steel wire rope construction for sale

Wire rope and strand is the core of the wire rope world. We carry standard stainless steel construction and specialty construction. We also carry specialty wire rope configurations like millimeter, from compacted wire rope to rotation resistant crane ropes and galvanized wire rope iwrc to fiber core wire rope. Import and USA-made available.

Galvanized steel wire ropes are constructed of galvanized wires which are dipped in the tank containing molten zinc to form a thick layer of zinc coating before the wire is drawing through dies. Then these galvanized wires are drawn to reduce diameter and increase tensile strength. At the same time, zinc coating bonding to steel wires is compressed to form a more excellent layer to protect the steel form corroding.

Bright steel wire rope refers to general wire rope without surface treatment, free from zinc, tin, copper and other types of metallic coatings. So they are normally lubricated with grease to protect the wire rope from corroding.

Structural wire rope cables have played a major role in the engineering and architecture of many large structures and are widely used on projects involving bridges, vessels, stadiums and glass facade/membrane buildings to name a few. Using steel cables in the design of such projects has proved more cost effective than solely using raw materials such as Iron or concrete and is now very much the preferred choice within the construction and engineering sector.

The starting point for FATZER products is high-tensile steel wire. Fabricated into steel wire ropes, it enables architects, engineers and contractors to create technically sophisticated rope architecture.

FATZER manufacture a wide range of rope diameters, suitable for use on the most complex of projects. The performance parameters of all products are monitored and confirmed by independent test bodies.

It goes without saying that steel wire ropes must meet the highest safety requirements. What sets them apart though, is the way they provide freedom for aesthetically creative design. It is the elegant HYEND series of end connections, in particular, which turns these technical products into true “design objects”.

Spiral strand and fully locked coil ropes are manufactured in Switzerland in FATZER"s own factory. This covers the whole process including stranding, pre-stretching, marking and in some cases socketing. Handling customised product solutions is a challenge we tackle on a daily basis. In all cases rope assemblies arrive on site ready for installation.

All materials are fully certified and has full traceability in line with our ISO9001 procedures. The most common constructions of wire rope used for structural purposes are: Spiral strand ropes and fully locked coil rope (EN 1993-1-11:2006). All ropes are available with HYEND fittings to guarantee the best quality and safety standard (EN 13411-4).

SWR have the capacity to design and manufacture these assemblies, and can provide structural advice on load ratings and fixing terminals should this be required. Both galvanised and stainless steel can be used depending on the location and specification of the project.

The use of wire rope, sometimes called steel cable, steel sling rope, or steel rigging wire, is extremely popular in the material handling industry. Wire ropes come in a huge variety of designs and constructions, all suited for different lifting applications. Each type of wire rope has benefits and drawbacks. What all wire ropes have in common however, is that they are made up of steel wires which form individual stands. These strands are laid in a helical pattern around a fiber or steel core to form the rope. Different wire configurations and strand structures offer specific benefits to fit virtually any rigging application. These benefits include:

Selecting the correct wire rope for your rigging application often requires the rigger to make a compromise between different steel cable properties. For example, a wire rope with a small number of large outer wires will be more resistant to crushing, but less resistant to bending fatigue. Conversely, a wire rope with a larger number of small outer wires will be more bending fatigue resistant but less crushing resistant. These differences not only change the way the wire rope is used but they also change the way the wire rope is to be properly cared for.

Here at Tri-State Rigging Equipment we pride ourselves on providing our customers with only the highest quality steel wire ropes, from only the most reputable manufacturers. We can provide you with any rigging product on the market so if you cannot find what you are looking for, or if you don’t know exactly what you need, call or email our sales team to speak with a rigging product specialist.

The wires of a cable rope are the smallest component and are twisted together to form individual strands. Wires can be constructed in a variety of materials and grades, all affecting the properties offered by the cable rope. These materials include:

These different materials and grades affect the cable rope’s strength, bending fatigue resistance, corrosion resistance, wear resistance, and curve of the wire rope.

The strands of the steel cable consist of two or more wires and are laid in a helical pattern around the core. The way strands of steel cable are laid affect the properties offered by the steel cable.

The job of the core inside a steel cable rope is to support the strands and keep them in place relative to each other when bending and when under load. Wire rope cores can be made of a variety of materials including natural fiber, synthetic fiber and steel.

The lubrication of a steel cable rope is extremely important and often overlooked. Wire rope lubricant is added during the manufacturing process and penetrates the wire rope throughout, core included. The purpose of wire rope lubrication is twofold. First, it reduces friction between wires and strands. Second, it provides corrosion resistance to wires, strands and the core. A lack of proper lubrication is very serious and is cause to remove any and all affected wire rope from service.

In a preformed steel wire rope, the wires and strands are manufactured into the helical shape they will take when the wire rope is constructed. Preformed wire rope offers more flexibility and fatigue resistance than non-preformed wire rope. This allows the rigging wire to be uniformly spooled on a drum.

When riggers talk about the lay of a rope, they are talking about two things. One, the way the wires are laid to form a strand (right or left), and two, the way the strands are laid around the wire rope core (regular, lang, or alternate).

Regular Lay: The wires are parallel with the core of the rope. The direction of the wires is opposite to the direction of the strands. Compared to lang laid wire rope, regular lay offers more crushing and rotation resistance, allowing it to spool better on a drum.

Lang Lay: The wires are laid at an angle to the wire rope core. The direction of the wires is the same as the direction of the strands. Compared to other wire rope lays, lang lay offers more bending fatigue and abrasion resistance.

Wire ropes can be constructed using one of the five main strand patterns or a combination of two or more of the basic strand patterns. The wire rope strand pattern refers to the number of wires per layer, the number of layers, and the size of the wires. The strand pattern of a wire rope is a very important determining factor when it comes to choosing the correct wire rope for your specific rigging application. The five basic strand patterns are:

Filler Wire: This strand pattern is constructed by laying two layers of same sized wires around a center. The outer layer will have 2x the amount of wires than the inner layer. In the valleys of the inner wires are small filler wires to fill in the gaps between the inner and outer layers.

Seale: A layer of same sized wires smaller than the center wire is laid around the center. The outer layer consists of the same amount of wires as the inner layer but bigger in size. The outer wires lay in the valleys of the inner wires.

Warrington: This strand pattern consists of two wire layers. A layer of wires is laid around a same sized center wire to form the inner layer. The outer layer is formed by laying wires of alternating sizes, big and small, around the inner layer. The larger outer wires lay in the valleys of the inner wires and the smaller outer wires lay on the crowns of the inner wires.

Combination: A combination wire rope strand pattern is constructed by combining two or more of the strand patterns above to form a single unique strand pattern.

Fiber cores offer riggers more flexibility due to their natural or synthetic polypropylene fibers. This also means, however, that fiber core wire ropes are more susceptible to crushing and are not suitable for high heat environments.

In environments that exceed 180° F, a steel wire rope core should be used. Steel wire rope cores can be either an independent wire rope or an individual wire rope strand. Steel wire rope cores offer greater support for the strands and wires of the steel cable when compared to fiber cores.

The classification of a wire rope is based on the number of strands, as well as the number of wires in each strand. Below is a table of the most common wire rope configurations arranged in specific classifications.

In addition to the general classifications of steel wire rope, here at Tri-State Rigging Equipment, we also offer a wide range of specialty wire rope constructions. These include:

Rotation Resistant Wire Rope: This special construction of steel cable rope is designed to resist twisting and turning while under load. Rotation resistant wire rope must be specially cared for to prevent introducing twist into the rope.

Compacted Strand Wire Rope: This special type of wire rope is constructed using compacted outer strands. The outer strands are run through rollers or a die before the rope is closed. This increases the density of the outer stands and gives the steel cable rope a smoother outer surface. Compacted strand wire ropes offer greater strength and durability than standard round wire rope.

Swaged Wire Rope: Unlike a compacted wire rope, a swaged wire rope is compacted using a swaging machine after the wire rope had been closed. The outer wires of a swaged wire rope can be either compacted or round. Like compacted strand wire rope, swaged wire rope offers more strength and durability when compared to similar sized round wire ropes, however, it offers less bending fatigue resistance.

Plastic Coated Wire Rope: This type of wire rope is coated in a layer of plastic to protect the rope from abrasion, wear, and environmental factors. A drawback to plastic coated wire rope is that the plastic coating covers the strands and wires making it harder to inspect the wire rope.

Plastic Impregnated (PI) Wire Rope: A plastic impregnated wire rope is filled internally with a matrix of plastic that fills the gaps between wires and strands. This plastic filling reduces internal friction and improves bending fatigue resistance.

Plastic Coated or Plastic Filled IWRC Wire Rope: This type of wire rope features an independent wire rope core that is either filled or coated in plastic. This reduces internal friction in the wire rope and gives the wire rope greater bending fatigue resistance.

Tri-State Rigging Equipment is a service provider and distributor for all steel wire rope and steel cable for rigging and lifting, serving clients from coast to coast, Canada, Mexico and especially focused in the states of Missouri, Illinois, Indiana, Iowa, Kansas, Nebraska, Arkansas, Mississippi, Tennessee, Kentucky, South Carolina, Florida, and Oklahoma.

To accommodate for heavier weights and more heavy-duty applications, industrial wire ropes are available in different designs. Some of the most important elements to consider when purchasing wire rope for sale are:

Elite Sales offers a wide range of options for wire rope. Wire rope capacity can be adjusted based on your individual applications. Here are a few options to consider:

Material.Steel grades in wide use today are improved plow steel (IPS) or extra improved plow steel (EIPS); Stainless steel grades 302/304 and 316 are most common.

Industrial wire rope or cables are comprised of three key elements which all serve to support the rope’s strength and durability. It is important to understand the purpose of each of these components and the options available.

Wires: The most basic element of the wire rope are the individual wires used to form the cable. The thicker the diameter of the wire, the stronger it is, while thinner wires are more flexible.

Strands: A combination of multiple wires that are woven together form a strand. These strands are wrapped tightly together to maximize their strength and prevent uneven wear or breakage.

Fiber Core(FC) which can be made of natural or synthetic fibers that gives the wire rope some elasticity. However, it is not extremely strong nor is it optimal for high heat.

Wire Strand Core (WSC) consists of a singular wire strand which the other wires are wrapped around. This provides added stability while providing flexibility in the wire rope.

Whether you are using boom pendants, raising lines, cranes or other devices for your construction project, having strong wire ropes is essential to executing your job safely and efficiently. That’s why we offer dependable, top-of-the-line wire ropes for your specific needs. We’ll work with you to identify the best thickness and type of rope for your project so you can complete it correctly and on schedule.

Weoffer a variety of wire ropes and wire ropeassemblies for your particular needs. Our wire ropes are available in both spelter socket and swaged socket assemblies. Our types of rope include general purpose wire rope, rotation resistant wire rope, galvanized wire rope and stainless steel wire rope. Whatever your application, we have the type, size and strength of rope you need.

Wirerope Works, Inc. manufactures Bethlehem Wire Rope®, the trade name under which we produce, sell and service our wire rope and strand products. The name "Bethlehem Wire Rope" represents the most complete facility and experienced personnel in North America. Our 46-acre manufacturing complex in Williamsport, Pennsylvania, with over 620,000 square feet under roof, is the single largest wire rope manufacturing facility in North America. Wirerope Works, Inc. manufactures its own wire, wire rope, structural strand, and all fabricated products such as pendants and other assemblies on the same premises.

Bethlehem brand wire rope and strand products have long been recognized worldwide for superior quality. Used for both lifting and stabilizing, Bethlehem Wire Rope products are used in a wide variety of applications ranging from crane and elevator hoist ropes to bridge suspension and anchoring offshore platforms. Wirerope Works, Inc. serves many industries including construction, logging, marine, mining, oil and gas, and steel.

Rope Services Direct can cater for all your rope wires and webbing needs. We specialize in galvanized steel and stainless steel wire rope and can custom make any assembly to your requirements, so whether you need some fine wire cables for your garden or a robust crane rope, Rope Services Direct can sort you out in no time thanks to our own workshop and industrial pressing facilities.

Wire Rope can be seen all around us, even if we may not always register it! It is most commonly used to lift or support objects but can sometimes just be used for aesthetic purposes and it can have many advantages.

Even aviation and marine industries along with water and sewage treatment facilities use it -though often the stainless-steel variety due to its high corrosion resistance.

Steel cable is also often used for architectural purposes as it is known for its strength, versatility and aesthetic properties. A common example is suspension bridges.

One of the reasons for the wide range of uses is the different end fittings that can be attached to the rope to enable them to fit to any anchor point and also to adjust to the required tension.

In our workshop we produce many different types of rope assemblies on a daily basis, some of the most common types we produce are trailer ropes, rigging rope, lifting slings, zip wires and many custom assemblies. We often supply many multiples of these to our regular customers; however we are happy to make individual ropes for special tasks.

Rope wire comes in many different constructions, for example, right or left hand lay; wire or fibre core, and the amount or fibres and wires included in the completed rope. It can easily become confusing especially if you add in the non-rotating rope option. Talk to the specialists about your needs to ensure you get the right one for your intended purpose. Using the wrong rope can be disastrous.

Stainless steel wire rope is used in different tasks and areas togalvanized rope, this is because of its differing properties. Due to the fact that stainless steel is aesthetically pleasing to the eye it is popular for home interior projects likebalustrade on stairs, hanging shelves or other decorative features. As stainless is very corrosion resistant its outdoor use is endless, perfect for highlighting garden areas or as decking balustrades.

Stainless steel is a steel alloy made from many elements. It is different from standard steel because of the chemical compounds it contains, specifically Chromium and Carbon. The Chromium mass must be a minimum of 10.5% and carbon no more than 1.2% to be stainless steel.

One of the main advantages is its corrosion resistance which increases as the chromium content is raised, or Molybdenum is added. This means it will not succumb to uniform corrosion and rust so can be used for applications where the rope may get wet, such as in marine environments. Indeed, our ropes are graded AISI 316 so they can be used in marine environments. They also comply with EN12385 and EN10264.

It also resists staining so the aesthetics of the wire rope will not change, making it an attractive choice for many interior design projects for things such as barriers and balustrades in public areas such as shopping malls and public attractions.

At Rope Services Direct, our range is second to none and we can supply you with stainless steel wire rope. If you would like to find out more, please don’t hesitate to contact us on 01384 78004.

We also supply to the water treatment industries where it is constantly utilised in wet conditions. The marine and aviation sectors also these ropes for many tasks. More commercially these ropes are used in architecture and as safety barriers in public areas.

There are many different diameters available. They are commonly found in diameters ranging from 3mm to 76mm. It’s important to choose the right diameter as a 50mm rope would be no use round a pulley with a groove of 10mm.

One of the most important considerations is how you will use it. This is especially true if it is being used in the lifting industry, where if the rope fails then serious injuries can occur. It is of the upmost important that you examine the rope for signs of wear and if in any doubt, do not use. It is also a good idea to have a regular inspection and testing schedule, carried out by a suitably qualified person so that you know the rope is fit for purpose and safe.

Whatever type of rope wire you choose, it is important to be aware of the properties and construction of it so that you are using the correct rope and also enhances your safety knowledge.

In manufacturing it, hundreds of tiny metal filaments are wrapped, twisted and braided together to make the inner wires. These will then turn into strands by twisting together the smaller inner wires / filaments. Twisting strands in various ways around a central core is what makes the wire rope. It is how they are twisted which gives them their differing properties e.g. non-rotating, low stretch, higher breaking strength. There are also different constructions depending on left and right hand lay.

Note: The numbers used when describing a rope denote the number of wires and strands within it. For example, a 6 x 36 wire rope has 6 strands made of 36 wires. Likewise, a 7 x 19 has 7 strands with 19 wires. Strength and/or flexibility is provided when the strands are twisted around an inner core which can be steel wire or fibre core.

Due to their construction, it’s important to identify any broken wires or strands which could have severe consequences if used without inspection and testing. However, if a few strands break during a specific lift, it is more likely the intact wires and strands will hold the load whilst it is safely lowered – then the rope can be destroyed. It is this property which makes them safer than chains because if a chain link breaks then the load will likely fall.

There are many factors which can affect them, including bad coiling using pulleys and sheaves etc., grooves that are too big or too small, excessive pulling angles or twisting the rope in the opposite way to its ‘lay construction’, dirt ingress and poor lubrication to name but a few.

Handling it can impart numerous hazards. From metal splinters when cutting the rope to acute bruising if the rope abruptly recoils so vital safety strategies must be adapted when handling the product.

Before unreeling – make sure the floor space is clear so that the rope can be pulled off the reel in a straight line safely. The rope must always be pulled from the top, not the bottom of the reel and it should be pulled in a straight line which should minimise the danger of bending or kinking the wires, which will permanently damage it and make it unusable.

If it"s in a coil rather than a reel, then the only safe way to remove the rope is to carefully roll the coil in a similar way to pushing a child’s loop, again ensuring the surrounding area is clear of debris.

Equally, it can be damaged when it is being reeled back up again after use. You need to keep it wound tightly and wind it the same way the wire has been wound out which will avoid reverse bending of the rope. You should also ensure the wire is wound over the top of the reel to ensure it’s even and to avoid the bottom layers crushing.

Storage should be ideally on a rack, stand or pallet and not on the ground. It is also important to store the rope in a clean, cool and dry environment as moisture or condensation can develop amid the wires and begin the decay process rendering the rope unusable – waterproof containers and breathable tarpaulin like bags should ideally be used if the rope is stored outside.

Wire ropes are lubricated during manufacture but further lubrication at frequent intervals should be done, especially if it’s being stored for long periods of time. This will help to shield it from moisture ingress.

You should try to keep the rope elevated, off the floor to allow good air circulation. Reduce the risk of the rope becoming contaminated with dirt, dust and other particles that may affect it.

Storing rope should be done in such a way that it will not be at risk from any accidental damage. Either whilst in storage or whilst removing the rope from the storage area.

Overall, always remember manufacturers guidelines and instructions should be followed at all times to keep safe and prolong the life of the rope. If you are unsure if a rope is fit for purpose, always get it inspected and load tested which ought to be done regularly anyway.

Find your next steel wire rope at CERTEX Danmark A/S. We have a large selection of both crane wire rope, standard wire rope, elevator wire rope, stainless steel wire rope and a lot of wire components in stock at our branch in Esbjerg.

Hold everything together with the Jumbl 316 Grade Stainless-Steel Wire Rope, 1,000 Ft. Use this heavy-duty rope when working with hefty materials. This stainless-steel wire rope is great for fencing and hanging things you want to stay perfectly in place. With a breaking strength of 1,510 lbs., this is the type of reliable rope you do not have to worry about snapping.

Viable anywhere needed, use this stainless-steel cable indoors or outdoors. Stick with Jumbl to get strong, sturdy wire rope you can depend on for all your renovating and construction needs.

Braided to last longer – This durable wire rope is made up of 7 x 7 stainless-steel strands. These strands are braided together to create rope built to last.

For construction needs – Great for making renovations inside or outside the home. Hang up your heavy tools or thread the railing of your stairs with this rope.

Plenty to go around– Use this 1,000-foot-long rope for multiple application. Cut the rope and use some for fencing and the rest for hanging materials.

Steel Wire rope is a very complex machinery element which primary function is the transmission of tensile forces. Its basic constructional design allows repeated changes in the direction of pull through reeving systems incorporating drums and sheaves. General purpose wire ropeshave been developed and standardized in national and international standards . However the increasing demand for higher breaking strength, greater flexibility, better rotation resistance , and extended rope life cannot be met by such general purpose steel wire ropeconstructions. Horizon Cable is a stocking distributor for Python Wire Rope, which through research, development and engineering over many years has developed rope constructions that have significantly improved operating life. There are vast array of applications that Python Wire Rope can be installed by Horizon Cable Service in Oklahoma, Texas, Wyoming, Kansas, North Dakota and New Mexico to improve service life. Below are a few of the proven applications for our high performance wire ropes:

One benefit to High Performance Wire Rope is the increased breaking strength over standard wire ropes. This is achieved in the manufacturing process by compaction processes. Standard ropes are drawn which create a round outer circumference, but compacted ropes have flat outer service. The two types of compaction are STRAND COMPACTION and SWAGE COMPACTION. Strand compaction is the most popular, in this process the compaction is applied to the individual wires, where the swage compaction is applied to the entire wire rope itself. Both have their advantages for particular applications.

Rotation resistant ropes can fall under three different classes Spin Resistant, Rotation Resistant, and Non Rotating. In all of these types of wire ropes the outer layer is twisted opposite for the inner layers. Rotation resistant and spin resistant ropes will have one inner layer, while non-rotating lines will have multiple inner strands rotating a different direction from the outers.

6 strand high strength swage compacted rope that is perfect for applications that require a crush resistant rope to be used in multi-layer winding systems; e.g. boom hoist on lattice boom mobile and tower cranes

Python Compac 18 is recommended for bot multipart load and single part applications where medium rotational stability is needed. Use as main and auxiliary hoist line on Grove, link belt, Manitowoc, Terex and other us made mobile and truck cranes. Also used very successfully as a pulling rope on underground cable pulling winches.

Main and auxiliary hoist line for European type mobile and for all types of construction tower cranes which require a high strength rotation resistant rope construction. Excellent rotation resistant properties make this rope the preferred choice for all single and multiple line reeving systems.