mud agitator parts in stock

KOSUN mud agitator is part of the drilling fluids solids control equipment, which is mainly used to agitate and mix the drilling mud to prevent solids particles from depositing in the circulating tank and to stabilize the performance of drilling fluids. The motor and speed reducer, speed reducer and impeller shaft are connected by steel coupling.

We know just how critical downtime can be to your operations. And we’ve responded by developing an inventory system that assures ready availability of critical parts, and a delivery network that speeds those parts right to your door. ProQuip’s standard delivery system can often ship stock parts the same day as ordered. Extremely large stock orders or those requiring additional manufacturing may take longer.

Sometimes old machinery can no longer satisfy current application requirements. But with genuine ProQuip parts, your worn agitators or outdated drive systems can often be retrofitted with new, more efficient components. The end result for you: a cost-effective solution that gets your proven performer back in top operating condition to handle today’s demanding service conditions.

Nearly every agitator is customized to some extent. Shaft extensions are manufactured to fit into each customer’s specific vessel or tank and impellers are sized to specifically fit the application. There are also numerous other components of an agitator which, due to customer request or design requirements, were originally custom made. ProQuip maintains records on every ProQuip agitator shipped with complete design details.

These customized components must be manufactured to the application specifications to replace the original component. Delivery of these custom components is dependent on component complexity and material availability. Shafts and impellers can often be turned around in 2 weeks or less. ProQuip offers competitive prices and assurance that replacement parts are made to the same demanding standards as the original equipment

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Derrick mud agitators include an explosion-proof, “C” faced motor, reduction gearbox (helical-bevel gears for horizontal agitators or all helical gears for vertical units), impeller, and shaft with assembly bushings. Motors range from 5 to 30 HP and may be supplied in several power configurations.

Attaching the motor directly to the gearbox protects correct alignment that can increase bearing life and provides 95 percent efficiency in power transfer to the impeller. Using this superior design surpasses standard worm drive gear assemblies by 30 percent, allowing Derrick agitators to do the same work at far less horsepower. By unitizing the motor and gearbox, weight and space requirements are reduced. Horsepower, mechanical configuration, impeller diameter, and shaft length are customized to tank dimensions and maximum mud weights. Available horsepower ratings* are: 5, 7.5, 10, 15, 20, 25, and 30.

That support includes 24/7 access to our skilled service teams and vast parts inventory. We are always here for you, because we know you do not want downtime. You want quality, dependability and the support of a long-standing oilfield equipment expert backing you up.

Our agitators feature the new dracomet coated corrosion resistant keyless coupling for easy installation and impeller adjustment. The units come complete with base plate, motor, gearbox, impeller, shaft & couplings.

As Mud Agitator Manufacturer, Brightway can supply BWJBQ 5.5-22kw Mud Agitator for mud tank and mud system. including: Horizontal Mud Agitator or Vertical Mud Agitator. Brightway mud agitator can be customized once we get the detailed requirements. Buying mud agitator from Brightway will be your best choice for drilling mud circulation system.

1. Brightway mud agitator equips with a motor couple to a rugged oilfield gearbox, which can eliminates troublesome couplings, misalignment and have a longer bearing life. And it is driven by the explosion-proof motor, coupled to a gearbox which will drive the impeller shaft. Due to the simplex turbine structure of shaft,

2. Brightway mud agitator is featured by compact construction, light weight, balanced transmission, small footprint, low noise and high efficiency. And its impeller turbines can transform the mechanical power into drilling fluid agitation as well as circulation.

3. Brightway mud agitator can be designed per customer’s requirement to choose the helical-bevel design or worm design for reduction gearbox. Its motor can be horizontal or vertical. As for the shaft and impeller, compared with painting process, the galvanizing treatment is usually adopted to create a better anti-rust performance.

ProQuip doesn’t just make industrial tank agitators, we deliver comprehensive mixing technology and solutions that will help you meet your specific process objectives. Whether you’re in chemical processing or a wide variety of other industries, our stock and custom tank agitator designs are engineered to provide reliable, efficient, long-term performance that will help maintain product quality, maximize productivity, and reduce downtime.

Contact us today at 1-330-468-1850 or applications@proquipinc.com for help determining the right tank agitator and mixing solution for your application.

We carry a large range of parts in stock at our warehouse. Visit us at 3 Reggio Road, Kewdale WA or contact our Parts Team for assistance in finding what you need.

Feldmeier has a dedicated staff specifically to assist you in identifying and obtaining the correct parts to keep your equipment running. An extensive in-house inventory means many parts are in stock for immediate shipment (often same-day). Non-stock parts are expedited for the quickest turn around possible to minimize downtime.

Whirlpool washer agitator cam kit. This 285811 kit includes the 80040 dogs kit along with the thrust bearing, agitator cam body and agitator cap seal. ... More Info

Agitator "dogs" or gears / cogs used in many Whirlpool washer agitators. These 4 little, plastic pieces have ridges on the rounded side that grab and turn the top of the washer agitator. When these plastic ridges (or teeth) wear down, they must be r ... More Info

Whirlpool part # 80040 is a pack of 4 agitator dogs (little cams with plastic teeth that make the top part of the agitator move back and forth). See SUP80040 for aftermarket savings. ... More Info

Whirlpool washer agitator cam kit. Kit 285809 contains: bearing # 3952374, dog kit # 80040 and cam # 3951682. Many times all that is needed to repair the washer agitator is the 80040 dog kit (see related items below). ... More Info

Mud agitators are indispensable in drilling fluid configuration. The mud agitator adopts the circular arc cylindrical worm reducer, the shaft section is a circular arc cylindrical worm, and the worm gear tooth shape is a circle that is conjugative to the worm. Therefore, the convex-concave meshing performance is reliable, the benefit is high, and the structure is compact.

The circular arc tooth of themud agitator reducerin the mud agitator is a kind of mud agitator part that can often be seen. It has great advantages in structure and transmission, especially in special environments. It has the function of automatic locking, so it is liked by many solid control manufacturers.

1: Heat and oil leakage of the arc reducer. The arc gear worm gear reducer is designed for the purpose of improving the operation efficiency. The worm gears used are all made of non-ferrous metals, and the worms are mostly made of hard steel. Therefore, during the operation of the sliding friction drive, the worm gears are reduced. The machine will generate a large amount of heat and increase the temperature of the reducer. The temperature increase of the worm gear reducer will cause the various parts in the reducer to have differences in the fit due to the different coefficients of thermal expansion, resulting in a gap between the mating surfaces. The oil such as lubricating oil used in the reducer will also become thinner or deteriorated under the action of high temperature, resulting in leakage or lubrication failure. The way to prevent the temperature rise of the worm gear reducer is to reasonably match the material of the worm gear and worm to avoid excessive friction. At the same time, pay attention to the surface quality of the meshing friction surface and select suitable lubricants. Another direct way to cool the reducer is to install a cooling device or reduce the temperature of the operating environment.

This agitator repair kit is used to move the upper agitator and connects the base of the agitator with the agitator top mover. The kit is most commonly used if the top part of the agitator is not moving correctly but the bottom portion is. If your washer will not agitate or is noisy, you may need to replace the kit. The kit includes a medium cam, agitator dogs, bearing, thrust bearing washer, and a dust cap seal. Agitator grease is recommended for the repair, but it is not included with the agitator repair kit, it must be ordered separately. This is a genuine OEM part. Please remember to disconnect the power and water supply to the washer before starting your repair.

Mud agitatoris part of the drilling fluids solids control equipment, which is mainly used to agitate and mix the drilling mud to prevent solid particles from settling in circulating tank. It is composed of explosion proof motor, speed reducer,motorbaseandblade.The motor and speed reducer, speedreducer andimpeller shaft are connected by steel coupling. The impeller is welded with four blades.

Agitators are equipment used in homogenizing media inside a tank. It works by rotating the impeller at its immersed end at a controlled speed or revolutions per minute (rpm). The work exerted by the impeller induces the flow and shear of the media inside the tank, which causes a single or multi-component media to homogenize. The flow of the media is kept at a uniform rate and pattern.

Agitators can handle liquid, gaseous, and solid (e.g., granules, powders) media. They can also work with slurries, suspensions, and highly viscous liquids. However, selecting the appropriate agitator type, sizing, and design for the specific nature of media is crucial. Viscosity and sensitivity to shear stress are essential considerations when selecting an agitator. Agitators are widely used in many industries, including food and beverage, pharmaceutical, agricultural, biotechnology, paint, and water treatment industries.

The terms “agitators” and “mixers” are often used interchangeably, but they technically do not mean the same thing. Mixers are equipment that rapidly blends two or more components together. These components may be of the same or different phases (e.g., solid-liquid, liquid-liquid, gas-liquid). When a component enters a mixer, it is often in a “pure” state and leaves combined with other components. On the other hand, agitators maintain homogeneity and equilibrium in an existing mixture. They prevent the formation of concentration and temperature gradients and ensure uniform consistency in a mixture.

The motor drives the agitator assembly. It produces the required torque to induce flow and shear to the media at a controlled degree. The power requirement of an agitator depends on many factors such as:

The impeller is considered the most critical component of agitators that determine the flow pattern, efficiency of the homogenizing process, and mixing parameters. It is responsible for exerting energy directly to the materials being mixed. It induces fluid flow and shear patterns as it rotates. This component does the actual mixing.

Impellers mainly consist of a hub and blades. The hub is directly connected to the shaft through a shaft key and a grub screw. The agitator blades are attached to the hub by welding or screwing. A welding connection is more hygienic because it prevents material-build on the fasteners and fittings. There could be more than one impeller installed in an agitator shaft. The number of impellers depends on the type of impeller, the maximum height of the media inside the vessel, vessel diameter, and specific media gravity. This information is also necessary when determining the spacing between the impellers.

Anchor agitators have impellers that resemble the shape of an anchor. They typically have a U-shape that matches the contour of the tank. They generate a predominantly tangential flow pattern, but angled blades can be incorporated on their horizontal supports to create an axial flow.

Anchor agitators are used for blending and heat transfer of highly viscous liquids. Their impellers generate a laminar low-shear flow; hence, they are used to mix shear-sensitive media. Anchor agitators are considered the most economical laminar flow agitator. They are suitable for tanks with rounded or conical bottoms. The impeller can be designed to have a low clearance with the tank wall.

Double helical ribbon agitators are designed to have two helical blade flights running through the shaft in opposite directions. The additional flight enhances the mixing of more viscous fluids. These impellers are also used in heat transfer applications and are considered the best high viscosity laminar flow impeller. The impeller can also be designed to have a low clearance with the tank wall.

Helical ribbon agitators have a helical impeller blade fixed in the shaft by rods. These impellers are an alternative to anchor impellers which can generate laminar flow. These agitators create an axial flow pattern. They generally have a higher fluid contact area to mix fluids with higher viscosities.

Paddle agitators consist of two flat paddle-shaped impeller blades extending to reach the tank walls. They are used if no extensive axial and radial flow is required. These impellers can produce a laminar low shear flow and are used for low viscosity liquid mixing, crystallization, dissolution, and heat transfer. They are typically operated at low speeds and predominantly give a tangential flow pattern. Secondary blades can be installed on the paddle blades to enhance the mixing of more viscous materials.

The impeller blades are inclined from the plane of rotation to create an axial flow pattern. This variation of paddle agitator is typically used for homogenizing suspensions.

Propeller agitators mainly produce an axial flow pattern, though tangential flow can also be produced. The fluid is displaced and accelerated longitudinally after the impeller blades draw it. The deflection of the fluid depends on the inclination of the impeller blades. The impeller blades are tapered towards the shaft to minimize centrifugal force and maximize axial flow.

Propeller agitators are used in homogenization, dispersion, and suspension of low viscosity products. They are used in solid-liquid suspension systems and chemical reactors to prevent solids settling at the tank bottom. They may be installed in unbaffled tanks when the propeller is inclined vertically from the centerline or in an off-center position.

Turbine agitators are an intermediate between propeller and paddle agitators. They usually have larger diameters than propeller agitators. These agitators combine centrifugal and rotational motion. They are used in emulsification and dispersion processes in which the media is required to flow at high speeds. They offer a good balance between flow and shear. They are typically operated at high speeds. They can handle a wide range of material viscosities and still provide a high mixing efficiency.

Top entry agitators are installed at the overhead of the liquid level, commonly at the centerline of a baffled vessel. They are ideal for wide tanks with small aspect ratios (i.e., the ratio of liquid level to tank diameter) of about 1:1. They may be installed with an angle offset with the vertical to suspend solids in the solution effectively. They are suitable for sealed tanks and can be attached by plate mount or flange mount. Their structure and position allow easy dismantling and cleaning.

Side entry agitators are installed on the sidewall of a tank. They are used when the width of the tank is much greater than the liquid level. They are also used in tanks with low ceiling clearance, which does not permit the installation of a top-entry agitator. However, less consistent mixing is achieved because the fluid is pushed along the walls of the tank. The fluid content must be drawn during maintenance. The power requirement of side entry agitators is also higher than top entry agitators.

Bottom entry agitators are installed at the bottom of the tank. They have a short shaft that is directly connected to the motor"s driveshaft. Bottom entry agitators are used for mixing the materials which tend to settle at the tank bottom. They are commonly used in large volume tanks. They are used in homogenizing mixtures such as oils, milk, juices, and others.

The main components of an agitator are the motor, shaft, and impeller. The impeller is considered as the most critical component that primarily determines the flow pattern, efficiency of the homogenizing process, and others.

The types of agitators are paddle agitators, anchor agitators, helical ribbon agitators, propeller agitators, turbine agitators, agitators with screw impellers, retreat curve impellers, hydrofoil impellers, dispersion blade impellers, and coil impellers.