fanuc rotary table manufacturer

Designed to enhance the productivity of your FANUC ROBODRILL across an enormous range of applications, FANUC’s range of options give you the freedom to tailor your machining processes to your needs precisely. Like all FANUC products, FANUC accessories exhibit world-beating reliability, are simple to use and have been designed to help you get the most out of your ROBODRILL. Using them will allow you to increase output and maintain exacting quality standards regardless of how challenging your machining processes might be.

Thanks to its direct drive motor and improved rigidity for more accurate machining, the FANUC ROBODRILL DDR makes the perfect additional axis for your ROBODRILL. It"s direct drive and non-backlash structure enabling high speed and high precision machining. Benefits include an extremely fast indexing and clamping speeds. Extremely precise and reliable, the DDR offers the best value for your money.

Depending on the application, we can equip your ROBODRILL with an extremely rigid DDR-T trunnion system that features all the benefits of the DDR rotary table and includes a support spindle and L-brackets. Its improved rigidity ensures even higher degrees of machining accuracy. All you need to do is add the fixture plate. The DDR-T"s practical design ensures that the existing X-axis travel remains the same as on the 3-axis design.

FANUC ROBODRILL offers a wide variety of spindle options in order to meet the optimum performance standards to a customer"s requirements and application.

Need to get a down FANUC-controlled CNC machine up and running fast? Looking for control or integration advice on a CNC machine purchase or upgrade you are thinking about? Our engineers are here to help.

With 400 combined years of experience with FANUC controls and expertise in control, electrical and mechanical aspects of CNC integration, we can help you quickly find answers to your questions.

Our engineers have built an extensive library of FANUC manuals and other documentation to help you. Our collection of Case Studies & Tech Resources includes videos and other content to answer the most common questions we hear. And live support is just a few clicks away.

Table Model • Several options available for motor mounting position, including right side, left side, back and top • Highest weight load capacity in its class Table Model • Compact design • Suitable for a wide range of applications from small machines with simple indexing to full CNC integration for production application • Excellent full 5 axis contouring capabilities • Compact design Table Model • Suitable for a wide range of applications from small machines with simple indexing to full CNC integration for production application Table Model NIKKEN KOSAKUSHO EUROPE LTD - PRECISION HOUSE -...

The Perfect Solution for Your Manufacturing Needs Nikken’s Rotary Tables are known worldwide for their longivity, rigidity and quality. Our range of rotary tables are designed and built to provide extreme accuracy and to increase your work productivity. Fanuc Robodrill is an intelligent high-speed CNC drill with versatility which offers application solutions to meet a wide variety of machining needs. Nikken’s Rotary Tables seamlessly become part of the machine to create the perfect solution for each and every manufacturing requirement. The result is simple: maximum productivity and...

Rotary table in market mainly includes 4 kinds of mechanism that is worm gear, roller cam, DD driver and harmonic structure. The following is the introduction:

1. worm gear: it’s one of  the most popular structrue in NC rotary table  because of its irreversibility and costs.The worm is generally made of bronze, but the wear resistance is poor. In order to improve the service life, some manufacturers use the alloy steel.

3.DD motor: it’s the most efficient rotary table with the highest precision. It has the highest precision because it has no mechanical structure, which is directly driven by motor , no reducer. It has high technical difficulty and high price. It is generally used for five axis machine tools.

The innovative rotary table incorporates a fully-closed feedback loop system using Fanuc servo motor and rotary encoder, making it the ideal addition to Fanuc EDM machines. As the CCR table is designed and manufactured by Fanuc, solely for the RoboCut EDM machines, it costs up to 50% less than a table from a third-party supplier and it has considerably more functionality built in.

The CCR table is equipped with a sensor that triggers a servo motor and an encoder alarm that sounds if a seal ruptures and water gets into the compartment where both are located. As a safety measure, this shuts down the machine and drains the water tank. This built-in technology minimises the potential for expensive water-related repairs to the motor and encoder.The robust 16kg CCR has a compact area of 155 by 170 by 130mm (LXWXH) that enables the operator to retain the spacious work envelope of the machine. The precision of the CCR is demonstrated by an indexing accuracy of 12 seconds and a repetition accuracy of +/-2 seconds. Despite its lightweight and highly accurate frame, the CCR permits a maximum workpeice weight of 40kg.

For some time, EDM customers have been adding rotary tables to their machines to accommodate the range of motion required to conduct work in high-tech markets such as the aerospace and medical sectors. This new CCR rotary table will now provide customers with this range of movement whilst adding speed, precision rigidity to the EDM process.

Rotary tables also have an economic impact on the manufacture of cutting tools, especially when paired with the relatively high production speeds of some Fanuc EDM machines. An example of this is the production of rotary PCD (polycrystalline diamond) tipped tool bodies where the CCR will deliver astounding benefits.

Whether your CNC control has AC or DC drives, uses Fanuc, Mitsubishi, Yaskawa, Glentek, Siemens, Baldor, etc. we can build your rotary table with a compatible motor for just about any 4th axis-ready machine on the market! If you need help getting a machine 4th axis ready, we also supply the parts you need; such as amplifiers, drives, cables and connectors. If your application does not require simultaneous 4th axis cutting, we offer an easy-to-program, single-axis control box that can be M-function interfaced to your CNC machine. The control box can either be programmed directly or fed data via RS-232 for fast, accurate indexing to any angle.

Fanuc 5-axis machining offers a number of benefits; reducing setups, machining complex contours, eliminating or decreasing additional finishing work. Today, 5-axis machines are more readily available, but a new 5-axis machine tool still requires a sizable investment. Instead of purchasing a new 5-axis machine tool, resourceful manufacturers opt to upgrade an existing machining center by adding a 5th or 4th and 5th axis rotary table. Any new machine with a FANUC control is capable of supporting both a 5th axis rotary table or a 4th and 5th axis rotary table but, depending on the exact control, there are some differences to consider.

The most common form of 5-axis machining is referred to as a four-plus-one configuration. A CNC with four plus- one capability allows the programmer to simultaneously machine with any four of the five axes. In a four-plus-one system, one axis must always be idle, but the selected axis can be changed at any point in the program. For example, the first machining operation may involve the X, Y, Z and A axes and the second machining operation may use the X, Y, A and C axes. Four-plus-one does not mean that one of the axes is indexing-only. In a true four-plus-one system, each axis is a full CNC axis with contouring capabilities. Four-plus-one capable controls include most of the newer Fanuc 0, 18 and 21 series of controls, as well as the 32i-MA model. These are the most common controls found on vertical machining centers.

The older FANUC 15 & 16 series controls, as well as the 18i-MB5, 31i-MA5 and 30i- MA controls are all capable of full simultaneous 5-axis machining. These controls are commonly found on horizontal machining centers and boring mills because they are capable of controlling 5 axes simultaneously. The FANUC 31i control, for example, can control up to 24 machine axes. Due to the cost of these controls, it is fairly uncommon to find one on a vertical machining center. Most OEMs do not offer these controls on vertical machining centers as standard, so the leadtime on a VMC with one of these simultaneous 5-axis capable controls may be very long.

Manufacturers considering a 4th or 4th and 5th axis upgrade to an existing machine should be aware of the limitations found with older FANUC controls, including the 0-M, 0i-MB, 18-MA and 21i-MA controls. It is possible to interface a two-axis rotary table to these controls, but one axis must be an indexing-only axis. Typically, the rotary table tilt axis gets this distinction. An external indexing controller would often control this axis. Indexing controllers can be set up to index through an M-code signal that simply tells the controller to index to the next pre-programmed position or it maybe possible to have the index command sent via the D-print statement function in the FANUC control. The D-print statement allows the user the advantage of programming the index move from within the part program. In this case, the FANUC control sends the index command to the indexing controller through the RS232 port.

Some four-axis controls allow the integration of a Beta I/O axis that, while indexing-only, is a fully integrated axis within the FANUC control. The position is displayed on the FANUC screen and all FANUC functions apply, such as Jog and MDI functions. The major limitation to any of these systems is that 5-axis contouring is not possible, and one axis has to be permanently designated as indexing-only.

If a manufacturer needs 5-axis machining capabilities and their CNC does not support 5-axes, they can always consider retrofitting the machine with a new FANUC control and a new rotary table. This option may not be practical in all cases, but if the machine tool is mechanically sound, the cost of a 5th axis rotary table and a control upgrade may be an attractive alternative to purchasing a new 5-axis machining center.

Methods Machine Tools, Inc., a supplier of precision machine tools, automation and accessories, has introduced a FANUC-built CCR Rotary Table on its FANUC Wire EDMs, including on the RoboCut a-CiA Series.

"The new single access, easy-to-use CCR Rotary Table is available exclusively on FANUC RoboCut EDMs," said a company spokesperson. "The table provides the range of motion that manufacturers in industries such as aerospace and medical require and allows for greater speed, precision and rigidity in EDM processes."

The CCR Rotary Table is a fully integrated all stainless steel table that is capable of full "turn and burn" machining and has a water leak monitoring function that shuts the machine down upon water detection, to minimize potentially costly water-related repairs.

Completely built by FANUC in Japan, the CCR Rotary Table weighs 35.27 lbs. (16 kg) and takes up minimal space - 6.1" x 6.7" x 5.1" (155 mm x 170 mm x 130 mm) - allowing the operator to retain the full work envelope of the machine. According to the company, index accuracy is 12 seconds and repeatability accuracy is +/- 2 seconds. The table can allow up to a maximum workpiece weight of 88.2 lbs. (40 kg). Standard configuration includes a faceplate for mounting a variety of workhold chucks or fixtures.

TANSHING products can be selected depending on different machining conditions. A wide range of models, such as the type of high load, high rigidity, high speed, high precision, long life span, zero backlashes, ultra-high load 10-60 tons large precision rotary table, and hydrostatic table can be customized. In addition, there is a variety of new 5 axis rotary tables, swing head rotary, etc. The complete series is available in our product line.

TANSHING’s R&D team is capable of dealing with a variety of machining requirements, such as speed and load capacity improvement. Any customized accessories can be planned and designed quickly. The same type of rotary table with a direct drive motor has been widely installed at domestic and foreign machine tool manufacturers. Our techniques for the function application of product, assembly, and testing are well-developed. We welcome machine tool manufacturers and machining shops to contact us for any kind of inquiry.

ATS Systems is a national leading machine tool accessories and automation supplier delivering reliable solutions with unwavering support that increases manufacturing productivity and throughput leading to profitable results for its customers. For over 20 years, ATS has installed over 135K machine tool accessories and automation systems allowing customers to achieve productivity gains of over 50% and increasing profitability.