mud agitator vs desander factory

GN Solids Controlis a world famous turnkey provider of solids control equipmentfor oil and gas drilling fluids. GN Solids Control has rich experience on design, development, and manufacture solids control equipment includes but not limited to shale shaker and shaker screen, decanter centrifuge, desander, desilter, mud cleaner, mud agitator, cuttings dryer, centrifugal pump, screw conveyor and mud tank etc.

Last month, GN Solids Control finished manufacturing of one batch mud agitators for one offshore drilling rig platform. Consider the heavy duty mud, GN Solids Control provides helical bevel gerabox reducer for these mud agitators.

GN Solids Control manufactures mud agitator with single impeller, double impellers or multiple impellers. The shaft length of the mud agitator is customized based on customer’s mud tank depth.

GN mud agitator keeps the drilling mud from sediment, and plays a very important role in mud mixing, preparing and storage. GN Solids Control also provides control boxes to match the mud agitators, explosion proof includes IEC Ex, ATEX, CNEX etc.

In order to use in the offshore platform, GN Solids Control use PPG painting to cover the mud agitators with 3 layers which can keep sea moisture rusty from long time usage.

Besides the mud agitators, GN Solids Control has also been providing the other types of solids control equipment like decanter centrifuges and shale shakers for offshore drilling platforms. GN Solids Control made DNV lifting certified equipment is able to move safely and conveniently, the DNV lifting pad and supporting frame can be added optionally.

Now GN Solids Control has many solids control equipment in stock, once we received the order, we can just buy the motors and put the control boxes, tested and get it to delivery very fast. Welcome to connect with GN Solids Control for any drilling mud solids control and drilling waste management equipment inquiries.

Mud treatment and mixing equipment mainly contain: agitator, mud gun and hopper. They assist solids control equipment deal with mud from drilling hole and add chemical materials in mud.

Mud guns are mounted in gimbals at the side of the tanks, allow aiming a mud jet to any point in the tank.Mud gun help to homogenize the properties of two tanks, and spread liquid additives in a large area of the tank (from a pre-mixed tank).

The hopper is connected to a Venturi pipe. Mud is circulated by centrifugal pumps and passes in the Venturi at high speed, sucking the substance into the system.

Mud tanks are necessary equipment in the oil, gas, minerals and salt industry and other geological drilling process, and it is a purification device consisting of tank body, mud groove, and mud agitator.

Mud groove is installed in the tank upper part and mud agitators are installed in the tank top, tank body is divided into two or more parts by isolating plate, characterized in that the top of the tank fitted with two vertical sand pump, desander and desilter.

The outlet port of sand pump is respectively connected with the inlet port of desander and desilter (or Mud cleaner) through pipeline, sand pump and motors are linked. Below the desander and desilter, there are small shale shakers.

The structure is compact, with small footprint, good desanding effect, and not easily damaged parts, extended service life. It can reduce mud loss, use less relocation transport vehicles, save labor.

Derrick mud agitators include an explosion-proof, “C” faced motor, reduction gearbox (helical-bevel gears for horizontal agitators or all helical gears for vertical units), impeller, and shaft with assembly bushings. Motors range from 5 to 30 HP and may be supplied in several power configurations.

Attaching the motor directly to the gearbox protects correct alignment that can increase bearing life and provides 95 percent efficiency in power transfer to the impeller. Using this superior design surpasses standard worm drive gear assemblies by 30 percent, allowing Derrick agitators to do the same work at far less horsepower. By unitizing the motor and gearbox, weight and space requirements are reduced. Horsepower, mechanical configuration, impeller diameter, and shaft length are customized to tank dimensions and maximum mud weights. Available horsepower ratings* are: 5, 7.5, 10, 15, 20, 25, and 30.

DC mud agitator is used for the mixing and agitation of drilling fluid, preventing the settlement of solid phase particles in the tank recycling system.

（2） Customers can choose single layer or double layers impellers according to site conditions.Agitator shaft centering guide can be added according to the increase of tank depth.

Generally, there are different versions or models of mud agitators that are being offered to fulfill various customers’ needs more effectively. However, here are some of the most amazing features of these mud agitators’ range that you must know:

However, the impeller speed of these mud agitators is 60/72RPM. While, on the other hand, the shaft length of the mud agitator will depend on the size of the mud tank completely.

Excellent capacity, longer service life, and high-quality materials along with sturdy construction are making these mud agitators highly durable and reliable.

The entire range of these mud agitators is highly demanding. It is mainly because of the state of art technology and quality of basic materials that is used in these. The fabrication used on these mud agitators makes this high corrosion resistant and can help you to enjoy a longer service life of mud agitators with ease.

Do you want to know what makes these mud agitators most amazing? Let’s have a look at the key benefits below to get a better idea about the things in this regard:

A Mud Agitator is equipment that is used for a specific purpose – the mixing and agitation of mud. While doing so, it prevents the settlement of the solid phase particles in the tank, which is crucial for the recycling process. The Mud Agitator is basically a speed reducer that is combined with an explosion-proof motor. The motor is horizontally placed for a convenient installation. These elements of the Mud Agitator are basically what makes everything tick. Also, they are robust and easy to maintain, allowing the Mud Agitator to be used in harsh conditions.

The impellers in the Mud Agitator are responsible for ‘taking in’ the drilling fluid. There are single-layer and double-layer options that one can go for. A centering guide is also added if the tank depth increases to handle mixing and agitation of a high quantity of drilling fluid. This equipment also has a worm wheel and worm gear reducer drive for smooth and reliable operation. The mug agitator comes with a speed reducer and you can use it as per your needs.

GNZJ Mud Cleaner is the second stage and the third stagesolids control equipment which is a combination of Desander, Desilter and underflow shaker shaker. Comparing with traditional separate Desander and Desilter, the mud cleaner has a higher cleaning function. The Underflow Screen equals another shaler shaker which receives the waste out from the cyclone nozzle for additional processing. So that mud cleaner could recover more valuable drilling mud. Mud cleaner is the ideal device of the second class and the third class solid control to treat the drilling mud.

The manifold of standard GNZJ mud cleaner could accept one-three ea 10” desander cones and eight-sixteen ea 4” desilter cones which could offer the treating capacity various from 500GPM to 1500GPM. Anyhow, a customized quantity cone would be provided as per customer special request. GN mud cleaner can meet almost all needs for oil & gas well drilling fluids treatment system and HDD Mud Recycling System.

Mud Cleaner is also called Desander and Desilter assembly. Namely, mud cleaner consists of a two-stage separation process using a combination of hydrocyclones frame mounted over a shale shaker to operate as a single unit. Mud conditioner is effective on processing both weighted and unweighted drilling mud during mud systems in removing and drying solids while retaining the expensive drilling liquid. Used correctly, the drilling mud cleaner would greatly lower both drilling-fluid and disposal costs.

In oilfield solids control system, mud cleaner is one type very efficient device in oil & gas drilling mud cleaning system. Drilling Mud Cleaners are one of the important equipments for solids liqiud separation system

Shale Shaker is first phase solids control equipment in drilling fluids processing system, also known as key solids control equipment in drilling mud system, shale shaker decides performance of the whole solids control system. We design double shakers and triplicate shakers on single skid according to clients special requirements and also supply relevant connecting manifold, according to current industry situation, provide both third generation linear motion shale shaker and fourth generation balanced elliptical shale shaker.

Mud Cleaner is the second class and the third class solids control equipment which is the newest type to treat the drilling fluid. Our mud cleaner are combined from Desander, Desilter and an Underflow Screen, at the same time Mud cleaner has the higher cleaning function compared with separated desander and desilter. In addition to the reasonable design process, it equals another shale shaker. mud cleaner structure is compact, it occupy small space and the function is powerful. Mud cleaner is the ideal device of the second class and the third class solid control to treat the drilling mud. The hydrocyclones (desanders and desilters) make the primary separation with underflow directed onto the shaker’s vibrating screen. Used correctly, the drilling mud cleaner lower both drilling-fluid and disposal costs.

In oilfield solids control, drilling mud cleaners are very efficient for oil gas well drilling mud purification system. Mud Cleaners are one of the important equipments for solids liqiud separation system.

Degasser is a special-purpose device and a new type one for the treatment of gas in the drilling fluids. It can get rid of various gas of invasive drilling quickly. Degasser is very important for returning mud gravity, stabilizing mud viscosity and reducing drilling cost. Also, at the same time degasser can be used as a heavy-power agitator and supported applicable to all types of mud circulation purification system. The degasser design of the structure is scientific and rational. So we are able to achieve an effective gas-liquid separation, filter out impurities and to ensure that the exhaust pipe is always smooth.

Desander is the second class and the third class solid control equipment to treat the drilling fluid. Desanders are solid controls equipment with a set of hydrocyclones that separate sand and silt from the drilling fluids in drilling rigs. so it is called Hydrocyclone Desander or Desander Unit. Desanders are installed on top of the mud tank following the shale shaker and the degasser, but before the desilter. Desander removes the abrasive solids from the drilling fluids which cannot be removed by shakers. Usually the cone diameter is more than 6″ is called Desander, and used as the second-control equipment in drilling operation. We commonly used 8" and 10" cones desander to separate solid-phase particle size 47-76μm in the drilling fluids.

Desilter is the third class solids control equipment to treat the drilling fluids, and to improve the performance of drilling mud, which can be combined with desander. According to the size of the cone diameter, they are divided into Desander and Desilter. Usually the cone diameter is less than 6″ is called Desilter, and used as the third-control equipment in drilling operation. We commonly used 5 "and 4" cone to separate solid-phase particle size 15-47μm in the drilling fluid. Based on customer requirements and capacity, we can select groups of cone into Desilter. Desilter works very well with Solids control system other equipments.

KOSUN MA series mud agitator is part of the drilling fluids solids control equipment, which is mainly used to agitate and mix the drilling mud to prevent solids particles from depositing in the circulating tank and to stabilize the performance of drilling fluids.

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The primary separation plant is for the separation of solids of up to 45 microns. It uses double deck shale shakers, desander cleaner, mud tanks with attachments, centrifugal pumps and a mud agitator.

Later, a centrifugal pump pushes fluids from the mud tank first compartment to the 3-inch by 10-inch desander cones on the GNZJ703E-3S shale shaker. This is the third phase separation for solids bigger than 45 microns. After the desander, the fluids go to the second compartment of the mud tank.

The double chamber flocculation unit mixes chemicals for the flocculation of the drilling mud taken from the second compartment. Then the slurry and polymer are mixed and fed to the big bowl, big volume decanter centrifuge.

The VFD decanter centrifuge has g-force up to 2000 g, which separates the fine solids in the drilling mud and discharges clean water for reuse in the TBM project.