mud agitator calculator made in china
As an SPX FLOW brand, Lightnin serves the challenging waste and water treatment sector, as well as the processing of solvents, fertilizers, food/beverages, pharmaceuticals and biofuels. The mixers and agitators, that are custom designed and fabricated, are used for equalization, neutralization, flocculation, aeration, sludge mixing, flash mixing and general blending purposes. The Lightnin industrial mixer portfolio covers both portable and larger fixed-mount units. All Lightnin equipment is designed to provide prolonged trouble-free operation regardless of the specific application demands. Through the proprietary gearbox and impeller technologies developed in recent times, we can offer the market advanced mixing solutions that are far more compact and power-efficient than ever before. They also have significantly greater operational lifespans, thanks to anti-fouling mechanisms and other state-of-the-art features. Consequently, customers are able to raise their productivity levels and avoid costly downtime issues, while also keeping the energy consumption involved to an absolute minimum.
For contour impeller applications, values must be significantly faster (i.e., smaller numbers) to achieve the same results, but because of the impeller design, air entrainment is less probable. In symmetrical compartments, the fluid has a nearly equal distance to travel from the center of the impeller shaft or from the impeller blade tip before it contacts the vessel wall. Agitators should be placed where the shaft is centered in the tank or compartment.
For contour impeller applications, values must be significantly faster (i.e., smaller numbers) to achieve the same results, but because of the impeller design, air entrainment is less probable. In symmetrical compartments, the fluid has a nearly equal distance to travel from the center of the impeller shaft or from the impeller blade tip before it contacts the vessel wall. Agitators should be placed where the shaft is centered in the tank or compartment.
The major technological facilities for Alumina Refinery comprises of various types of stationery and rotating process equipment like crushers, conveyors, ball mills, tanks, pumps, piping, agitators, evaporators, heat exchangers, causticizers, filters and calciners. Majority of the process equipment in the Alumina refinery are tailor-made suiting the plant capacity requirement.
In the opinion of equipment designers and process experts, the design of agitators for mixing the slurry with the desired degree of agitation is considered to be complicated and tricky issue.
In view of requirement of suitable agitators for Alumina refinery, it was felt essential to briefly outline the mixing process and elaborate the basic guidelines with associated parameters required for drive rating calculations for slurry mixing agitators suiting various process conditions in Alumina refinery.
Agitator components mainly include impeller, shaft, gear box and drive motor suitably designed for meeting the process requirement. The mixing process for keeping the solids in suspension is known as off-bottom suspension. This process keeps the solid particles moving just above the bottom of the vessel preventing the settling of solids.
The other process used for homogeneity of slurry is popularly known as Full tank suspension. In case of full tank suspension, the degree of agitation is close to 10. Hence the agitator always moves the tank bottom solids to the top level allowing its transfer to next tank connected in series.
Due to the actual characteristics of alumina hydrate or sizes of tanks with very large useful capacity, following are additional challenges for the designer while designing the agitators to be used in the white area of the Alumina Refinery -
Hence adequate precautions must be taken by Agitator manufacturers while selecting / designing the impellers considering above critical aspects as power number and flow number depend on the type of impeller.
Dimensionless numbers often correlate with some performance parameter and greatly aid engineering analysis and design. Main dimensionless numbers used for arriving at drive rating for agitators are Reynolds number, Flow number and Power number.
While designing the mixing agitators for process industries like Alumina refinery, illogical Reynolds number is used comprising of impeller diameter of mixer, RPM of agitator, density of fluid and kinematic viscosity of fluid.
Suction Tank: Mud Cleaner Tank 186bbls, Suction-1 425bbls, Suction-2 211bbls, Suction-3 220bbls, Slug Pit Equipped with: Agitator 10 HP, Agitator 5 HP, Pit Level Sensors, Desilter Pump
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