mud pump valves pistons and liners brands

Mud pump is the "heart" of oil drilling system while mud pump liner an important disposable quick-wearing part of the fluid end. Therefore, the quality of mud pump liner will directly affect the normal operation of the drilling rig and thus the drilling costs.

Bi-metal liner is one of the most widely used types of liner. Our product combines the virtue of high strength forged steel shell and the advantage of anti-abrasive corrosion-resistant high-chromium sleeve together. The shell, including lip sleeve, is forged with high-quality carbon steel. The inner sleeve made of high-chromium cast iron is processed by centrifugal casting, the hardness of which is up to HRC 62 after heat treatment, could withstand a mud pressure of 7000 psi.

Ceramic liner is applied to well drilling operations for deep reservoir and complicated geologic situations, and is also used for offshore oil and gas development. The hardness of the working surface of the inner sleeve can reach HRC89 or more while the bending strength can be up to 1000-1200Mpa. Our ceramic liner is able to withstand a maximum pump pressure of 70Mpa. It is anti-abrasive, corrosion-resistant, heat-resistant, pressure-resistance, and is of high strength and high rigidity.

Piston assembly is one of the main parts of the fluid end of the mud pump. The volume of the working chamber alters with the reciprocating of piston, and thus realize a liquid suction and discharge through the pump valve. We are able to provide superior replaceable rubber piston and bonded piston.

Piston assembly, as a vulnerable part, is mainly composed of piston hub, rubber etc. Forged with alloy steel according to strict processing control and heat treatment, the piston hub is of high strength and rigidity, and of long lifespan. In addition, there are several selections for piston rubber under different operating conditions, like Nitrile Rubber, Polyurethane (PU) and Hydrogenated Nitrile (HNBR) etc.

Piston assembly, as a vulnerable part, is mainly composed of piston hub, rubber etc. Forged with alloy steel according to strict processing control and heat treatment, the piston hub is of high strength and rigidity, and of long lifespan. In addition, there are several selections for piston rubber under different operating conditions, like Nitrile Rubber, Polyurethane (PU) and Hydrogenated Nitrile (HNBR) etc.

Valve and seat make up a valve assembly that is the major component of the fluid end of the mud pump. It is also one of the most consumed vulnerable part during drilling.

Valve assembly is made of high-quality forged alloy steel. It has an enhanced strength by a process of carbonization at the working surface. Through precise calculation and advanced NC machining, our product can realize a favorable match between the valve body and the seat. Moreover, material is selectable as per different working situations. Thus, the lifespan of the product can be prolonged.

Valve assembly is made of high-quality forged alloy steel. It has an enhanced strength by a process of carbonization at the working surface. Through precise calculation and advanced NC machining, our product can realize a favorable match between the valve body and the seat. Moreover, material is selectable as per different working situations. Thus, the lifespan of the product can be prolonged.

Tired of changing mud pump pistons? We have your solution. The TD will work in all types of drilling mud including oil based, synthetic and water based. It was specifically designed to work in applications where water based mud is used or in situations where WBM is used on the top side & OBM is used on the bottom end. This eliminates the need for changing the piston midway through the drilling program. The “TD” or “Total Depth” name reflects our commitment to make a single piston that will last from “spud” to “TD”. This piston has been engineered with a unique friction reducing material bonded into the urethane of the sealing lip. Because the TD is built to withstand friction in the liner, wear on your parts is minimized and savings is maximized. The Patriot™ TD is also designed to meet pressures of 7500 psi as well as temperatures up to 220 degrees.

Some of our largest competitors use a cheaper alumina-ceramic sleeve to make their liners. Although these liners last a little longer than standard chrome-iron liners, they only last about half as long as zirconia-ceramic liners. Our liners are made from zirconia-ceramic material in order to provide the longest life and best wear performance.

Lake Petro provides high quality Mud Pump Parts including Mud Pump Liners, Mud Pump Fluid End Module, piston, Valve and Seat etc. With more than 10 years of experience in the oil and gas industry, we are dedicated to help and support our loyal clients with the most cost-effective and quality Liners and Pistons. We also provide mud pump price and mud pump for sale.

We offer Liners with Ceramic (Zirconia and Aluminium oxide) and Steel (Metal and Bi-metal) materials for all common brands of the mud pump and triplex mud pump.

Bi-metal liners (double metal liners) are made of forged steel shell and wear-resistant sleeve of high chromium iron. In the production process, the size accuracy should be strictly controlled, which can ensure that they can be easily and stably installed. The inner sleeve with high finish and hardness is wear-resistant, corrosion-resistant and has a long service life. The bi-metal liners are suitable for a lot of bad working conditions. Its service life is more than 800 hours.

Ceramic Liners are made of a ceramic inner sleeve and a forged steel outer shell. The service life of ceramic liners is about 4000 to 10000 hours, the minimum time is at least 2000 hours, which is a lot more than bi-metal liners. Because of the phase transformation toughen technology, the ceramic liners have the features of wear-resistance, erosion-resistance, high-pressure-resistance, high hardness and strength. Zirconia type and Alumina type are common type of ceramic sleeve. Compared with Alumina type, Zirconia type liners have better toughness properties and a much longer service life. Piston wear and water consumption for lubrication can be reduced as well.

Seal Rings for Liner packing are also important. Liner Seal Rings is designed and made with hard corner which is an integral part of seal rings and soft nitrile element rubber center. We could provide reliable liner Seal Rings for our customers could order them at the same time.

All Lake Petro liner products are interchangeable with O.E.M. products. Meanwhile, we provide customized Liners according to drawings. Our liners, also with our other mud pump spares, are supplied for use in Honghua, F-Series, Bomco, Emsco and National lines of triplex drilling pumps. Let Lake Petro be your one-stop shop for your whole fleet of pumps. Please refer to “Suitable Pump Models” Lable for more details.

Titan Oil Tools offers high quality mud pump expendables and mud pump replacement parts for the wide variety of mud pumps, centrifugal pumps found on the world market today. These quality pump parts offer great performance and our pricing will save you money.

We are your oilfield supplier of choice for mud pump spares and mud pump parts: mud pump piston liners and pistons. All mud pump parts can be sourced for fast delivery; Come to us for mud pump liners, pistons, piston rods and parts, pony rods, threaded rings and caps,and more. Try us for duplex and triples pump spares and duplex and triplex mud pump parts, and also valve parts like valve seats. gland nut, and mud pump gaskets.

Mud pump liners may come in chrome, alumina ceramic and zirconia ceramic. Chrome liners and alumina ceramic liners are less costly, their cost of replacement over one year as the chart below shows, is much more than zirconia ceramic liners.

The table below shows a Mud Pump Liner Cost of Ownership which shows a reasonable cost comparison for a rig in continuous service for 36 months. This of course does not include the high cost of maintenance downtime and the cost of labor.

The prices below are based on cost/cylinder. Savings increase when you add up the number of pump cylinders on your rigs and extend the savings to understand the big difference it can make for your budget.

TR provides high quality Mud Pump replacement parts including Mud Pump Liners, Mud Pump Fluid End Module, piston, Valve & Seat etc. We are dedicated to assisting worldwide clients with most cost-effective and quality guaranteed mud pump liners, pistons and other mud pump replacement parts. Reducing the mud pump production cost is our priority so that significant saving can be achieved for our valuable clients and end users.

TR liners offer both ceramic mud pump liners and high-chrome mud pump liners (bimetal liner) with excellent resistance to abrasion, erosion and corrosion for most mud pumps in worldwide. Advanced anti-wear measures are adopted and highest-grade materials are selected in our mud pump liners production to increase their service life, which can reduce our clients’ investment cost of the project, and improve their production efficiency.Replacement Mud Pump Liners for Gardner Denver PZ 6/7/8/9/10/11

TR provides a wide series mud pump liners for all major brand mud pumps. We also offer custom design-built service per our clients’ drawings and specifications

TR also offers high quality replacement parts for all major brand mud pumps including valve module, piston/extension rods, pistons, valves and seats etc.

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FET manufactures a full range of valves and seats for every drilling and well-servicing application as part of our full line of Osprey® mud pump system solutions. All of our valves and seats can be used in water, water base, oil base and synthetic base mud applications. FET offers additional valves and seats not listed below, including drilling valves, frac valves and well service valves. FET’s QC standards for the dimensional and material specs are extremely rigid in comparison to other manufacturers. Contact your FET representative to learn more.

Drilling consumables such as mud pump systems and their components can drastically increase your uptime while reducing costs and health/safety/environmental (HSE) risks. To support your drilling needs, Forum’s patented P-Quip® mud pump system offers a single-source solution that integrates high-quality fluid end components for maximum longevity and performance.

With more than 20 years of successful operation in severe environments, P-Quip offers a proven track record for the lowest cost of ownership in the industry. As part of our commitment to quality, our mud pump parts use patented Banded Bore™ technology that significantly reduces stress concentrations and leads to longer module life.

One of Forum’s most committed core values is that “no one gets hurt,” and the P-Quip system is designed to support that principle. Streamlined and easy to use, it reduces or eliminates the need for manual force during maintenance, shrinking the time needed to replace high-use components and minimizing safety risks.

Explore a wide variety of mud pump valves on Alibaba.com and enjoy exquisite deals. The machines help maintain drilling mud circulation throughout the project. There are many models and brands available, each with outstanding value. These mud pump valves are efficient, durable, and completely waterproof. They are designed to lift water and mud with efficiency without using much energy or taking a lot of space.

The primary advantage of these mud pump valves is that they can raise water from greater depths. With the fast-changing technology, purchase machines that come with the best technology for optimum results. They should be well adapted to the overall configuration of the installation to perform various operations. Hence, quality products are needed for more efficiency and enjoyment of the machines" full life expectancy.

Alibaba.com offers a wide selection of products with innovative features. The products are designed for a wide range of flow rates that differ by brand. They provide cost-effective options catering to different consumer needs. When choosing the right mud pump valves for the drilling project, consider factors such as size, shape, and machine cost. More powerful tools are needed when dealing with large projects such as agriculture or irrigation.

Alibaba.com provides a wide range of mud pump valves to suit different tastes and budgets. The site has a large assortment of products from major suppliers on the market. The products are made of durable materials to avoid corrosion and premature wear during operations. The range of products and brands on the site assures quality and good value for money.

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Revata Engineering offers very high quality and precision machined sleeved bi-metallic liners finished to relevant API dimensions. They are available for various pumps, manufactured by Oil Well, National, Gardner Denver, Omega, Ellis Williums, Bournedrill and others.

They are available in different sizes ranging from 5” to 7.1/2” diameter. Accurate mirror finish at inside diameter of the liner ensures very high lives for the Pistons.

Piston Assemblies are available both in single and double acting type. They are available for different models of pumps manufactured by Oil Well, National, Gardner Denver, Omega, Ellis Williums, Bournedrill and others. Piston rubber of piston assemblies are manufactured by using very high strength polymer with very tough fabric backing. Special care is taken for accurate dimensions of Piston body to ensure very long life. Revata Engineering"s piston assemblies give very long life even under extreme working conditions.

Valve Assemblies consisting of Valve Seat, Valve Body, Valve Spring & Valve Insert are available for different models of pumps manufactured by Oil Well, National, Gardner Denver, Omega, Ellis Williums, Bournedrill and others. Special care is taken for the dimensional matching of valve seat and valve body working angles for ensuring very high life even under extreme working conditions. Valve Inserts are made out of high quality polyurethane material.

Revata Engineering manufactures Valve Cover Gaskets & Packing out of special grade of rubber compounds for the specific applications. The rubber compound has been developed by our Research & Development team after intensive research and customer inputs. Packings, require skill-full manufacturing technique have also been developed after intensive application research and now they are rated as one of the best in the market.

Other items like Piston rod, Lantern Ring, Liner Wear Plate, Liner Gasket, Wiper Rod, Oil Seals, Valve Guide, Bushing, Liner Wear Plate Gaskets, are also available for different models of pumps of Oil Well, National, Gardner Denver, Omega, Ellis, Williums, Bournedrill and others.

Valve Seat, Valve Body and Valve Nut are manufactured by using forged carbon steel / stainless steel as per the requirement of the users, suitably hardened grounded finished and hard-coated, wherever required. Special care is taken for dimensional matching between Valve Seat and Valve Body working angles to ensure long-life under severest of working conditions. Inserts are available in polyurethane and other polymers to suit customers’ requirement.

Rig Parts Oilfield Supply Co., Ltd ( RPS ) is committed to providing the world with the best drilling equipments and services at the best prices, especially mud pump and parts, plunger pump parts, handling tools and solid control equipments.

A mud pump (sometimes referred to as a mud drilling pump or drilling mud pump), is a reciprocating piston/plunger pump designed to circulate drilling fluid under high pressure (up to 7,500 psi or 52,000 kPa) down the drill string and back up the annulus. A mud pump is an important part of the equipment used for oil well drilling and manufactured according to API specification 7K.

The advantages of the drilling mud pump include the ability to move high-solids-content fluids laden with abrasives, the ability to pump large particles, ease of operation and maintenance, reliability, and the ability to operate over a wide range of pressures and flow rates by changing the diameter of pump liners and pistons.

The fluid end includes cylinders (module), valve assembly, cylinder liners, piston assembly, suction manifold, discharge manifold, piston rod, pulsation dampener assembly, etc.

As an important equipment for oilfield drilling operation, a drilling mud pump delivers circulating high-pressure drilling fluid or drilling mud to the bottom of the oil well, flushes the bottom of the well, breaks the rock, cools, lubricates and clean the drill bit, and carries the cuttings back to the ground.

The drilling mud is also used to suspend and carry out drill cuttings from the drill bits as it is brought in and out of the hole. This ensures that the drill bit does not clog and overheat, and makes the entire drilling operation smooth and safe.

Rotational power is supplied to the mud pump through an external power source like a diesel engine or electric motor. The power end of the mud pump converts the rotational energy through a crankshaft to a reciprocating motion of pistons.

The pistons move back and forth in mud pump liners, exerting a force on the cylinder chamber. During the retraction of the piston, valves open to allow the fluid to be drawn into the cylinder. Once the piston has fully retracted, it is pushed back into the cylinder.

At this time the intake valves are closed and the exhaust valves open, allowing the piston to force the fluid out of the cylinder under pressure. Once the piston reaches its maximum depth into the cylinder, the exhaust valves close and the process repeats.