non rotating wire rope specifications made in china
Original equipment wire rope and replacement wire rope must be selected and installed in accordance with the requirements of this section. Selection of replacement wire rope must be in accordance with the recommendations of the wire rope manufacturer, the equipment manufacturer, or a qualified person.
Wire rope design criteria: Wire rope (other than rotation resistant rope) must comply with either Option (1) or Option (2) of this section, as follows:
Option (1). Wire rope must comply with section 5-1.7.1 of ASME B30.5-2004 (incorporated by reference, see § 1926.6) except that section"s paragraph (c) must not apply.
Option (2). Wire rope must be designed to have, in relation to the equipment"s rated capacity, a sufficient minimum breaking force and design factor so that compliance with the applicable inspection provisions in § 1926.1413 will be an effective means of preventing sudden rope failure.
Type I rotation resistant wire rope ("Type I"). Type I rotation resistant rope is stranded rope constructed to have little or no tendency to rotate or, if guided, transmits little or no torque. It has at least 15 outer strands and comprises an assembly of at least three layers of strands laid helically over a center in two operations. The direction of lay of the outer strands is opposite to that of the underlying layer.
Type II rotation resistant wire rope ("Type II"). Type II rotation resistant rope is stranded rope constructed to have significant resistance to rotation. It has at least 10 outer strands and comprises an assembly of two or more layers of strands laid helically over a center in two or three operations. The direction of lay of the outer strands is opposite to that of the underlying layer.
Type III rotation resistant wire rope ("Type III"). Type III rotation resistant rope is stranded rope constructed to have limited resistance to rotation. It has no more than nine outer strands, and comprises an assembly of two layers of strands laid helically over a center in two operations. The direction of lay of the outer strands is opposite to that of the underlying layer.
Type I must have an operating design factor of no less than 5, except where the wire rope manufacturer and the equipment manufacturer approves the design factor, in writing.
When Types II and III with an operating design factor of less than 5 are used (for non-duty cycle, non-repetitive lifts), the following requirements must be met for each lifting operation:
A qualified person must inspect the rope in accordance with § 1926.1413(a). The rope must be used only if the qualified person determines that there are no deficiencies constituting a hazard. In making this determination, more than one broken wire in any one rope lay must be considered a hazard.
Each lift made under § 1926.1414(e)(3) must be recorded in the monthly and annual inspection documents. Such prior uses must be considered by the qualified person in determining whether to use the rope again.
Rotation resistant ropes may be used as boom hoist reeving when load hoists are used as boom hoists for attachments such as luffing attachments or boom and mast attachment systems. Under these conditions, all of the following requirements must be met:
The requirements in ASME B30.5-2004 sections 5-1.3.2(a), (a)(2) through (a)(4), (b) and (d) (incorporated by reference, see § 1926.6) except that the minimum pitch diameter for sheaves used in multiple rope reeving is 18 times the nominal diameter of the rope used (instead of the value of 16 specified in section 5-1.3.2(d)).
The operating design factor for these ropes must be the total minimum breaking force of all parts of rope in the system divided by the load imposed on the rope system when supporting the static weights of the structure and the load within the equipment"s rated capacity.
Wire rope clips used in conjunction with wedge sockets must be attached to the unloaded dead end of the rope only, except that the use of devices specifically designed for dead-ending rope in a wedge socket is permitted.
Prior to cutting a wire rope, seizings must be placed on each side of the point to be cut. The length and number of seizings must be in accordance with the wire rope manufacturer"s instructions.
Rotation rope and non-rotation rope or rotation resistant rope. Round strand rope, compacted rope, swaged rope. Wire rope with fiber core, wire rope with IWRC(Independent Wire Rope Core). Galvanized wire rope, ungalvanized wire rope or bright wire rope. Wire rope with plastic insert, Wire rope without plastic insert. Wire rope covered with plastic.
Established in 2005, Jiangsu Safety Steel Wire Rope Co., Ltd. is a professional steel wire rope manufacturer and exporter with a profound experience. The company is located in Wuxi, Jiangsu, China covering an area of 57,108.70 square meters. They have a total annual production of steel wire rope is 25000 to 30000 tons and a registered capital 13 million U.S. dollars. Jiangsu Safety Steel Wire Rope Co., Ltd. has plenty of high-quality products to offer.Toho-Rongkee
Chongqing Toho-Rongkee Electronic and Machinery Co., Ltd is one of the best wire rope manufacturers in China that follows ISO 9001:2008, TUV, CE, SGS qualification standard on every production method and fabricated. Also offer a wide range of lifting tools, equipment, and various riggings that meet your standards. Employs over 1000 skilled workers and staff in 7 advanced factories in China.Tianli Stainless Steel Products Co., Ltd
Tianli Stainless Steel Products Co., Ltd is specialized in manufacturing steel wire ropes headquarters in Dainan Town, Jiangsu Province China. Currently having more than 50 existing employees in over 6600 square meters factory area. They can provide excellent advice and assistance to ensure you obtain the right products at the lowest cost.Guizhou Wire Rope Incorporated Company
With more than 40 years of manufacturing and technique experience, you can totally rely on Guizhou Wire Rope Incorporated Company, they have excellent production lines, modern production techniques, and excellent quality control systems. All products such as steel wire, pre-stressed wire rope, PVC coated wire rope, etc. are not only famous with excellent quality but in reasonable prices and considerate services in China. This company also receives good popularity in the overseas market.Nantong Jiaan Metal Material Co., Ltd.
Established in 2013, Jiaan Metal Material is one of the respected manufacturers of steel wire rope located in Nantong, Jiangsu, China. All the production methods, from raw material smelting, heat treatment, wire drawing, and rope twisting to physical and chemical performance examining, are under strict and scientific control based on ISO 9001 certification standard.Nantong Lili hardware products Co., Ltd.
Started in 1998, Nantong Lili hardware products Co., Ltd. continually improving and striving to provide high-grade wire rope to customers worldwide. ISO9001:2008, ISO14001:2004 certified company located in Jiangsu, China. They mainly engaged in producing steel wire rope, stainless steel wire, steel strip, stainless steel strip, spring steel strip, spring steel wire, carbon steel wire, and more.Nantong New Jianghai Internation Trade Co., Ltd.
Set up in the year 2016, Nantong New Jianghai Internation Trade Co., Ltd is an expert wire rope provider situated in Nantong, China. Owns advanced technologies and machinery to manufacture a high-class and comprehensive quality solution. They have more than 70 professional employees working and improving products according to ISO9001:2015 authentication.Jiangsu Zhongying Steel Cable Co., Ltd.
Established in 2004, Zhongying Steel Cable is one of the leading manufacturers and reputable provider of steel wire ropes situated in Nantong, Jiangsu, China. Their factory has 80, 000 square meters and the building area is about to 65,000 square meters. Workshops are equipped with advanced producing equipment and comprehensive testing facilities that’s why the partnership with them will bring business satisfaction for you.Qingdao Haito Rigging Hardware Co., Ltd
A large enterprise located in Qingdao, Shandong, China, which engaged in manufacturing rigging hardware such as steel wire rope accessories, wire rope clips, load binder, chain, wire rope, and more. They have an abundant supply of superior quality products. Founded in 2009, Haito Rigging Hardware continuously developed and improving products supported by good experience and professional employees.Gustav Wolf
With over 130 years of experience and development, Gustav Wolf is a leading superior steel wire and steel wire ropes manufacturer associated with quality and safety. Produced products according to ISO9001:2015, ISO14001:2015 certification which can meet your requirements and demands. Employs over 115 hardworking workers and staff who aim to serve customers with honesty, loyalty, and perseverance.Jiangsu Xiangchuan Rope Technology Co., Ltd.
Specialized in manufacturing high-standard wire rope, Xiangchuan Rope Technology is a dedicated supplier and manufacturer with vast experience in the field. Own a modern facility with an area of about 38, 000 square meters and employs 138 staff members and workers. Their advanced production equipment, technical know-how, skilled workers guarantee that in Xiangchuan Rope Technology you have a reliable partner.JULI SLING CO., LTD.
For more than 33 years of experience in creating comprehensive products such as wire rope, JULI SLING earned a good reputation in the steel industry appreciated by foreign and domestics customers. JULI is recognized as a pioneer in China’s lifting and rigging industry, the standard makers in rigging field, the advocate of worldwide rigging civilization. Partnership with this company will skyrocket your business project.Nantong Julong Metal Products Co., Ltd
Nantong Julong Metal Products Co., Ltd is a large private enterprise founded in 2009 that specialized in producing any types of wire rope, headquarters in Jiangsu, China. Get 100% ideal products, at a cost-effective price here in Julong Metal. Be one of their satisfied customers such as in Europe, Africa, North America, South America, Asia, the Middle East, etc.YunFeng Steel Wire Rope Products Ltd.
Located in Jiangsu province, China, YunFeng Steel Wire Rope is a professional manufacturer of all kinds of wire rope offer in excellent quality and reasonable price to customers. They can meet customers’ demands and requirements by manufacturing all kinds of products with international standards.Sinounion Industries
Founded in 1999, Sinounion Industries is a professional Steel Wire Rope manufacturer in China. Also offer Rigging Hardware, Lifting Equipment, and various Forging & Casting products. All products are manufactured according to ISO9001, ISO14001, CE, and GS standards. The company owns a wide factory area in Qingdao, Shandong province with about 35000 square meters.Ningbo BST Metal Products Co., Ltd.
Established in 2002, BST Metal Products is one of the largest and reputable steel wire rope manufacturers in China with an area of 78,000 square meters factory workshop. Backed up by more than 350 professional people & technical engineers who have a vast experience in the field, BST Metal Products ensure great and fast production exceed the national and international guidelines.Jiangsu Yasheng Metal Products Co., Ltd.
As an ISO9001:2015, ISO/TS16949:2009, ISO9001: 2000 certified company, Jiangsu Yasheng Metal Products Co., Ltd. devoted itself to producing excellent products at a favorable cost. If you`re looking for a wire rope manufacturer, then Yasheng Metal Products is the best choice! Get 100% quality products prepared by solid technical strength and professional service team.Chongqing Geyo Machinery corporation
Geyo Machinery corporation a reliable manufacturing company that focuses on research, production, sales, and service of high-quality products. Mainly engaged in manufacturing wire rope, wire rope slings, tamping rammer, power trowel, scarifying machine, etc. They have their own advanced production facilities, expert technical team, and a professional quality control team.SHANGHAIMETAL
Started in the year 1980, SHANGHAIMETAL is a premier wire rope provider. Together with a team of experts, innovative machinery, and dedicated workers, they guarantee absolute customer satisfaction. Shanghai Metal is always passionate about working and supplying excellent services to clients throughout the world. All their products are manufactured with high-quality at a reasonable cost.Huazhuo HD Machinery
Established in 1958, Qingdao Huazhuo HD Machinery Co., Ltd. is a trusted wire rope manufacturer with a profound experience, strong workmanship, and professional service team that ensures the best product at best price offer to clients around the world. A leading supplier of high-standard wire rope, rigging hardware, marine hardware, chain, lifting tools, and other high-grade metal products.
Wire ropes can be seen everywhere around us, they are made of strands or bundles of individual wires constructed around an independent core, suitable for construction, industrial, fitness, commercial, architectural, agricultural, and marine rigging applications.
Wire rod is made from high carbon steel wires(0.35 to 0.85 percent carbon) in a hot rolling process of a required diameter, usually from 5.5mm to 8 mm.
Wire rod is drawn to the required diameter by the 1st drawing machine after descaling dust and rust, adding mechanical properties suitable for application.
Positioning the wires different or the same size lay in multiple layers and same direction, or cross lay and diameter is maintained by one-third of the rope size.
So in theory, it is very simple to manufacture wire ropes. However there are many more details that must be closely monitored and controlled, and this requires time and experienced personnel since it is a super complicated project you cannot imagine.
With our leading technology at the same time as our spirit of innovation,mutual cooperation, benefits and growth, we’re going to build a prosperous future together with your esteemed firm for Wholesale price China Steel Wire Rope, Non-Rotating Galvanized Wire Rope, We’re going to provide high-quality merchandise and excellent products and services at competitive costs. Start benefiting from our comprehensive products and services by contacting us today.
With our leading technology at the same time as our spirit of innovation,mutual cooperation, benefits and growth, we’re going to build a prosperous future together with your esteemed firm for China Wire Rope, Steel Wire Rope, We have been increasingly expanding our international market share based on quality merchandise, excellent service, reasonable price and timely delivery. Remember to contact us at any time for more information.
5. Galvanized steel wire rope is made of high-quality carbon structural steel, 60# 65# 70#, etc. The surface can be hot-dip galvanized or electro-galvanized.
7. Wire rope application: It has many characteristics such as high temperature resistance, good fatigue resistance, excellent breaking strength, long service life, and durability. It is widely used in coal, petroleum, metallurgy, chemical industry, ships, bridges, electric power, rubber, military industry, and tourism. , Water conservancy, light industry and other industries, products can be produced in accordance with international and foreign advanced standards such as ISO, BS, DIN, JIS, ABS, LR, etc.
With our leading technology at the same time as our spirit of innovation,mutual cooperation, benefits and growth, we’re going to build a prosperous future together with your esteemed firm for wholesale price China Steel Wire Rope, Non-Rotating Galvanized Wire Rope, We’re going to provide high-quality merchandise and excellent products and services at competitive costs. Start benefiting from our comprehensive products and services by contacting us today.
Wholesale price China Galvanized Steel Wire Rope, We have been increasingly expanding our international market share based on quality merchandise, excellent service, reasonable price and timely delivery. Remember to contact us at any time for more information.
Higher strength-to-diameter due to compacted wires in the strands. With increased metallic area, it provides rope strengths equal to 6-strand XXIP IWRC ropes of the same diameter.
Resistance to bending fatigue due to the uniformity of the wires within each strand. The strand’s outer surface is smooth, reducing contact pressures between the rope’s strands and radial pressures as it operates over sheaves and drums. This substantially cuts rope expense and extends service life.
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This wire rope construction is available in both galvanized and ungalvanized finish with either ordinary or langs lay. The construction family includes 17x7, 18x7 and 19x7. For further flexibility and other performance characteristics we also supply 32x7, 35x7 and 37x7. Depending upon your requirement for higher breaking load or better wear characteristics, these wire ropes are available in different finishes and lubrications.
We provide Best of Best quality Wire rope as per customer requirement and price wise starting with USHA MARTIN, BWR,BEDMUTHA,OREINT,VIKRANT,NAVIN as per client requirement all with Test certificate
D07B2201/1056—Rope or cable structures twisted using alternate lay, i.e. the wires or filaments in the strands being oppositely inclined relative to the rope axis
The invention discloses an anti-rotation alternate lay wire rope comprising right-laid strands and left-laid strands. The wire rope is composed of the right-laid strands and the left-laid strands identical in number, the lay directions of the adjacent strand layers are opposite, in other words, the right-laid strands and the left-laid strands are arrayed alternatively, the up-down strand layer of any one of the right-laid strands is left-laid, and the up-down strand layer of any one of the left-laid strands is right-laid. The anti-rotation alternate lay wire rope has the advantages of regular lay wire ropes and Lang lay wire ropes, the strands in different directions are arrayed in the rope alternatively, the contact area of the wire rope is increased, mechanical property is better than that of the regular lay wire ropes and the Lang lay wire ropes, and mechanical property test and bonding strength test show that under the condition that same raw materials are selected, breaking force is increased by 12% as compared with that of the regular lay wire ropes of same specifications, and bonding strength with rubber is increased by 20% as compared with the regular lay wire ropes of the same specifications.
The breed structure of steel wire rope is a lot, traditional steel wire rope by the sth. made by twisting of left-hand lay and right-laid to being generally divided into ordinary lay and twist-on-twist two kinds.
Its rope of non-spinning wire rope, is twisted with the fingers to dividing sinistral coiling and a dextrad spiral to contrary (as shown in Figure 1) with the sth. made by twisting of stock.If rightlay rope is namely for be twisted into stock by steel wire rope by sinistral coiling, then make rope by stock to dextrad spiral turn.Because rope is contrary with reversing the trend of stock, cancel each other and there is no twist ties, loose trend, use more convenient, be mainly all kinds of lifting at present, elevation and subsidence mechanical adopts, but also have flexibility less, air spots is sliding, little with the contact area of pulley, to wear and tear shortcoming faster, cause using consume larger.
Its rope of Lang lay rope is twisted with the fingers to identical (as shown in Figure 2) with stock, and it is twisted with the fingers to being also divided into left and right sth. made by twisting, is twisted stock as right-laid is silk along wiring, and stock is twisted rope again and is dextrad spiral twisting and forms.The silk of this steel wire rope and the Contact of silk better, have good around property, that the life-span is long feature, but have twist ties, easily loose trend, can only be used for tensioned lines or pull rope, should not be used for lifting and winding rope.
Goal of the invention: for the deficiencies in the prior art, my company technique personnel, through repeatedly putting into practice improvement, devise a kind of anti-rotation alternatelaywirerope, the object that the twist stress reaching steel wire rope balances mutually, realize good anti-rotation effect.
Technical scheme: in order to realize foregoing invention object, the technical solution adopted in the present invention is: a kind of anti-rotation alternatelaywirerope, comprise right-laid and left-hand lay, described steel wire rope is made up of the identical right-laid of quantity and left-hand lay, the sth. made by twisting of each adjacent layer stock is on the contrary, namely described right-laid and left-hand lay are alternately arranged, and the levels stock of any right-laid is left-hand lay, and the levels stock of any left-hand lay is right-laid.
1, a kind of anti-rotation alternatelaywirerope of the present invention has the advantage of non-spinning wire rope and Lang lay rope, variantly to be alternately arranged in rope to stock, add the contact surface of steel wire, mechanical property also than non-spinning wire rope and Lang lay rope good, by to Mechanics Performance Testing of the present invention and adhesion test, select same materials, its performance change is as follows:
2, the present invention can substitute original left-hand lay wire rope and right-hand lay wire rope half and half completely, the situation that combination collocation uses.
As shown in Figure 1, the rope of non-spinning wire rope to the sth. made by twisting of stock to contrary, twist with the fingers to point sinistral coiling and a dextrad spiral.If rightlay rope is namely for be twisted into stock by steel wire rope by sinistral coiling, then make rope by stock to dextrad spiral turn.
As shown in Figure 2, the rope of Lang lay rope to the sth. made by twisting of stock to identical, it is twisted with the fingers to being also divided into left and right sth. made by twisting, is twisted stock as right-laid is silk along wiring, and stock is twisted rope again and is dextrad spiral twisting and forms.
As shown in Figure 3, a kind of anti-rotation alternatelaywirerope, comprise right-laid 1 and left-hand lay 2, described steel wire rope is made up of 3 bursts of right-laid 1 and 3 bursts of left-hand lays 2, and described right-laid 1 is alternately arranged with left-hand lay 2, i.e. the levels stock of any right-laid 1 is left-hand lay 2, the levels stock of any left-hand lay 2 is right-laid 1, the sth. made by twisting of each adjacent layer stock, on the contrary, makes the twist stress of stock mutually balance, reaches good anti-rotation effect.
1. an anti-rotation alternatelaywirerope, comprise right-laid (1) and left-hand lay (2), it is characterized in that: described steel wire rope is made up of the right-laid (1) of equal number and left-hand lay (2), described right-laid (1) and left-hand lay (2) are alternately arranged, namely the levels stock of any right-laid (1) is left-hand lay (2), and the levels stock of any left-hand lay (2) is right-laid (1).
Rotation resistant wire rope refers to a series of steel ropes which minimizes the tendency to spin or rotation under load. These wire ropes boast special design - the outer layer is twisted in the reverse direction of inner layers for counteracting torsional forces generated from multi-layers of strands.
To achieve the resistance against the spin and rotation, all wire ropes are composed of at least two layers of strands. In general, more layers a rotation resistant wire rope has, more resistance it will boast. For example, 2-layer ropes is much easier to spin and rotate than 3-layer ones. Meanwhile, if one end of free rotation is allowed, 2-layer rope can only develop 55% to 75% of its breaking strength comparing with 95% to 100% of 3-layer ropes.
The 3-layer rope with more outer strands is capable to distribute more radial pressure onto inner layers and ideal for larger mobile such as all tower cranes.
Wire ropes with 8 to 10 strands & 2-layer constructions without reversely twisted inner strands have very similar appearance to rotation resistant wire ropes, but they are not.
Rotation resistant wire ropes are considered to be less stable needing to be handled and installed with great care. They must be taken to avoid high loads with small diameter sheaves.