triplex mud pump design price
Explore a wide variety of triplex mud pump on Alibaba.com and enjoy exquisite deals. The machines help maintain drilling mud circulation throughout the project. There are many models and brands available, each with outstanding value. These triplex mud pump are efficient, durable, and completely waterproof. They are designed to lift water and mud with efficiency without using much energy or taking a lot of space.
The primary advantage of these triplex mud pump is that they can raise water from greater depths. With the fast-changing technology, purchase machines that come with the best technology for optimum results. They should be well adapted to the overall configuration of the installation to perform various operations. Hence, quality products are needed for more efficiency and enjoyment of the machines" full life expectancy.
Alibaba.com offers a wide selection of products with innovative features. The products are designed for a wide range of flow rates that differ by brand. They provide cost-effective options catering to different consumer needs. When choosing the right triplex mud pump for the drilling project, consider factors such as size, shape, and machine cost. More powerful tools are needed when dealing with large projects such as agriculture or irrigation.
Alibaba.com provides a wide range of triplex mud pump to suit different tastes and budgets. The site has a large assortment of products from major suppliers on the market. The products are made of durable materials to avoid corrosion and premature wear during operations. The range of products and brands on the site assures quality and good value for money.
The NOV FC-1600 Triplex Mud Pump is made of rugged Fabriform construction and designed for optimum performance under extreme drilling conditions. It is compact and occupies less space, yet delivers unequaled performance. The pumps are backed by several decades of design and manufacturing experience, and are considered leaders in the field.
NOV FC-1600 Triplex Mud Pump is conservatively rated at relatively low rpm. This reduces the number of load reversals in heavily stressed components and increases the life of the fluid end parts through conservative speeds and valve operation.
The NOV FC-1600 Triplex Mud Pump design provides an inherently balanced assembly. No additional counterbalancing is required for smooth operation. No inertia forces are transmitted to the pumps’ mountings.
A Triplex Mud Pump sometimes referred to as a drilling mud pump or mud drilling pump. NOV FC-1600 Triplex Mud Pump is a reciprocating piston/plunger pump designed to circulate drilling fluid under high pressure (up to 7,500 psi) down the drill string and back up the annulus. A mud pump is an important part of the equipment used for oil well drilling.
NOV 12-P-160 Mud Pump is rated at 1600 input horsepower (1193 kw) at 120 strokes per minute, with a 12-inch (304.8 mm) stroke. Multiple liner sizes allow pressures and volumes to handle circulation requirements in deep drilling applications.
Flexibility: Compact engineering provides higher efficiency in less space. The NOV 12-P-160 Triplex Mud Pump light weight and flexible design make it easily adaptable to a variety of rig configurations. This provides flexibility as drilling requirements and conditions change.
Fluid End Modules: NOV offers a choice of fluid end modules and valve covers for every P Series pump model to select the fluid end module that exactly matches drilling requirements. All pump models can be equipped with either the standard or premium forged, two-piece interchangeable fluid modules
Triplex pumps are positive-displacement reciprocating pumps that are configured with three plungers. They are the most common configuration of pump used in both drilling and well service operations. Triplex pumps used in well service activities generally are capable of handling a wide range of fluid types, including:
Triplex pumps are used in applications that require continuous pumping. For example, a triplex pump is a common component in large-capacity commercial car wash equipment. The plunger pump design of a triplex pump offers a reinforced seal and uses ceramic plungers for tight alignment and long life in high-pressure applications, such as oil well stimulation, surface preparation or rust removal, and gas turbine misting. Triplex pumps used in low-pressure applications also include a submersible liquid pump and an end-suction centrifugal pump. A submersible pump is typically constructed of stainless steel for corrosion resistance and can typically handle wastewater with suspended particles as large as 2 inches in diameter.
Triplex pumps are also suited to pump liquids other than fresh water or wastewater. They can be used to pump salt water in desalination applications, chemicals, and high vapor liquids like carbon dioxide. They can also be configured to pump mud in land-based or offshore oil drilling applications. A mud pump is a heavy-duty, high-pressure pump designed to provide a smooth discharge of mud and debris from oil wells. A triplex well pump can also be used as a well stimulation or servicing pump in oil fields and other industrial applications, such as cementing.
Industrial triplex pumps are used in public places that require a consistent water pressure with variable flow rates, such as hotels and office buildings, schools, hospitals, and in general industrial processes such as boosting the water supply for rural areas or municipalities or for irrigation. Because they are able to handle a wide range of fluid types, a triplex pump may also serve as a sump pump or in conjunction with other pumps to drain sump pits and wastewater storage lagoons.
The 2,200-hp mud pump for offshore applications is a single-acting reciprocating triplex mud pump designed for high fluid flow rates, even at low operating speeds, and with a long stroke design. These features reduce the number of load reversals in critical components and increase the life of fluid end parts.
The pump’s critical components are strategically placed to make maintenance and inspection far easier and safer. The two-piece, quick-release piston rod lets you remove the piston without disturbing the liner, minimizing downtime when you’re replacing fluid parts.
Manufactured to withstand the toughest drilling and environmental conditions, our K-Series triplex mud pumps are ideal for all drilling applications. This legacy product features a balanced forged-steel crankshaft and Southwest Oilfield Products ‘L” Shaped modules which is essential to minimize wear, noise, and operating vibrations. These attributes are essential when drilling deeper high pressure formations, long laterals and when handling corrosive or abrasive fluids and slurries.
Every American Block triplex mud pump is manufactured and fully load tested before leaving our manufacturing campus, and is available in sizes ranging from 800 HP to 2200 HP. The American Block K1600 HP Mud Pump is also available in a 2000 HP up-grade version, when more HP is needed in the same 1600 HP footprint.
The effectiveness of triplex mud pumps for sale determines the success of drilling operations in rigs. Circulation of the drilling fluid or mud is a continuous process that calls for uninterrupted operations of the mud pumps. Finicky about how our equipment work, we at ShalePumps, go to extreme lengths before engineering modern beasts for continuous drilling operations in rigs.
Our state of the art Houston facility develops high performing mud pumps for drillings rigs by a combination of the best materials, and structural dynamics to put together some of the best equipment. Designed to be adapted for various drilling applications in rigs through designs that incorporate various liner sizes, the triplex mud pumps for sale that leave the assembly line at ShalePumps are mean and mighty workhorses. The triplex mud pumps feature high performance steel power ends, balanced forged steel crankshaft, steel herringbone gears and anti-friction roller bearings. Striking the right balance between weight and performance, the triplex mud pumps for sale we make are best for drilling operations in rigs.
The triplex mud pumps manufactured at ShalePumps have extended continuous duty cycles, and foolproof lubrication systems for smooth drilling operations in rigs. With mud pumps from ShalePumps the drilling operations in rigs will never be the weak link, but a pivot that spells success.
ShalePumps, LLC is proud to introduce the SP-1614 1600 HP Continuous Duty Triplex Drilling Pump. Engineering and rated for 1600 horse power at 110 strokes per minute with a 14” stroke capable of 7500 PSI. Manufactured in our Houston Texas facility, this pump defines longevity, quality and capability. The SP-1614 is designed to incorporate minimum weight and maximum performance using a high performance steel power end, a balanced forged steel crank shaft, steel herringbone gears and anti friction roller bearing throughout. Multiple liner sizes are available to allow variance in pressure and output volume for a variety of drilling applications. Download the performance chart for more detailed information.
Since the modern mud (or slush) pump was built approximately 60 years ago, the industry has widely accepted the three cylinder or triplex style pump. Triplex mud pumps are manufactured worldwide, and many companies have emulated the original design and developed an improved form of the triplex pump in the past decade.
As in all single acting pumps, the piston exerts a load on the crankshaft. The load is then transmitted to the crankshaft main bearings, which are set in their retainers in the pump frame or housing (see Figure 2).
That the crankshaft is subjected to extreme bending loads and stress concentration areas is one of the drawbacks of the triplex design. Experience shows that all triplex pumps eventually exhibit crankshaft cracking if the operator is using the pump at higher loads and pressures, which is now common as drilling contractors are facing deeper, longer sections to drill. In the past, drillers rarely pushed the performance limitations of triplex pumps; 5,000 psi rated pumps were usually only operated at a maximum of 2,800 psi 90 percent of the time. Now contractors are encouraged to run pumps at the much higher pressures around 4,300 psi, only leaving a safety margin below the pressure relief valve setting. This means the crankshaft is subjected to extended maximum load, which inevitably shortens time to failure, probably exponentially.
Some may suggest that an increase in the number of pistons to improve flow rate will also reduce piston load. Although the middle piston load may be reduced for the same overall pump horsepower, the distance from the main bearings to the middle cam increases, which is not advantageous. For example, a five cylinder pump with the middle cam 50 in from the main bearing will have the same bending moment as a triplex with a 30 in middle cam to bearing distance. However, installing bearings close to the cams can reduce the cyclic failure problems on any pump.
For the drilling industry, the problem with this design is that few have managed to design a crankshaft where bearings can be installed anywhere other than at the crankshaft ends. Consequently, most pumps currently available have crankshafts unsupported close to the middle cam. With the middle area of the crankshaft unsupported, crankshaft failure is inevitable.
A triplex pump with a large load acting on the middle of the crankshaft of approximately 120,000 lbs and a typical distance of about 30 in from middle cam to either main bearing will exert a bending moment of 300,000 lb-ft on the crankshaft adjacent to the main bearing. If the bearing is not spherical, the bending moment where the shaft meets the bearing will coincide with the point on the shaft that the crank can no longer bend because it is restricted by the fixed bearing, which creates huge stress concentration. That load comes and goes cyclically every revolution of the pump. If the pump is rotating at 100 rpm or strokes, then in one week of drilling the crank will experience one million cycles of 300,000 lb-ft effectively switching on and off.
Another symptom of crankshaft deflection or bending is abnormal main gear wear patterns. The high unsupported load in the middle of the crankshaft effectively bows the shaft and consequently the bull gear is moved off alignment, and a strange wear pattern may appear on the gears. Although this is an undesirable occurrence, it is of little importance compared with crankshaft failure. It does explain abnormal wear on a pump used continuously at high pressure.
A pump that addresses these issues may be the solution. A quadraplex has minimal bending moments due to the close proximity of the main bearings to every cam (see Figure 7).
A fully assembled crankshaft is the best and only way to install multiple bearings close to the cams. Even though there is minimal flexure in this design, spherical bearings eliminate stress concentration or point loading. With cam to bearing distances no more than 10 in, the bending moment on a quadraplex crankshaft will be one quarter that of the triplex or five cylinder pump.
In an environment where few advances have been made in mud pump technology in the last 50 years, designers in the mud pump sector of the drilling industry can develop workable solutions to the problems and limitations inherent in triplex pumps.
The future of mud pump design will involve a solution to excessive crankshaft bending moments and address other needed areas of improvement, including piston speed, module replacement in the field, quality of discharge pressure and smoothness of flow-all combined with ease of transportation.
Our precise equipment design and production processes reduce wear and tear, as well as, maintenance downtime and costs. Our precise machining makes shimming obsolete; the pump is ready to use after set-up and runs smoothly throughout the operation. Very low noise and vibrations levels increase the HSSE performance.
With a large variety of drives, motor and skid configurations, HMH provides a mud pump solution for any project and drilling requirement. We deliver high pressure triplex mud pumps with a maximum discharge pressure between 5 000 and 10 000 psi and power ratings between 1 000 and 2 200 hp.
Our mud pumps reduce service costs and increase operational efficiency. Our unique gear driven drive has an extended lifetime of up to 50 000 hours and is more durable than traditional chain or belt driven drives. Our hydraulic quick release system allows fast and safe replacement of fluid end parts.
The 1600 hp mud pumps are designed to circulate drilling fluid under high pressure (up to 7 500 psi) down the drill string to support any project requirements.
The 2200 hp mud pumps are designed for circulating drilling fluid under high pressure (up to 10 000 psi) down the drill string to support especially deep drilling operations.
We specialize in drilling. We provide drilling and workover RIGS, three-cylinder mud pumps (F&3NB series), solid control systems and their components. High quality drilling and workover engineering services
Business. We provide high quality EMSCO F-series mud pump, including F-500, F-800, F-1000, F-1300, F-1600, RLF-2200 and China 3NB series mud pump, including 3NB350, 3NB500, 3NB-600, 3NB800, 3NB1000A/D, 3NB1300A/D, 3NB1600. A full range of products can fully meet any needs
The Hyundai submersible mud pumps are used for handling sewage, wastewater, and sludge of different types, flood or rainwater, mud, and water containing solid particles. These submersible mud pumps are efficient, durable, and completely waterproof. At Hyundai, our main goal is to provide high quality products that have a long life and do not incur extra maintenance costs. Our submersible mud pump is one such product and we are proud to have designed it.
A mud pump is a piston driven pump that can produce high-pressure operations to safely transfer high viscosity fluids over an extended depth. Submersible mud pumps are vital in construction, mining and quarrying applications as they allow users to remove water, slurry and sludge. The submersible mud pump has many applications in industrial service, but it has proven to be invaluable in many drilling operations.
The duplex mud pump features two pistons in constant action to move the fluid. The triplex mud pump has all but replaced the duplex version in most applications, although you will still find the latter in use in some smaller countries. The triplex mud pump features a triple piston design that is more efficient than the duplex design.
The latest designs of the mud pump are the quintuplex. As the name suggests, these designs feature five or six pistons in a reciprocating design. Although not in widespread use as compared to the triplex design, these mud pumps spread the pumping action across the rotational cycle, creating less mud noise. This allows for better measurements and logging to take place while in operation.
Rotational power is supplied to the mud pump through an external power source. The power end of the pump converts this rotational energy through a crankshaft to a reciprocating motion that moves the pistons. The pistons move back and forth in their liners, exerting a force on the cylinder chamber. During the retraction of the piston, valves open to allow the fluid to be drawn into the cylinder. Once the piston has fully retracted, it is pushed back into the cylinder.
Due to the pressure and material being pumped, most mud pump applications can create a lot of vibration. To combat this, many mud pump applications incorporate pulsation dampeners. These are typically used on both suction and discharge sides of the pump.
In some cases, a positive displacement pump may pull the fluids at a pressure lower than its vapor pressure. When this happens, damaging cavitations can take place. In these cases, a charge pump might be required at the inlet side to maintain a positive pressure on the suction stream.
When selecting a mud pump, there are two main parameters to be used, pressure and displacement. Pressure is the net pumping pressure that the pump can safely provide. The requirement for pressure increases as the drilling depth and fluid (or slurry) viscosity increases.
Displacement is the volume of fluid that the pump can transfer within a given time period. In most applications, this is rated as discharged liters per minute.
Mud pumps are ideal wherever a lot of fluid needs to be pumped under high pressure. They are considered an essential part of mostoil well drilling rigs. Mud pumps can deliver high concentration and high viscosity slurry in a stable flow, making them adaptable to many uses.
The price for Hyundai submersible mud pumps is reasonable and allows you to make a purchase without having to put a strain on your pocket. The price ranges between Rs. 35,000- Rs. 45,000, depending on what model you prefer.
GDEP is the original creator of the drilling pump and continues to set the standard for durable, high-quality drilling pumps that can withstand the world’s toughest drilling environments. Starting with our PZ7 and rounding out with the market"s most popular pump, the PZ1600, our PZ Series of pumps are the perfect choice for today"s high-pressure drilling applications.