing the motor and gearbox, weight and space requirements are reduced. Horsepower, mechanical configuration, impeller diameter, and shaft length are customized to tank dimensions and maximum mud weights. Available horsepower ratings* are: 5, 7.5, 10, 15, 20, 25, and 30.

The MAX2000® Agitator features a rugged cast iron gearbox that houses helical bevel gearing. The gear sets are precisely ground to prevent all but the slightest amount of backlash in the gear sets. This feature promotes longer life by eliminating the high impact forces generated when the unit is energized at start-up. Each helical bevel gear stage is 98% efficient. A typical worm gear set is only 85% efficient, since it loses most of its efficiency through the generation of heat.

Internal gears and bearings are lubricated with mineral oil. When the ambient temperature drops below 23ºF or rises above 140ºF, a synthetic lubricant should be substituted. A unique feature of the MAX2000® Agitator is the lower bearing, which can be maintained from the top of the tank. This feature eliminates the need for in-tank inspections of the lower bearing, and also provides a barrier of grease that can be expunged out the lower seal. The lower seals are arranged to accommodate the grease pocket and make for a four-tier layer of protection for the gearing. The end result means the lower bearing stays in contact with good, uncontaminated lubricant at all times. All four of these levels must be breached prior to loss of oil in the gearbox.

Mud Agitator is also called Mud Tank Agitator and widely used in the mud solids control system. It is installated in slurry storage tanks or mud tank and to prevent drilling fluid solid Particles deposited in the mud tank. Brightway is the famous and professional Mud Agitator Manufacturer and can produce the horizontal Mud Agitator and vertical Mud agitator.

Mud Agitator is used in mud systems to suspend solids and maintain homogeneous mixture throughout the system. A mechanical agitator is driven by an explosion-proof motor,coupled to a gear box that drives the impeller shaft. The impellers (turbines) transform mechanical power into fluid circulation or agitation. The objective is to obtain a uniform suspension of all solids.

Brightway mud agitator features a “C” face motor couple to a rugged oilfield gearbox, which eliminates misalignment and troublesome couplings. This configuration promotes long motor and gearbox bearing life. Please contact with Brightway representative with your tank dimension and your detail requirement. We will recommend the right model with specification about the horsepower, impeller (size, type& quality), and shaft length etc to meet your requirement.

Fluid Systems mud agitators are designed to mix and suspend the solids using axial flow, promoting low particle size degradation and effective polymer shear. Unlike mud guns, the FSI mud agitator is relatively a low energy device, easy to operate and inexpensive to maintain. Our standard horizontal and vertical mud agitators range in 5 to 30 horsepower with an explosion proof motor and gear reducer. We size mud agitators according to the configuration and maximum mud weight.

As Mud Agitator Manufacturer, Brightway can supply BWJBQ 5.5-22kw Mud Agitator for mud tank and mud system. including: Horizontal Mud Agitator or Vertical Mud Agitator. Brightway mud agitator can be customized once we get the detailed requirements. Buying mud agitator from Brightway will be your best choice for drilling mud circulation system.

1. Brightway mud agitator equips with a motor couple to a rugged oilfield gearbox, which can eliminates troublesome couplings, misalignment and have a longer bearing life. And it is driven by the explosion-proof motor, coupled to a gearbox which will drive the impeller shaft. Due to the simplex turbine structure of shaft,

2. Brightway mud agitator is featured by compact construction, light weight, balanced transmission, small footprint, low noise and high efficiency. And its impeller turbines can transform the mechanical power into drilling fluid agitation as well as circulation.

3. Brightway mud agitator can be designed per customer’s requirement to choose the helical-bevel design or worm design for reduction gearbox. Its motor can be horizontal or vertical. As for the shaft and impeller, compared with painting process, the galvanizing treatment is usually adopted to create a better anti-rust performance.

Our agitators feature the new dracomet coated corrosion resistant keyless coupling for easy installation and impeller adjustment. The units come complete with base plate, motor, gearbox, impeller, shaft & couplings.

The transmission structure of drilling mud agitator is mainly composed of driven motor, reducer gearbox, connecting device and mixing shaft assembly. There are not many forms of drilling fluid agitators commonly used in drilling fluids solid control systems. Among them, there are worm gear direct transmission and worm gear coupling transmission.

Mud agitator is used at trip tank, pill tank, desilter tank, mud suction tank, mud reserve tank, mud mixing tank. It is also used under the decanter centrifuge to avoid the mud settle down.

Mud agitators are normally used together with mud guns. Normally a mud agitator with a mud gun. The mud gun is used to support the 4 corners of mud tanks. GN Solids Control mud guns have 3 nozzles. Each nozzle]of GN mud gun can cover 120 degree, the 3 nozzles can cover totally 360 degree of the mud gun. The mud agitator is driven by electric motor. While the mud gun is driven by centrifugal pumps which are used for mixing or mud discharge.

Some manufacturers have also used worm gear and worm coupling drive. Worm gear drive is widely used indrilling fluid agitator due to its simple structure, large speed ratio and high reliability. Early drilling fluid agitators were almost all directly driven by worm gear. Although the worm gear coupling drive and belt drive are large in size, they have the characteristics of soft motion, which is good for protecting the overload of the motor. Therefore, some manufacturers will choose them.

The most commonly used agitator transmission mode is the gearbox reducer. The advantages of gear reducer agitator are high transmission efficiency and less maintenance. The disadvantage is large volume. Gear driven agitators are also divided into direct drive and coupling drive. The direct drive mud agitator is the most commonly used agitator drive form at present because of its simple structure and convenient maintenance.

Mud agitator is one of the most popular equipment for drilling mud systems. It is mainly used to keep both the mud uniformity and the suspension of solids. The mud agitator is used to agitate the mud consecutively and reliably. This agitator agitates the mud to make the cuttings silt and sand pass the solids control system without being precipitated onto the tank bottom.

The worn and gear reducer mud agitator is an economic standard mud agitator. The mud agitator is equipped with explosion proof motor, worn and gear reducer. The worn and gear reducer is working stable and cost effective. It is also easy for maintenance.

The mud agitator is equipped with heavy duty helical bevel gearbox. Compared with traditional worn and gear gearbox, the helical bevel agitator is with a bigger torque. It is more powerful for heavy mud. The heavy duty helical bevel mud agitator save also power, for the same motor power, the helical bevel mud agitator is with a big torque compared with worn gearbox. So a smaller power helical bevel mud agitator can reach the performance of a bigger power worn gearbox agitator.

2) Impeller: There are double layer and single layer impeller for mud agitators. The impeller size is also designed to suit for the tank depth and width for a better agitating performance.

3) Tank bottom stabilizer to fix the shaft. For mud tank depth over 1800mm. GN will recommend Tank bottom stabilizer to fix the shaft and avoid is swaying during rotating.

A Mud Agitator is used in surface mud systems to suspend solids and maintain homogeneous mixture throughout the system. A mechanical agitator is driven by an explosion-proof motor, coupled to a gear box that drives the impeller shaft. The impellers (turbines) transform mechanical power into fluid circulation or agitation of drilling fluid mud agitator. The objective is to obtain a uniform suspension of all solids.

Descriptions of Mud Agitator1. Mud agitator is an equipment to mix solid and fluid, mainly used in oil and gas drilling mud process, mineral working site, etc. mud system.

2. This type agitator holding simple structure, large bearing strength, low noise, more durable. It prevent solid sediment and maintain drilling fluid property. Features 1.Typical C face motor installation 2.Small footprint without skid

3.Helical-Bevel gearbox 4.Motor can be horizontal or vertical Benefits 1.Longer usable life on motor and gear box 2.Require less space also easy to handle 3.High efficiency, low noise, low operating temperature

Mud Agitator, Drilling Solids Control,Mud Cleaning Agitator, mud agitator manufacturer Exporters, mud agitator manufacturer Suppliers, mud agitator manufacturer wholesalers, mud agitator manufacturer distributors, mud agitator manufacturer Manufacturers, mud agitator manufacturer sellers, mud agitator manufacturer

Lake series mud agitator is part of the drilling fluids solids control equipment, which is mainly used to agitate and mix the drilling mud to prevent solids particles from depositing in the circulating tank and to stabilize the performance of drilling fluids.

Drilling Mud Agitator for Solid Control SystemLake Petro has been focusing on the oil and gas equipment supply more than 9 years. We always consider to support the customer economic cost, stable quality and comforable service.

Mud agitator combined with motor and gear box. Mud agitators do agitation in drilling fluid make the solids suspend. Help drilling fluid property achieve better. Shaft will be connected with gear box coupled on motor. Under a certain ratio the shaft mounted with impeller rotate at uniform speed and lead an upward stream in drilling mud. This will benefit drilling mud mixture completely with sufficient viscosity, etc.

Onshore and offshore oil&gas drilling, CBM exploration, HDD,waste management, etc. process system. Mud agitators make drilling fluid property more even and stable.