ceramic mud pump liners brands

Some of our largest competitors use a cheaper alumina-ceramic sleeve to make their liners. Although these liners last a little longer than standard chrome-iron liners, they only last about half as long as zirconia-ceramic liners. Our liners are made from zirconia-ceramic material in order to provide the longest life and best wear performance.

Lake Petro provides high quality Mud Pump Parts including Mud Pump Liners, Mud Pump Fluid End Module, piston, Valve and Seat etc. With more than 10 years of experience in the oil and gas industry, we are dedicated to help and support our loyal clients with the most cost-effective and quality Liners and Pistons. We also provide mud pump price and mud pump for sale.

We offer Liners with Ceramic (Zirconia and Aluminium oxide) and Steel (Metal and Bi-metal) materials for all common brands of the mud pump and triplex mud pump.

Bi-metal liners (double metal liners) are made of forged steel shell and wear-resistant sleeve of high chromium iron. In the production process, the size accuracy should be strictly controlled, which can ensure that they can be easily and stably installed. The inner sleeve with high finish and hardness is wear-resistant, corrosion-resistant and has a long service life. The bi-metal liners are suitable for a lot of bad working conditions. Its service life is more than 800 hours.

Ceramic Liners are made of a ceramic inner sleeve and a forged steel outer shell. The service life of ceramic liners is about 4000 to 10000 hours, the minimum time is at least 2000 hours, which is a lot more than bi-metal liners. Because of the phase transformation toughen technology, the ceramic liners have the features of wear-resistance, erosion-resistance, high-pressure-resistance, high hardness and strength. Zirconia type and Alumina type are common type of ceramic sleeve. Compared with Alumina type, Zirconia type liners have better toughness properties and a much longer service life. Piston wear and water consumption for lubrication can be reduced as well.

All Lake Petro liner products are interchangeable with O.E.M. products. Meanwhile, we provide customized Liners according to drawings. Our liners, also with our other mud pump spares, are supplied for use in Honghua, F-Series, Bomco, Emsco and National lines of triplex drilling pumps. Let Lake Petro be your one-stop shop for your whole fleet of pumps. Please refer to “Suitable Pump Models” Lable for more details.

Titan Oil Tools offers high quality mud pump expendables and mud pump replacement parts for the wide variety of mud pumps, centrifugal pumps found on the world market today. These quality pump parts offer great performance and our pricing will save you money.

We are your oilfield supplier of choice for mud pump spares and mud pump parts: mud pump piston liners and pistons. All mud pump parts can be sourced for fast delivery; Come to us for mud pump liners, pistons, piston rods and parts, pony rods, threaded rings and caps,and more. Try us for duplex and triples pump spares and duplex and triplex mud pump parts, and also valve parts like valve seats. gland nut, and mud pump gaskets.

Mud pump liners may come in chrome, alumina ceramic and zirconia ceramic. Chrome liners and alumina ceramic liners are less costly, their cost of replacement over one year as the chart below shows, is much more than zirconia ceramic liners.

The table below shows a Mud Pump Liner Cost of Ownership which shows a reasonable cost comparison for a rig in continuous service for 36 months. This of course does not include the high cost of maintenance downtime and the cost of labor.

The prices below are based on cost/cylinder. Savings increase when you add up the number of pump cylinders on your rigs and extend the savings to understand the big difference it can make for your budget.

Our Premium Series liners feature bi-metallic construction utilizing a steel outer shell with an industrial chrome insert. Along with proper maintenance, can provide up to 800+ hours of service.

the outer hull material is manufactured from alloy steel to increase yield strength and aid in fatigue resistance. the ceramic inner sleeves are corrosion resistant and have a smoother surface finish for reduced friction and heat.

A wide variety of mud pump ceramic liners options are available to you, such as 1 year, not available and 3 years.You can also choose from new, mud pump ceramic liners,as well as from energy & mining, construction works , and machinery repair shops mud pump ceramic liners, and whether mud pump ceramic liners is 1.5 years, 6 months, or unavailable.

1145 mud pump liner products are offered for sale by suppliers on Alibaba.comAbout 55% % of these are mud pump, 7%% are mining machine parts, and 3%% are other oil field equipments.

A wide variety of mud pump liner options are available to you, You can also choose from oil well, mud pump liner,as well as from carbon steel, chromium, and iron mud pump liner, and whether mud pump liner is moulding, bending, or cutting.

Zirconia Ceramic Liners are the ultimate in liner performance and durability. The offshore industry has made Zirconia liners the new industry standard.

Acumen International Zirconia liners are a proprietary based matrix that have significantly improved and superior mechanical characteristics. This translates to cost savings, better performance and significantly longer service hours than those of the commonly used alumina ceramic liners.

These three advantages equate to lower operating costs. The improved wear characteristics directly extend the service life of liner sleeve, while improved impact strength cuts down on the cost of replacing cracked liners. Additionally, a smoother and finer surface finish means less friction between the liner and piston, ultimately reducing temperature and improving piston life.

2.Any unusual conditions of the cooling system should be avoided. Such as: if spray pump packing leaks; if spray pipe is bent or blocked; if water stream of spray nozzle sprays to 12 o’clock direction of the top of ceramic liner inner surface; if water flow is adequate, etc. If there is any unusual conditions, examination and maintenance should be carried out without delay.

6.Mud should be released out from mud pump when drilling job finished in winter and the temperature is lower than 0 centigrade degrees. And before restart the pump, the ice from liner and piston surface need to be cleaned in case the ice will scratch the liner and piston working surface.

As a reminder: the outer diameter of piston core is 1.8 - 2.2mm smaller than that of the ceramic liner inner diameter. Meanwhile, the piston core end is designed to be in inverted arc angle to reduce the resistance of cooling water.

TR provides high quality Mud Pump replacement parts including Mud Pump Liners, Mud Pump Fluid End Module, piston, Valve & Seat etc. We are dedicated to assisting worldwide clients with most cost-effective and quality guaranteed mud pump liners, pistons and other mud pump replacement parts. Reducing the mud pump production cost is our priority so that significant saving can be achieved for our valuable clients and end users.

TR liners offer both ceramic mud pump liners and high-chrome mud pump liners (bimetal liner) with excellent resistance to abrasion, erosion and corrosion for most mud pumps in worldwide. Advanced anti-wear measures are adopted and highest-grade materials are selected in our mud pump liners production to increase their service life, which can reduce our clients’ investment cost of the project, and improve their production efficiency.Replacement Mud Pump Liners for Gardner Denver PZ 6/7/8/9/10/11

TR provides a wide series mud pump liners for all major brand mud pumps. We also offer custom design-built service per our clients’ drawings and specifications

TR also offers high quality replacement parts for all major brand mud pumps including valve module, piston/extension rods, pistons, valves and seats etc.

Falcon centrifugal monoblock pumpsets are powered by a totally enclosed fan cooled AC induction two pole motor. Motor stator is made of low watt loss silicon steel laminations assembled under pressure and rigidly locked in the

Dezhou Rundong manufactures and provides mono-metal liner, bi-metal liner and ceramic liner for mud pumps of different types. Features of each kind of liner are listed below.

Rundong’s mono-metal liner has its inner bore quenched with the carburized layer thickness as 1.5 to 1.8mm to achieve hardness of 58 to 60 HRC. The liner features high hardness, great corrosion resistance, no deformation and high surface finish. It can be applied on Gardner Denver duplex pumps such as FY-FXD7-1/2X10 series, FC-FXX5X8 series, FD-FXX5X10 series and FG-FXG5X6 series, etc.

Our ceramic liner is made of toughening zirconium oxide with fracture toughness (K) ranging from 10 to 15 Mpa, which is about 10 times of that of traditional ceramics. In addition, the liner’s flexural strength(σ) is ranging from 600 to 800 Mpa, the Weibull modulus is 18m and the elasticity modulus (E) is 200Gpa. The ceramic liner features excellent resistance to wear and corrosion. Its average service life is longer than 3,000 hours, which significantly reduces the cost of well drilling.

MOT provides high-quality, field-proven mud pump expendables and components to support your drilling operations. Whether for standard service or for high performance requirements, our products will interchange with all major pump manufacturers and models.