ceramic mud pump liners pricelist

A wide variety of mud pump ceramic liners options are available to you, such as 1 year, not available and 3 years.You can also choose from new, mud pump ceramic liners,as well as from energy & mining, construction works , and machinery repair shops mud pump ceramic liners, and whether mud pump ceramic liners is 1.5 years, 6 months, or unavailable.

Titan Oil Tools offers high quality mud pump expendables and mud pump replacement parts for the wide variety of mud pumps, centrifugal pumps found on the world market today. These quality pump parts offer great performance and our pricing will save you money.

We are your oilfield supplier of choice for mud pump spares and mud pump parts: mud pump piston liners and pistons. All mud pump parts can be sourced for fast delivery; Come to us for mud pump liners, pistons, piston rods and parts, pony rods, threaded rings and caps,and more. Try us for duplex and triples pump spares and duplex and triplex mud pump parts, and also valve parts like valve seats. gland nut, and mud pump gaskets.

Mud pump liners may come in chrome, alumina ceramic and zirconia ceramic. Chrome liners and alumina ceramic liners are less costly, their cost of replacement over one year as the chart below shows, is much more than zirconia ceramic liners.

The table below shows a Mud Pump Liner Cost of Ownership which shows a reasonable cost comparison for a rig in continuous service for 36 months. This of course does not include the high cost of maintenance downtime and the cost of labor.

The prices below are based on cost/cylinder. Savings increase when you add up the number of pump cylinders on your rigs and extend the savings to understand the big difference it can make for your budget.

Compared with the metal liner, the ceramic liner is wear and corrosion resistant and has extended working life. The ceramic liner helps reduce drilling cost and labor intensity. Made of internationally advanced, new material toughened zirconium oxide, the liner provides fracture toughness of K10-15Mpa (10 times that of the traditional one), and bending strength of σ600-800Mpa. The ceramic liner has excellent wear and corrosion resisting properties, with the Weber number being m18 and the elastic modulus of E200Gpa.

The ceramic liner is the best choice for high pressure mud pumps. It is manufactured strictly in accordance with specific technical standards by use of advanced processing techniques. The ceramic liner comes in various specifications, which come in Φ150～180×310～440mm.

Thanks for visiting Rundong website. We are a China-based ceramic liner manufacturer, with over 40 years of production experience. We manufacture and market high cementing tool, fishing tool, and many other products. Rundong products are very popular with customers both in the domestic and overseas markets, due to superior quality and affordable prices. OEM service is also available, upon request. If you are interested in our products, please see our webpage for more information. The staff at Rundong looks forward to working with you in the near future.

Ideco is one of the parts of a mud pump that is complete with high quality parts. This is a name that is a leading manufacturer of high quality parts of the fluid end such as the following:Modules

The products of this brand are designed in the United States as well as manufactured according to the strict processes that ensure the perfect quality so that customers get nothing short of the best. The ingredients of Ideco consist of the following components:Liners

The Ideco pumps allow an addition in the quality trading of the replacements parts of the mud pumps and their parts that also take into account the following varieties such as:Centrifugal pumps

All of the above mentioned ingredients are found in the market and are available for better oil drilling and extraction. There are more than 1000000 varieties of inter changeable mud pump constituents and all the previously mentioned types like centrifugal pumps, parts of a rig and swivel components for the majority of the manufacturers and this includes Ideco. Their components include:Duplex pump spares

Parts of Ideco are provided with a full series of pistons for the triplex as well as duplex mud pumps. This is done for ensuring their popularity among the customers. All the manufacturers of the mud pumps and their parts make sure or try to make sure that their products and constituents are made under the certification of the American Petroleum Institute, the API. Some of them include:Bonded rubber pistons

The Bonded premium urethane piston is a single piece bonded constructed piston that does not have any joints which guarantees the prevention of leaking. The Ideco components like these eliminate the possibility of the abrasive fluids to accumulate between the liner and the piston. The expanded lip of the fluid is not damaged by faster strokes of the pump or high pressure actions. It is a fail proof piston that seals off to increased diameters as the liner keep wearing.

Parts of the mud pump like the pistons with replacement rubbers are currently running for drilling mud in the highest of pressures. It has a bonded construction as well as build without using leakage and joints. The longer size of the piston helps in guaranteeing the longevity of the equipment. The Ideco component helps the piston to function in higher pressure for ensuring a faster stroke. It is additionally resistant to the mud of the oil base as well as other additives that are put to use.

Pistons with replacement rubbers are actually the premium Ideco pistons or mud pump parts that have been serving the industry for a number of years with excellent and unparalleled performance records to suit extreme drilling conditions. This is a single piece bonded unit that has a number of benefits as it is impermeable to different kinds of chemicals as well as other kinds of oil.

With our leading technology also as our spirit of innovation,mutual cooperation, benefits and development, we are going to build a prosperous future jointly with your esteemed company for China Long Lifespan Ceramic Liner for Mud Pump, Because we stay with this line about 10 years. We got most effective suppliers aid on good quality and price. And we had weed out suppliers with poor high quality. Now lots of OEM factories cooperated with us too.

With our leading technology also as our spirit of innovation,mutual cooperation, benefits and development, we are going to build a prosperous future jointly with your esteemed company for China Mud Pump Cylinder Liner, High Quality Cylinder Liner for Mud Pump, With the growing of the company, now our items sold and served at more than 15 countries around the world,such as Europe,North America,Middle-east,South America,Southern Asia and so on. As we bear in our mind that innovation is essential to our growth, new product development is constantly.Besides, Our flexible and efficient operation strategies,High quality products and competitive prices are exactly what our customers are looking for. Also a considerable service brings us good credit reputation.

3. Excellent and reliable ceramic manufacturing process and mature metal casing forging process to ensure that the pressure bearing capacity can be increased to 50-60mpa;

5. The unique ceramic processing technology can achieve high precision and high finish of working face, and the service life of matching piston can be increased to more than 200 hours;

4. Products with hagh quality and stable performance was guaranteed by our standard operations and our unique ceramic-matal assembly technique of low stress.

With our leading technology also as our spirit of innovation,mutual cooperation, benefits and development, we are going to build a prosperous future jointly with your esteemed company for China Long Lifespan Ceramic Liner for Mud Pump, Because we stay with this line about 30 years. We got most effective suppliers aid on good quality and price. And we had weed out suppliers with poor quality.

China Mud Pump Cylinder Liner, High Quality SICER Cylinder Liner for Mud Pump, With the growing of the company, now our items sold and served at more than 15 countries around the world,such as Europe,North America,Middle-east,South America,Southern Asia and so on. As we bear in our mind that innovation is essential to our growth, new product development is constantly. Besides, Our flexible and efficient operation strategies,High quality products and competitive prices are exactly what our customers are looking for. Also a considerable service brings us good credit reputation.

We are appreciated for providing our clients with a commendable gamut of Mud Pump Liner. Fabricated by making use of supreme quality required basic material, these offered products conform with the defined parameters of the industry. Furthermore, we have made the offered products available in different sizes and specifications so as to meet divergent demands of the clients.read more...

We have in stock supply of mud pump liner ready to be deliverd, please order today for great offere thanking you Mff-Oilfield, Mud pump liner used in manyread more...

Being a customer-oriented organization, we are passionately engaged in providing a broad gamut of Pump Liner. Designed and engineered with the use of unmatched quality components that are sourced from the trusted vendors of the industry, the provided products are highly demanded by our clients for their low maintenance. Inread more...

Chrome-Iron Liners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Zirconia-Ceramic Liners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Mud-Pump Gear Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

The mud pump piston is a key part for providing mud circulation, but its sealing performance often fails under complex working conditions, which shorten its service life. Inspired by the ring segment structure of earthworms, the bionic striped structure on surfaces of the mud pump piston (BW-160) was designed and machined, and the sealing performances of the bionic striped piston and the standard piston were tested on a sealing performance testing bench. It was found the bionic striped structure efficiently enhanced the sealing performance of the mud pump piston, while the stripe depth and the angle between the stripes and lateral of the piston both significantly affected the sealing performance. The structure with a stripe depth of 2 mm and angle of 90° showed the best sealing performance, which was 90.79% higher than the standard piston. The sealing mechanism showed the striped structure increased the breadth and area of contact sealing between the piston and the cylinder liner. Meanwhile, the striped structure significantly intercepted the early leaked liquid and led to the refluxing rotation of the leaked liquid at the striped structure, reducing the leakage rate.

Mud pumps are key facilities to compress low-pressure mud into high-pressure mud and are widely used in industrial manufacture, geological exploration, and energy power owing to their generality [1–4]. Mud pumps are the most important power machinery of the hydraulic pond-digging set during reclamation [5] and are major facilities to transport dense mud during river dredging [6]. During oil drilling, mud pumps are the core of the drilling liquid circulation system and the drilling facilities, as they transport the drilling wash fluids (e.g., mud and water) downhole to wash the drills and discharge the drilling liquids [7–9]. The key part of a mud pump that ensures mud circulation is the piston [10, 11]. However, the sealing of the piston will fail very easily under complex and harsh working conditions, and consequently, the abrasive mud easily enters the kinematic pair of the cylinder liner, abrading the piston surfaces and reducing its service life and drilling efficiency. Thus, it is necessary to improve the contact sealing performance of the mud pump piston.

As reported, nonsmooth surface structures can improve the mechanical sealing performance, while structures with radial labyrinth-like or honeycomb-like surfaces can effectively enhance the performance of gap sealing [12–14]. The use of nonsmooth structures into the cylinder liner friction pair of the engine piston can effectively prolong the service life and improve work efficiency of the cylinder liner [15–17]. The application of nonsmooth grooved structures into the plunger can improve the performance of the sealing parts [18, 19]. The nonsmooth structures and sizes considerably affect the sealing performance [20]. Machining a groove-shaped multilevel structure on the magnetic pole would intercept the magnetic fluid step-by-step and slow down the passing velocity, thus generating the sealing effect [21–23]. Sealed structures with two levels or above have also been confirmed to protect the sealing parts from hard damage [24]. The sealing performance of the high-pressure centrifugal pump can be improved by adding groove structures onto the joint mouth circumference [25]. The convex, pitted, and grooved structures of dung beetles, lizards, and shells are responsible for the high wear-resistance, resistance reduction, and sealing performance [26–28]. Earthworms are endowed by wavy nonsmooth surface structures with high resistance reduction and wear-resistance ability [29]. The movement of earthworms in the living environment is very similar to the working mode of the mud pump piston. The groove-shaped bionic piston was designed, and the effects of groove breadth and groove spacing on the endurance and wear-resistance of the piston were investigated [30]. Thus, in this study, based on the nonsmooth surface of earthworms, we designed and processed a nonsmooth striped structure on the surface of the mud pump piston and tested the sealing performance and mechanism. This study offers a novel method for prolonging the service life of the mud pump piston from the perspective of piston sealing performance.

The BW-160 mud pump with long-range flow and pressure, small volume, low weight, and long-service life was used here. The dimensions and parameters of its piston are shown in Figure 1.

A mud pump piston sealing performance test bench was designed and built (Figure 3). This bench mainly consisted of a compaction part and a dynamic detection part. The compaction part was mainly functioned to exert pressure, which was recorded by a pressure gauge, to the piston sealed cavity. This part was designed based on a vertical compaction method: after the tested piston and the sealing liquid were installed, the compaction piston was pushed to the cavity by revolving the handle. Moreover, the dynamic detection part monitored the real-time sealing situation and was designed based on the pressure difference method for quantifying the sealing performance. This part was compacted in advance to the initial pressure P0 (0.1 MPa). After compaction, the driving motor was opened, and the tested piston was pushed to drive the testing mud to reciprocate slowly. After 1 hour of running, the pressure P on the gauge was read, and the pressure difference was calculated as , which was used to measure the sealing performance of the piston.

To more actually simulate the working conditions of the mud pump, we prepared a mud mixture of water, bentonite (in accordance with API Spec 13A: viscometer dial reading at 600 r/min ≥ 30, yield point/plastic viscosity radio ≤ 3, filtrate volume ≤ 15.0 ml, and residue of diameter greater than 75 μm (mass fraction) ≤ 4.0%), and quartz sand (diameter 0.3–0.5 mm) under complete stirring, and its density was 1.306 g/cm³ and contained 2.13% sand.

Figure 4 shows the effects of stripe depth and angle on the sealing performance of mud pump pistons. Clearly, the stripe depth should be never too shallow or deep, while a larger angle would increase the sealing performance more (Figure 4).

The standard piston and the bionic piston were numerically simulated using the academic version of ANSYS® Workbench V17.0. Hexahedral mesh generation method was used to divide the grid, and the size of grids was set as 2.5 mm. The piston grid division is shown in Figure 8, and the grid nodes and elements are shown in Table 3. The piston cup was made of rubber, which was a hyperelastic material. A two-parameter Mooney–Rivlin model was selected, with C10 = 2.5 MPa, C01 = 0.625 MPa, D1 = 0.3 MPa−1, and density = 1120 kg/m3 [32, 33]. The loads and contact conditions related to the piston of the mud pump were set. The surface pressure of the piston cup was set as 1.5 MPa, and the displacement of the piston along the axial direction was set as 30 mm. The two end faces of the cylinder liner were set as “fixed support,” and the piston and cylinder liner were under the frictional interfacial contact, with the friction coefficient of 0.2.

To better validate the sealing mechanism of the bionic striped pistons, a piston’s performance testing platform was independently built and the sealed contact of the pistons was observed. A transparent toughened glass cylinder liner was designed and machined. The inner diameter and the assembly dimensions of the cylinder liner were set according to the standard BW-160 mud pump cylinder liners. The sealing contact surfaces of the pistons were observed and recorded using a video recorder camera.

(1)The bionic striped structure significantly enhanced the sealing performance of the mud pump pistons. The stripe depth and the angle between the stripes and the piston were two important factors affecting the sealing performance of the BW-160 mud pump pistons. The sealing performance was enhanced the most when the stripe depth was 2 mm and the angle was 90°.(2)The bionic striped structure can effectively enhance the contact pressure at the piston lips, enlarge the mutual extrusion between the piston and the cylinder liner, reduce the damage to the piston and cylinder liner caused by the repeated movement of sands, and alleviate the abrasion of abrasive grains between the piston and the cylinder liner, thereby largely improving the sealing performance.(3)The bionic striped structure significantly intercepted the leaked liquid, reduced the leakage rate of pistons, and effectively stored the leaked liquid, thereby reducing leakage and improving the sealing performance.(4)The bionic striped structure led to deformation of the piston, enlarged the width and area of the sealed contact, the stored lubricating oils, and formed uniform oil films after repeated movement, which improved the lubrication conditions and the sealing performance.

The bionic striped structure can improve the sealing performance and prolong the service life of pistons. We would study the pump resistance in order to investigate whether the bionic striped structure could decrease the wear of the piston surface.