what is mud agitator in drilling in stock
Mud agitators are fluid mixing equipment that keeps solids in drilling fluid suspending, no deposit in the mud tank bottom. It uses its impeller to agitate and mix the drilling mud to prevent solid particles from depositing in the tank or mud pit.
There were many types of mud agitator, depending on purpose demand, gearbox type, and working conditions. But the basic structure of the mud agitator is all the same: Motor, gearbox [Speed reducer], shaft, and impeller.
Yes. Some clients prefer the hydraulic drive for some specific use. Some clients need a vertical agitator. And some clients prefer the stainless steel shaft and impeller. Different applications and industries will request equipment much different If you have questions or demand on mud mixers, please let us know and we’ll help you to get the ideal solution.
For oil and gas drilling, there are different configurations on tanks number, tanks size, so it’s not easy to confirm. But we can take a system as an example. One mud system laying with 6 tanks, and tanks size are 9 m X 2.2 m X 2.3 m. The normal proposal is 3 sets of agitator per tank. But there is a shaker tank, then we deduct 1 set. So, probably we need 17 sets of the agitator. And the agitators are APM 7.5 driven by 7.5 kw motor.
After 5 days operation please discharge all of the oil out of the gearbox and clean gearbox feed clean lubrication oil in it. Then do the same work every 6 months.
The most important factor was the power of the mud agitator, 5.5 Kw agitator is cost far lower than 22 KW. There is apparently a different price between the explosion-proof type and Non-proof type. Higher explosion-proof grade means higher cost.
Motors are available with horizontal or vertical mounts. The motors generally have shafts that rotate much faster than the impellers need to rotate. A large gearbox, or gear reducer, used to turn the shaft, is mounted at the end of the motor. The motor size depends upon the diameter of the impeller blades and the density of the slurry.
Worm gearbox type mud agitator is a common type, durable, and easy maintenance. But its efficiency lower than the bevel gearbox. so bevel gearboxes are generally more expensive than worm gearboxes for the same HP and gear ratios. Helical-worm and helical-bevel are advanced generation type of worm and bevel gearbox. They produce less vibration and noise. The planetary gearbox is mainly used in vertical agitator.
canted blade, and proprietary. Generally, Materials determine the price of shaft and impeller. Stainless steel is more expensive than common carbon steel.
Mud agitator combined with motor and gear box. Mud agitators do agitation in drilling fluid make the solids suspend. Help drilling fluid property achieve better. Shaft will be connected with gear box coupled on motor. Under a certain ratio the shaft mounted with impeller rotate at uniform speed and lead an upward stream in drilling mud. This will benefit drilling mud mixture completely with sufficient viscosity, etc.
Onshore and offshore oil&gas drilling, CBM exploration, HDD,waste management, etc. process system. Mud agitators make drilling fluid property more even and stable.
3)Before running please check if impeller rotation direction is same as marked direction 4)Inspect oil height via observation window make sure the level always be at center.
6)After 5 days operation please discharge all of the oil out of gear box and clean gear box feed clean lubrication oil in it. Then do same work every 6 month
A Mud Agitator is used in surface mud systems to suspend solids and maintain homogeneous mixture throughout the system. A mechanical agitator is driven by an explosion-proof motor, coupled to a gear box that drives the impeller shaft. The impellers (turbines) transform mechanical power into fluid circulation or agitation. The objective is to obtain a uniform suspension of all solids.
Derrick mud agitators include an explosion-proof, “C” faced motor, reduction gearbox (helical-bevel gears for horizontal agitators or all helical gears for vertical units), impeller, and shaft with assembly bushings. Motors range from 5 to 30 HP and may be supplied in several power configurations.
Attaching the motor directly to the gearbox protects correct alignment that can increase bearing life and provides 95 percent efficiency in power transfer to the impeller. Using this superior design surpasses standard worm drive gear assemblies by 30 percent, allowing Derrick agitators to do the same work at far less horsepower. By unitizing the motor and gearbox, weight and space requirements are reduced. Horsepower, mechanical configuration, impeller diameter, and shaft length are customized to tank dimensions and maximum mud weights. Available horsepower ratings* are: 5, 7.5, 10, 15, 20, 25, and 30.
The mud agitator is a continuous and reliable drilling mud solids control system for maintaining the uniformity of the drilling fluid and suspending the solid particles. Mud agitator is mainly used for agitating and mixing of drilling fluids to prevent the solid particles of drilling fluid from being deposited in its tank circulation system, so that the performance of the circulating drilling fluid is stable and evenly mixed. Equipment structure: slurry mixer, mainly composed of explosion-proof motor, reducer, base and pulsator components, motor and reducer, reducer and wave wheel shaft are connected through rigid coupling. The pulsator is welded from four blades.
DC, mud agitator supplier, will talk about the working principle of mud agitator next: The mud agitator is suitable for the agitation of petroleum drilling fluid. The mud agitators use cycloid speed reducers below 5.5kW. The drilling fluid mud agitators above 7.5kW adopt a worm gear type deceleration transmission, and the pulsator can make the agitating liquid to generate vortex motion, thereby enhancing the stirring effect. The pallets sandwiched between the blades can also prevent solid particles of the slurry from depositing around the lower blades after shutting down. This reduces the resistance of the deposits to the blades during start-up, thus avoiding starting overload and burning the motor.
Drilling mud agitator is a device mounted on mud tank for agitating the drilling mud to prevent the drilled cuttings and fine solids from sedimentation. Finemade offers a variety of motor and impeller sizes to fit specific tank configurations. Nearly every large compartment of mud mixing and storage tank should be equipped with mud agitators to maintain the proper properties of drilling mud that will pump back to the borehole.The oilfield mud tank agitator is configured with an explosion-proof motor, reduction gearbox, impeller, and shaft with assembly bushings. Canted blade impeller are commonly used.
Landa mud agitators include an explosion-proof, “C” faced motor, reduction gearbox, impeller, and shaft with assembly bushings. Motors range from 5 to 30 HP and may be supplied in several power configurations.
GN Solids Controlis a world famous turnkey provider of solids control equipmentfor oil and gas drilling fluids. GN Solids Control has rich experience on design, development, and manufacture solids control equipment includes but not limited to shale shaker and shaker screen, decanter centrifuge, desander, desilter, mud cleaner, mud agitator, cuttings dryer, centrifugal pump, screw conveyor and mud tank etc.
Last month, GN Solids Control finished manufacturing of one batch mud agitators for one offshore drilling rig platform. Consider the heavy duty mud, GN Solids Control provides helical bevel gerabox reducer for these mud agitators.
GN Solids Control manufactures mud agitator with single impeller, double impellers or multiple impellers. The shaft length of the mud agitator is customized based on customer’s mud tank depth.
GN mud agitator keeps the drilling mud from sediment, and plays a very important role in mud mixing, preparing and storage. GN Solids Control also provides control boxes to match the mud agitators, explosion proof includes IEC Ex, ATEX, CNEX etc.
In order to use in the offshore platform, GN Solids Control use PPG painting to cover the mud agitators with 3 layers which can keep sea moisture rusty from long time usage.
Besides the mud agitators, GN Solids Control has also been providing the other types of solids control equipment like decanter centrifuges and shale shakers for offshore drilling platforms. GN Solids Control made DNV lifting certified equipment is able to move safely and conveniently, the DNV lifting pad and supporting frame can be added optionally.
Now GN Solids Control has many solids control equipment in stock, once we received the order, we can just buy the motors and put the control boxes, tested and get it to delivery very fast. Welcome to connect with GN Solids Control for any drilling mud solids control and drilling waste management equipment inquiries.
Mud agitator is an important part of the drilling-fluid solids controling system. Drilling fluids agitatorcan be installed on drilling fluid tank, with the impeller submerged into certain depth under fluid surface to stir the fluid directly.During this process, the drilling fluid can be mixed even, and the solid particles are eliminated.In this way, it can improve solid phase dispersion, and increase the viscosity and gel strength, thus to make drilling fluid keep accordant with the requirement, provide needful fluid for drilling process, and ensure the smooth going of drilling work.Drilling mud agitator is the same as mud agitator.
TR solid control provide vertical and horizontal agitator. Horizontal mud agitator is divided into coupling type and direct type agitator. If you need a horizontal mud agitator, we recommend you use a direct type agitator. drilling mud Agitator is an ideal device for stirring, mixing liquid and preventing the solid-phase precipitation in the mixture.
Drilling Fluids Agitator in the mud system used to,mixing ratio and prevent to the mud tanked.TR solid control is an exporter of centrifugal pump . We are an exporter of drilling fluids mud agitator.Our factory approval the ISO9001,drilling agitator have the API certification.TR solids control is the designed,selling,production,service and delivery of Chinese mud agitator manufacturer. We will provide the high quality drilling fluids agitator and best service.Your best drilling mud tank agitators start from TR solids control.
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Hubei Craun Technology Equipment Co., Ltd (abbreviated as Craun Tec.), with the registered capital of 10 million RMB and 25000㎡ factory ground, is located in High Tech. industrial park of Xian Ning, Hubei province, which is 100 Kilometers away from Wuhan. The HQ is divided into two parts, mechanical precision processing factory and equipment manufacturing factory. We have more than 100 sets professional precision processing center, inspection equipment, heavy manufacturing equipment and complete environmental protection treatment equipment. Craun Tec. focuses on the technology R&D on the field of solid-liquid separation, and has the independent R&D and fast & efficient system solution capabilities, it is a global professional manufacturer integrating system design, technology R&D, production and sales and after-sales service.
Oil ang gas drilling (Drilling mud recycling system, drilling waste management, comprehensive disposal for oil sludge, mud comprehensive treatment station, barite recovery system etc.)
Infrastructure construction (HDD mud purification, pipe jacking / TBM slurry circulation, slurry for continuous wall construction’s separation, and mud of pile foundation engineering’s treatment, etc.);
Environmental governance (river / port dredging, remediation of contaminated soil, sorting of construction waste, comprehensive disposal of municipal waste, reuse of sand washing sewage, etc.)
We adopt a complete electronic enterprise production management system, production is strictly in accordance with the API standard, we also have the traceable electronic card for single process. Adhering to the management principle of downstream management and upstream management, we pursue zero defect system delivery.
Vertical system management, continuous simplifying the production processes, improving the efficiency on production & problem solving, taking the fully responsibility for the products we produced.
Mud agitatoris part of the drilling fluids solids control equipment, which is mainly used to agitate and mix the drilling mud to prevent solid particles from settling in circulating tank. It is composed of explosion proof motor, speed reducer,motorbaseandblade.The motor and speed reducer, speedreducer andimpeller shaft are connected by steel coupling. The impeller is welded with four blades.
Mud agitator is an important equipment of mud tank surface product whose function is prevent mud in the tank sediment. Because it locate on the surface tank, so there are many different models of mud agitators because of the different tanks depth and width.
Now, in DC Solid control warehouse, there are 60 sets vertical mud agitators, they are JBQ5.5, JBQ7.5, JBQ15 and ect. All with different shaft lenght accroding to users requirements.
The DCJBQ SeriesVertical Mechanical Agitator is ideal for installations with limited footprint availability. These double-reduction, in-line, helical gear agitators provide smooth, vibration-free operation and efficient mixing, just like the right-angle drive agitators.
DCJBQ series agitators align the motor shaft with the gear reducer output shaft. The explosion-proof, C-face motor bolts on and couples to the double reduction helical gearbox. The entire assembly bolts to a fabricated steel base plate, which is then mounted on the tank.
Vertically mounted agitators are lighter than right-angle-drive horizontal units, but produce the same mixing results. In some instances, horsepower requirements are reduced due to the 95% efficiency of the helical gearing. Above 7.5 kW mud agitator using turbine worm reduction drive, has the transmission torque, smooth operation, reliable work, etc advantages.
Raval Pada, Dahisar (E), Mumbai Gala No A-13 Chintypada, Bidco Road Oswal Industrial Estate Palghar Palghar Maharashtra, Raval Pada, Dahisar (E), Mumbai - 401404, Dist. Mumbai, Maharashtra
Used for rapid and uniform incorporation of dry and liquid ingredients.Creates a deep vortex, exposing dry ingredients directly into the agitator blades. This is a standard agitator for bakery applications.Ideal for soluble, dry ingredients that want to float on the surface.
Mud agitator, also called drilling mud agitator, used for drilling fluid agitation mix, prevent drilling fluid solid particles in the tank circulation system deposit, cycle drilling fluid performance stability, mixed evenly. Mud agitator composed by explosion-proof motor, reducer, engine base and impeller components four parts.read more...
Mud agitator, also called drilling mud agitator, used for drilling fluid agitation mix, prevent drilling fluid solid particles in the tank circulation system deposit, cycle drilling fluid performance stability, mixed evenly. Mud agitator composed by explosion-proof motor, reducer, engine base and impeller components four parts.read more...
Arekere Mico Layout, Banner, Bengaluru CORPORATE OFFICE #9, Naik Business House, 1st Main, Brindavan extension, Arekere Mico Layout, Banner, Bengaluru - 560076, Dist. Bengaluru, Karnataka
We are providing to our clients superior quality Mud Agitators. Our offered Mud Agitators are widely appreciated by our clients which are situated all round the nation. These Mud Agitators are used for agitating mud slurry for obtaining consistency through proper blending in flow controlled applications.
GAURAV ASSOCIATES manufacture the GAMA range of Mud Agitators. These Mud Agitators are used for agitating mud slurry for obtaining consistency through proper blending in flow controlled applications.
Sector 60, Noida, Dist. Gautam Budh Nagar B 49, Sector 60 , Noida ,Uttar Pradesh,201301 South Delhi, Sector 60, Noida - 201301, Dist. Gautam Budh Nagar, Uttar Pradesh
- Lightweight, but sturdy construction with the highest torque rating in the industry. Example: 15 hp KOE Agitator weighs 246.4 kg compared to industry averageread more...
The Technostrength Mud Agitator combines compact design with high torque performance levels necessary for a uniformly suspended flow of drilled solids throughout the mud systems.
Powered by 1500RPM (4 pole) explosion proof motor and connected through heavy duty gear reducer, this agitator transfers high torque at RPM toread more...
Drilling mud agitator is a device mounted on mud tank for agitating the drilling mud to prevent the drilled cuttings and fine solids from sedimentation. Nearly every large compartment of mud mixing and storage tank should be equipped with mud agitators to maintain the proper properties of drilling mud that will pump back to the borehole. The oilfield mud tank agitator is configured with an explosion-proof motor, reduction gearbox, impeller, and shaft with assembly bushings. Canted blade impeller are commonly used. Horsepower, mechanical configuration, impeller diameter, number of impeller and shaft length are customized to tank dimensions and maximum mud weights. Here is a list of our recommended configuration. Bothhorizontal / vertical drilling mud agitator available for option.
JBQ series mud Agitator, Less than 5.5 kW drilling mud Agitator adopts the blender cycloid speed reducer, and it is applied to the drug liquids mixing tank. This mud agitator has the advantage of compact structure so it occupies small area. More than 7.5 kW Mud Agitator uses the turbo and worm gear speed reducer, with the large torque transmission、 the revolution is steady、it works reliablely and has great merit. Common model of mud agitator is JBQ5.5kW 、JBQ7.5kW 、JBQ11kW and JBQ15kW.The drilling mud agitator is an important components for GN Solids Control drilling fluids processing system.
Mud Agitatoras an important soilds control equipment, always used to agitate the mud consecutively and reliably to keep both the mud uniformity and the suspension of solids. Thus the drilling cuttings silt and sand in the mud will not precipitate down to the mud tank bottom when passing the solids control system. Mud agitator is typically located vertically on the mud mixing tank and mud storage tank. It can get a much better performance if worked together with the mud gun. Due to the simplex turbine decelerator, this product is featured by compact construction, light weight, balanced transmission, low noise, high efficiency of transmission and strong agitating power. Therefore, it is a reliable product in the solids control system.
Dragon pump accessories are constructed to handle the harsh oilfield environment. Dragon stands ready to support our drilling and oilfield customers with the highest quality equipment in the industry. And, as always, Dragon backs every product it manufactures with the support you need.
That support includes 24/7 access to our skilled service teams and vast parts inventory. We are always here for you, because we know you do not want downtime. You want quality, dependability and the support of a long-standing oilfield equipment expert backing you up.
Our agitators feature the new dracomet coated corrosion resistant keyless coupling for easy installation and impeller adjustment. The units come complete with base plate, motor, gearbox, impeller, shaft & couplings.
A mud agitator is mainly used to agitate and mix the drilling mud to prevent solid particles from depositing in the tank. For proper mixing the mud agitator must be properly sized with respect to power requirement and impeller size.
Flow simulation (CFD) can be used to predict the rate of deposition in a tank. In many cases CFD is convenient for purposes of preliminary assessment, when the only opportunity to perform physical test is after the agitator is already installed in the field. Simulation can also be used efficiently to optimize with respect to engine power and impeller design.
The most accurate approach is to model the deposition in the tank as time passes. This is called a transient simulation. However, transient simulationis are very time consuming. A faster approach is to assume steady-state condition of the circulating fluid. For mud agitators this is usually a very good approximation to assume that the flow is not changing with time.
A normal measure of the degree of circulation is the turnover rate (TUR). This is a measure of the number of turns/circuits a reference volume of particles completes in the tank during a given time. The circuit is shown in the figure below.