double life mud agitator factory

Double Life Mud Agitators are used within the Oil and Gas, Horizontal Directional Drilling (HDD), Chemical, & Water Well Drilling industries. Double Life manufactured Mud Agitators utilize the benefits of a USA Made Helical Bevel Gear Box with Heavy Duty Bearings, Solid Shafts, Keyless Couplings, Synthetic Oil, & Canted Impeller Blades. These Agitators are low maintenance and keep your pits continually in motion. With our low clearance and ease of service, our mud agitators are an easy choice for a contractor!

JBQ series mud Agitator, Less than 5.5 kW drilling mud Agitator adopts the blender cycloid speed reducer, and it is applied to the drug liquids mixing tank. This mud agitator  has the advantage of compact structure  so it occupies small area. More than 7.5 kW Mud Agitator uses the turbo and worm gear speed reducer, with the large torque transmission、 the  revolution is steady、it works reliablely and has great merit. Common   model of mud agitator is JBQ5.5kW 、JBQ7.5kW 、JBQ11kW and JBQ15kW.The drilling mud agitator is an important components for GN Solids Control drilling fluids processing system

GN Solids Control as a professional manufacturer for soilds control equipments, we have designed lots of high-quality products, and JBQ series Agitator is one of them. To keep both the mud uniformity and the suspension of solids, the mud agitator is used to agitate the mud consecutively and reliably.This agitator agitates the mud to make cuttings, silt and sand pass the solids control system without being precipitated onto the tank bottom. Due to the simplex turbine decelerator, this product is featured by compact construction, light weight, balanced transmission, low noise, high efficiency of transmission and strong agitating power. Therefore, it is a reliable product in the solids control system.

China manufacturer GN Solids Control offer the world with drilling mud agitator equipments.We are an exporter of drilling fluid mud agitator for Indian, Russian,middle east.etc..Our factory and company are Quality Management System ISO 9001-2000 certified.GN Solids Control operate international oil gas drilling mud separation system sales,service,manufacturing,distribution serivce.Buy  drilling fluid mud agitatorfrom China manufacturer.Your best mud agitator for drilling  mud circulation system.

MAX2000 PROGRESSIVE CAVITY PUMPS The MAX2000® Progressing Cavity Pumps feature highly reliable pumping characteristics that allow the user to monitor fluid rates with precision in applications from environmental remediation to food service industries. Our unit’s proprietary double-seal pin joint available only in MAX2000® Progressing Cavity Pumps—virtually eliminates the possibility of contamination at this vulnerable connection. Its

The Solids Removal Capabilities Of The Mud Processing System By Effectively Removing Hydrated Clays And Large Drilled Cuttings Upstream Of The Main Shakers.

When you need to gain rapid access to the essential wholesale drilling fluid mud agitator supplies that your business relies on, head to Alibaba.com where you"ll find thousands of Chinese wholesalers ready to provide the equipment, materials, consumables and products that you need to run your business. From drilling fluid mud agitator supplies that cover all technical specifications through to associated products and office consumables, you can buy everything that your business needs in one place at Alibaba.com.

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THE DOUBLELIFE MUD AGITATORThe Double Life Mud Agitators combine heavy duty design, dependability, low maintenance and easy access to parts for the contractor. This makes the Double Life Agitator the right choice for the customer. High torque combined with service factors well beyond industry standards gives the Double Life Agitator the ability to perform at levels necessary to suspend drill solids throughout the mud system. The Double Life Agitators use explosion proof class 1, group D, electric motors that are directly coupled to Grove heavy duty g~ boxes. Solid machined steel shafts designed to operate well below their first critical speed will easily withstand excessive l tensile and shear stress placedon them in drilling applications. Double Life uses heavy welded steel bases to avoid any deflection or vibration transmission which could cause misalignment or premature failure of couplings or bearings. Double Life 4npellers are designed to give optimum performancein mixing and solid suspension, 60 degree axial design has proven most effective in pits with depth over four feet. Other impellersare availablefor special applications. In all, when contractorscall for an efficient and extremely durable Mud Pit Agitator, call for Double Life.

Mud Mixer Selection(Refer to chart on page 3) 1. Dete11IWIe the heaviest mud to be suspended. 2. - Determine tank sizes using equal dimensions for length and width. Depth and width should not exceed length. Example 1: 10" x 30" Tank. .

MUD AGITATOR INSTALLATION: (1) MAKE CERTAIN THE MOUNTS IN WHICH THE AGITATOR WILL REST UPON ARE HEAVY AND SECURE ENOUGH TO SUPPORT THE WEIGHT AND TORQUEOF THE AGITATOR. (2) THE AGITATOR BASE IS MOUN:rED AND SECURED WITH FOUR BOLTS,NUTS, AND LOCKWASHERS. THE IMPELLER SHAFT SHOULD NOW BE COUPLEDTO THE GEARBOXSHAFT. (3) CHECK THE ELECTRIC MOTOR FOR PROPER VOLTAGE WIRING. THE DOUBLE LIFE AGITATORS ARE WIRED 460 VOLTS UNLESS SPECIFIED OTHERWISE. (4) THE IMPELLER SHOULD ROTATE CLOCKWISE WHEN VIEWED FROM THE TOP. IF THE ROTATION IS INCORRECT, SWITCH ANY TWO LEAD WIRES AT THE STARTERTO REVERSETHE ROTATION. (5) CHECK THE OIL LEVEL. OIL SHOULDBE FILLED TO THE BOTTOMEDGE OF OIL LEVELPLUG USING THE LUBRICANTSPECIFIED. GEAR DRIVE MAINTENANCE (1) A WORM GEAR RUNS HOT DURING THE FIRST FEW DAYS OF OPERATION. THERE IS NO CAUSE FOR ALARM UNLESS THE TEMPERATURE OF THE GEAR DRIVE EXCEEDS 200 DEGREES FAHRENHEIT(93 DEGREESCELSIUS). (2) THE FIRST "OILCHANGE SHOULD BE MADE AFTER 100 HOURS RUNNING TIME. AFTER THE FIRST OIL CHANGE, WE RECOMMEND THE OIL BE CHANGEDEVERY 1,800HOURS OF RUNNINGTIME. (3) GREASETHE TOP BEARINGEVERY 100OF RUNNINGTIME WITH A GOOD HIGH TEMPERATURELITHIUMBASED GREASE.. (4) THE GEAR BOX HAS BEEN TESTED AND ADJUSTED AT THE FACTORY. DO NOT DISMANTLE OR REPLACE COMPONENTS WHILE THE UNIT IS STILL UNDERWARRANTY. (5) CHECK OIL LEVER OF GEAR DRIVE ON A DAILY BASIS. lOlL LEVEL IS LOW, ADD LUBRICATIONTHROUGHTHE FILLER PLUG UNTIL IT COMES OUT THE OIL LEVELPLUG. (6) IF UNIT HAS BEEN SPECIAL ORDERED WITH SYNTHETIC OIL, DO NOT MIX COMPOUNDEDOIL AND SYNTHETICOIL IN REDUCER. (7) INSPECTVENT PLUG OFTEN TO INSUREIT IS CLEAN AND OPERATING."

DESCRIPTIONBASE XX HP 1800 RPM MOTOR COUPLING GUARD COUPLING COMPLETE MOTOR TO GEARBOX BUSHING, MOTOR SIDE BUSHING, GEAR BOX SIDE FLEXIBLE COUPLING INSERT GEARBOX WITH OIL FE-XXXX-20-1 COUPLING COMPLETE GEARBOX TO SHAFT COUPLING, TOP HALF, MALE COUPLING BOTTOM HALF, FEMALE BUSHING, SHAFT, GEARBOX SIDE BUSHING, SHAFT, IMEPLLER SIDE SHAFT FOR MUD AGITATOR IMPELLER FOR MUD AGITATOR BUSHING, IMPELLER TO SHAFT WELD-IN FLANGE FOR IMPELLER MUD AGITATORXXHP. 20-1 GEAR RATIO BEARING, GEARBOX INPUT MOTOR BEARING, GEARBOX LOWER OUTPUT OILSEAL, INPUT GEARBOX OILSEAL, OUTPUT GEARBOX OIL, GEARBOX (ARTIC CLIMATE) OIL, GEARBOX (COLD CLIMATE) OIL, GEARBOX (HOT CLIMATE) BEARING, GEARBOX INPUT FAN END BEARING, GEARBOX UPPER HOUSING

ITEM # DESCRIPTION 1 GEAR HOUSING 2 INPUT COVER (SEAL) 3 INPUT COVER (BEARING) 4 INPUT COVER GASKETS 5 INPUT SHAFT 6 INPUT BEARING (CUP) 7 INPUT BEARING (CONE) 8 INPUT OIL SEAL 9 HEX HEADCAPSCREW 10 LOCK WASHER 11 OUTPUT COVER (SEAL) 12 OUTPUT COVER (BEARING) 13 OUTPUT COVER GASKETS 14 SINGLE OUTPUT SHAFT 15 DOUBLE OUTPUT SHAFT 16 WORM GEAR 17 GEAR KEY 18 GEAR SPACER 19 OUTPUT BEARING (CUP) 20 OUTPUT BEARING (CONE) 22 OUTPUT OIL SEAL 23 HEX HEAD CAPSCREW 24 LOCK WASHER 25 VENT PLUG. 26 PIPE PLUG 29 PROTECTIVE PLUG .. * 3 HORSEPOWER 5 HORSEPOWER 7.5 HORSEPOWER 10 HORSEPOWER 15 HORSEPOWER 20 HORSEPOWER

Generally, there are different versions or models of mud agitators that are being offered to fulfill various customers’ needs more effectively. However, here are some of the most amazing features of these mud agitators’ range that you must know:

However, the impeller speed of these mud agitators is 60/72RPM. While, on the other hand, the shaft length of the mud agitator will depend on the size of the mud tank completely.

Excellent capacity, longer service life, and high-quality materials along with sturdy construction are making these mud agitators highly durable and reliable.

The entire range of these mud agitators is highly demanding. It is mainly because of the state of art technology and quality of basic materials that is used in these. The fabrication used on these mud agitators makes this high corrosion resistant and can help you to enjoy a longer service life of mud agitators with ease.

Do you want to know what makes these mud agitators most amazing? Let’s have a look at the key benefits below to get a better idea about the things in this regard:

A Mud Agitator is equipment that is used for a specific purpose – the mixing and agitation of mud. While doing so, it prevents the settlement of the solid phase particles in the tank, which is crucial for the recycling process. The Mud Agitator is basically a speed reducer that is combined with an explosion-proof motor. The motor is horizontally placed for a convenient installation. These elements of the Mud Agitator are basically what makes everything tick. Also, they are robust and easy to maintain, allowing the Mud Agitator to be used in harsh conditions.

The impellers in the Mud Agitator are responsible for ‘taking in’ the drilling fluid. There are single-layer and double-layer options that one can go for. A centering guide is also added if the tank depth increases to handle mixing and agitation of a high quantity of drilling fluid. This equipment also has a worm wheel and worm gear reducer drive for smooth and reliable operation. The mug agitator comes with a speed reducer and you can use it as per your needs.

Centrifugal mud pumps, solids control, mud systems components, shale shakers, mud light, desander, desilter, degassers, cones, wash pipe, hoppers, agitators, shaker screens for all styles

Mud agitator is designed to agitate drilling mud in side of mud tank to stop solids building up. AIPU Solids Control delivery a number of mud agitators to India end of December through a HDD drill rig company in China. The China drill rig company is a leading rig supplier in China and well sold in India. The drill rig company choose us as a supplier because of good quality and sales service after factory inspection and agitator quality commissioning in jobsite.

2.Electrical motor. The motor will supply power to gear box to drive shaft with impeller for mud agitating. The electrical motor can be explosion proof or non explosion proof depending on drilling activities.

3.Coupler between electrical motor and gear box for steady working. There are agitators that electrical motor and gear box connect with each other directly to save cost, but AIPU build mud agitators with coupler for option for steady working and longer working life.

Mud gun is a set of equipment that for mud agitating like a mud agitator for tank corner as well as mud transfer application. The mud gun normally set at the corner of mud tank to stop solids building up at tank corner and there is a gun at trip mud tank for mud transfer. Other than mud agitating equipments, AIPU Solids Control build a series of mud equipments for solids control system, Please contact AIPU Solids Control freely for inquiry or technical support.

As an SPX FLOW brand, Lightnin serves the challenging waste and water treatment sector, as well as the processing of solvents, fertilizers, food/beverages, pharmaceuticals and biofuels. The mixers and agitators, that are custom designed and fabricated, are used for equalization, neutralization, flocculation, aeration, sludge mixing, flash mixing and general blending purposes. The Lightnin industrial mixer portfolio covers both portable and larger fixed-mount units. All Lightnin equipment is designed to provide prolonged trouble-free operation regardless of the specific application demands. Through the proprietary gearbox and impeller technologies developed in recent times, we can offer the market advanced mixing solutions that are far more compact and power-efficient than ever before. They also have significantly greater operational lifespans, thanks to anti-fouling mechanisms and other state-of-the-art features. Consequently, customers are able to raise their productivity levels and avoid costly downtime issues, while also keeping the energy consumption involved to an absolute minimum.

To reduce most radial forces the pump casing can be designed as a double spiral casing. In this case the flow is spitted into two parts. Due to symmetry reasons almost all radial forces chancel each other out. Another important part of the pump’s casing are elbows in multistage pumps to deflect the flow from the previous stages discharge side to the suction side of the following. If a multistage pump is equipped with guide vanes, no elbows are necessary.

As already mentioned, guide vane construction is only common at big or horizontal multistage pumps. Guide vanes work as a diffuser and convert the increased fluid velocity into pressure. It consists of extending channels arranged around the impeller. To ensure adequate pump life time, the pump’s casing material should be selected carefully. Standard pump casings are made of cast iron but due to the fact that cast iron is not that resistant against cavitation, many pumps are coated or made from more wear resistant materials.

The impeller is the essential part of a centrifugal pump. The performance of the pump depends on the impeller diameters and design. The pump’s TDH is basically defined by the impeller’s inner and outer diameter and the pump’s capacity is defined by the width of the impeller vanes. In general, there are three possible types of impellers, open, enclosed and semi open impellers, each suitable for a specific application. Standard impellers are made of cast iron or carbon steel, while impeller for aggressive fluids and slurries require high end materials to ensure a long pump life.

One are wear rings in combination with impeller balance holes. But the tight clearance between the rotating and the stationary wear ring causes high fluid velocities and therefore a high wear rate. Wear ring lifespan is unacceptable short in an abrasive environment. If wear rings reach the end of their intended lifespan, it has to be replaced because if it is not the high velocity zone can shift from the wear ring into the impeller thrust balance holes. This could cause significant damage to the impeller and may result in an expensive repair or replacement of the impeller. So this is only an option when dealing with moderate abrasive fluids with light solids only.

The other possibility to control wear and axial thrust balance are pump‐out vanes. These pump‐out vanes cause much lower local velocities spread over a bigger area resulting in lower wear. It is not uncommon, that pump‐out vane lifespan equals or exceeds the main impeller’s lifespan. The major disadvantage of pump out vanes is their power consumption what leads to a lower efficiency.

A high surface quality and small clearances are required. Especially in the areas of the bearing’s, clearance and surface quality is important to ensure right positioning of the shaft in the casing and therefore close positioning clearances of the impeller. At the area of the seals, particularly the surface quality is important to ensure an adequate seal lifespan. In shaft design it is also important to avoid small radiuses at cranks to minimize stress in these areas which are susceptible for fatigue.

. The bearings lead radial and axial forces from the impeller into the casing. In double suction pumps bearings are located at both sides of the impeller as at single suction pumps all bearings are located behind the impeller. In horizontal process pumps, usually oil bath lubricated bearings are used.

This leads to increased stress and temperature and therefore to a decrease in lifespan. It is also important for the bearing’s lifespan to protect it from fluid by adequate seals.

To avoid any leakage when handling hazard fluids, double or tandem seals can be applied. In these seals, a secondary so called containment seal is placed after the primary one. The space in between is filled with a natural fluid called barrier or buffer fluid. These seals are very common in the petroleum industry.

The difference between a tandem and a double seal is that in a double seal the barrier fluid is pressurised. Due to this, in case of primary seal fatigue the pressurised barrier fluid streams into the pumps instead of the hazard fluid into the atmosphere. The seal materials must fit the fluid to ensure accurate seal lifespan. The standards of modern mechanical seals are widely defined by API Standard 682 ‐ Shaft Sealing Systems for Centrifugal and Rotary Pumps.