mud agitator gearbox made in china

The MAX2000® Agitator features a rugged cast iron gearbox that houses helical bevel gearing. The gear sets are precisely ground to prevent all but the slightest amount of backlash in the gear sets. This feature promotes longer life by eliminating the high impact forces generated when the unit is energized at start-up. Each helical bevel gear stage is 98% efficient. A typical worm gear set is only 85% efficient, since it loses most of its efficiency through the generation of heat.

Internal gears and bearings are lubricated with mineral oil. When the ambient temperature drops below 23ºF or rises above 140ºF, a synthetic lubricant should be substituted. A unique feature of the MAX2000® Agitator is the lower bearing, which can be maintained from the top of the tank. This feature eliminates the need for in-tank inspections of the lower bearing, and also provides a barrier of grease that can be expunged out the lower seal. The lower seals are arranged to accommodate the grease pocket and make for a four-tier layer of protection for the gearing. The end result means the lower bearing stays in contact with good, uncontaminated lubricant at all times. All four of these levels must be breached prior to loss of oil in the gearbox.

Electrical motor, agitator gear box, coupler, shaft and impeller. Worm gear is the most popular used gear for cost effective but larger footprint. Bevel gear is better working performance and small footprint but higher cost which is the reason for not popular. Coupler is not a necessary part but coupler type agitator is better to protect motor and gear. Today we"ll main introduction helical gearbox agitator

APMA series mud Agitator with the helical gearbox is one of the most popular solids control equipment, helical gearboxes are ideal for a wide variety of applications and functionally scalable. Thanks to Elecon’s modular design and high power density, space-saving compact construction makes it possible for it to function in tight industrial spaces.

Yes. Some clients prefer the hydraulic drive for some specific use. Some clients prefer the stainless steel shaft and impeller. Different application and industries will request equipment much different If you have questions or demand on mud mixers, please let us know and we"ll help you to get the ideal solution.

Moreover, the APMA series agitator is flexible on gearbox and motor configuration. Such as worm and worm wheel reducer, helical bevel reducer. The motor certified by IEC, ATEX, and so on

Cuttings in drilling mud as the main harmful solids will affect the performance of the drilling fluids during the drilling process. It will make the drilling mud density, viscosity, abrasiveness, glutinousness, dynamic resistance increased. In addition to this, cuttings is harmful to the oil & gas layer, such as reducing the drilling speed, increasing the rotary torque, leading to well leakage and blowout. So we must adopt some measures to solve t above problem, drilling fluids shale shaker as first stage equipment for purifying drilling mud is widely used in many industries.

GearBox is a crucial part of mud agitators. Mud agitators are used in surface mud system to suspend solids and maintain homogeneous mixture throughout the system.

Mud agitator was one of solids control equipment and has two main type: verticle agitator and horizontal agitator. It is very important to select optimum gearboxes for various applications of drilling project or other mud treatment.

Beacasue the gearbox which attaching the motor directly to protects correct alignment that can increase bearing life and provides high efficiency in power transfer to the impeller.

In the past, horizontal agitators mainly use worm gear unit for cost reason. But worm gear easy to broken and mantainance is difficult. you have to open shell to grease gear.  Now horizontal mud agitator use helical-bevel gears ( like derrick agitator ).  Helical gears have a smoother operation due to the angle twist creating instant contact with the gear teeth. Rigid tooth flank helical gear unit are advanced of helical gears.  Rigid tooth flank means more wear resistant and long life to use. So it’s trend to use rigid tooth flank gearbox.

Mud agitator is an important part of the drilling-fluid solids controling system. Drilling fluids agitatorcan be installed on drilling fluid tank, with the impeller submerged into certain depth under fluid surface to stir the fluid directly.During this process, the drilling fluid can be mixed even, and the solid particles are eliminated.In this way, it can improve solid phase dispersion, and increase the viscosity and gel strength, thus to make drilling fluid keep accordant with the requirement, provide needful fluid for drilling process, and ensure the smooth going of drilling work.Drilling mud agitator is the same as mud agitator.

TR solid control provide vertical and horizontal agitator. Horizontal mud agitator is divided into coupling type and direct type agitator. If you need a horizontal mud agitator, we recommend you use a direct type agitator. drilling mud Agitator is an ideal device for stirring, mixing liquid and preventing the solid-phase precipitation in the mixture.

Drilling Fluids Agitator in the mud system used to,mixing ratio and prevent to the mud tanked.TR solid control is an exporter of centrifugal pump . We are an exporter of drilling fluids mud agitator.Our factory approval the ISO9001,drilling agitator have the API certification.TR solids control is the designed,selling,production,service and delivery of Chinese mud agitator manufacturer. We will provide the high quality drilling fluids agitator and best service.Your best drilling mud tank agitators start from TR solids control.

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Water mixture: Treated by water heater to get clean water (for reuse or other applications) and mud sludge (back to Sludge washing machine for recycling treatment).

Derrick mud agitators include an explosion-proof, “C” faced motor, reduction gearbox (helical-bevel gears for horizontal agitators or all helical gears for vertical units), impeller, and shaft with assembly bushings. Motors range from 5 to 30 HP and may be supplied in several power configurations.

Attaching the motor directly to the gearbox protects correct alignment that can increase bearing life and provides 95 percent efficiency in power transfer to the impeller. Using this superior design surpasses standard worm drive gear assemblies by 30 percent, allowing Derrick agitators to do the same work at far less horsepower. By unitizing the motor and gearbox, weight and space requirements are reduced. Horsepower, mechanical configuration, impeller diameter, and shaft length are customized to tank dimensions and maximum mud weights. Available horsepower ratings* are: 5, 7.5, 10, 15, 20, 25, and 30.

sell china cycloid type and gearbox mud agitator with impeller. Mud agitator/mixer can be used widely in various applications.Including drilling mud mixture, chemical agitating, food or beverage, etc.

Mud agitator also named drilling mud agitator. It used for drilling fluid agitation mix,prevent drilling fluid solid particles in the tank circulation system deposit,cycle drilling fluid performance stability, mixed evenly. Also can keep cement in suspension in waste water from concrete production.

Mud agitator composed by explosion-proof motor,reducer,engine base and impeller components four parts. The motor and the speed reducer,reducer and the impeller shaft are connected through rigid coupling.