mud agitator schottel price

Derrick mud agitators include an explosion-proof, “C” faced motor, reduction gearbox (helical-bevel gears for horizontal agitators or all helical gears for vertical units), impeller, and shaft with assembly bushings. Motors range from 5 to 30 HP and may be supplied in several power configurations.

Attaching the motor directly to the gearbox protects correct alignment that can increase bearing life and provides 95 percent efficiency in power transfer to the impeller. Using this superior design surpasses standard worm drive gear assemblies by 30 percent, allowing Derrick agitators to do the same work at far less horsepower. By unitizing the motor and gearbox, weight and space requirements are reduced. Horsepower, mechanical configuration, impeller diameter, and shaft length are customized to tank dimensions and maximum mud weights. Available horsepower ratings* are: 5, 7.5, 10, 15, 20, 25, and 30.

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The MAX2000® Agitator features a rugged cast iron gearbox that houses helical bevel gearing. The gear sets are precisely ground to prevent all but the slightest amount of backlash in the gear sets. This feature promotes longer life by eliminating the high impact forces generated when the unit is energized at start-up. Each helical bevel gear stage is 98% efficient. A typical worm gear set is only 85% efficient, since it loses most of its efficiency through the generation of heat.

Internal gears and bearings are lubricated with mineral oil. When the ambient temperature drops below 23ºF or rises above 140ºF, a synthetic lubricant should be substituted. A unique feature of the MAX2000® Agitator is the lower bearing, which can be maintained from the top of the tank. This feature eliminates the need for in-tank inspections of the lower bearing, and also provides a barrier of grease that can be expunged out the lower seal. The lower seals are arranged to accommodate the grease pocket and make for a four-tier layer of protection for the gearing. The end result means the lower bearing stays in contact with good, uncontaminated lubricant at all times. All four of these levels must be breached prior to loss of oil in the gearbox.

JBQ series mud Agitator, Less than 5.5 kW drilling mud Agitator adopts the blender cycloid speed reducer, and it is applied to the drug liquids mixing tank. This mud agitator has the advantage of compact structure so it occupies small area. More than 7.5 kW Mud Agitator uses the turbo and worm gear speed reducer, with the large torque transmission、 the revolution is steady、it works reliablely and has great merit. Common model of mud agitator is JBQ5.5kW 、JBQ7.5kW 、JBQ11kW and JBQ15kW.The drilling mud agitator is an important components for GN Solids Control drilling fluids processing system.

GN Solids Control as a professional manufacturer for soilds control equipments, we have designed lots of high-quality products, and JBQ series Agitator is one of them. To keep both the mud uniformity and the suspension of solids, the mud agitator is used to agitate the mud consecutively and reliably.This agitator agitates the mud to make cuttings, silt and sand pass the solids control system without being precipitated onto the tank bottom. Due to the simplex turbine decelerator, this product is featured by compact construction, light weight, balanced transmission, low noise, high efficiency of transmission and strong agitating power. Therefore, it is a reliable product in the solids control system.

China manufacturer GN Solids Control offer the world with drilling mud agitator equipments.We are an exporter of drilling fluid mud agitator for Indian, Russian,middle east.etc..Our factory and company are Quality Management System ISO 9001-2000 certified.GN Solids Control operate international oil gas drilling mud separation system sales,service,manufacturing,distribution serivce.Buy drilling fluid mud agitatorfrom China manufacturer.Your best mud agitator for drilling mud circulation system.

Mud agitators are fluid mixing equipment that keeps solids in drilling fluid suspending, no deposit in the mud tank bottom. It uses its impeller to agitate and mix the drilling mud to prevent solid particles from depositing in the tank or mud pit.

There were many types of mud agitator, depending on purpose demand, gearbox type, and working conditions. But the basic structure of the mud agitator is all the same: Motor, gearbox [Speed reducer], shaft, and impeller.

Yes. Some clients prefer the hydraulic drive for some specific use. Some clients need a vertical agitator. And some clients prefer the stainless steel shaft and impeller. Different applications and industries will request equipment much different If you have questions or demand on mud mixers, please let us know and we’ll help you to get the ideal solution.

For oil and gas drilling, there are different configurations on tanks number, tanks size, so it’s not easy to confirm. But we can take a system as an example. One mud system laying with 6 tanks, and tanks size are 9 m X 2.2 m X 2.3 m. The normal proposal is 3 sets of agitator per tank. But there is a shaker tank, then we deduct 1 set. So, probably we need 17 sets of the agitator. And the agitators are APM 7.5 driven by 7.5 kw motor.

The most important factor was the power of the mud agitator, 5.5 Kw agitator is cost far lower than 22 KW. There is apparently a different price between the explosion-proof type and Non-proof type. Higher explosion-proof grade means higher cost.

Worm gearbox type mud agitator is a common type, durable, and easy maintenance. But its efficiency lower than the bevel gearbox. so bevel gearboxes are generally more expensive than worm gearboxes for the same HP and gear ratios. Helical-worm and helical-bevel are advanced generation type of worm and bevel gearbox. They produce less vibration and noise. The planetary gearbox is mainly used in vertical agitator.

Our agitators feature the new dracomet coated corrosion resistant keyless coupling for easy installation and impeller adjustment. The units come complete with base plate, motor, gearbox, impeller, shaft & couplings.

Mud agitators are fluid mixing equipment that keeps solids in drilling fluid suspending, no deposit in the mud tank bottom. It uses its impeller to agitate and mix the drilling mud to prevent solid particles from depositing in the tank or mud pit.

There were many types of mud agitator, depending on purpose demand, gearbox type, and working conditions. But the basic structure of the mud agitator is all the same: Motor, gearbox [Speed reducer], shaft, and impeller.

Yes. Some clients prefer the hydraulic drive for some specific use. Some clients need a vertical agitator. And some clients prefer the stainless steel shaft and impeller. Different applications and industries will request equipment much different If you have questions or demand on mud mixers, please let us know and we’ll help you to get the ideal solution.

For oil and gas drilling, there are different configurations on tanks number, tanks size, so it’s not easy to confirm. But we can take a system as an example. One mud system laying with 6 tanks, and tanks size are 9 m X 2.2 m X 2.3 m. The normal proposal is 3 sets of agitator per tank. But there is a shaker tank, then we deduct 1 set. So, probably we need 17 sets of the agitator. And the agitators are APM 7.5 driven by 7.5 kw motor.

The most important factor was the power of the mud agitator, 5.5 Kw agitator is cost far lower than 22 KW. There is apparently a different price between the explosion-proof type and Non-proof type. Higher explosion-proof grade means higher cost.

Worm gearbox type mud agitator is a common type, durable, and easy maintenance. But its efficiency lower than the bevel gearbox. so bevel gearboxes are generally more expensive than worm gearboxes for the same HP and gear ratios. Helical-worm and helical-bevel are advanced generation type of worm and bevel gearbox. They produce less vibration and noise. The planetary gearbox is mainly used in vertical agitator.