directional drill mud pump pricelist

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A drilling mud pump price comes in different makes and sizes, and you buy the tool depending on the application. The pump used by a filling station is not the one you use to fill up your tanks. There are high flow rate low pressure systems used to transfer fluids axially. On the other hand, you can go with radial ones dealing with a low flow rate and high-pressure fluid. The mixed flow pump variety combines radial and axial transfer mechanisms and works with medium flow and pressure fluids. Depending on what it will be pumping, you can then choose the drilling mud pump price of choice from the collection at Alibaba.com.

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Horizontal Directional Drilling (HDD) is a trenchless method for installing pipes and cables underground. The process involves boring a tunnel beneath the surface where trenching is not practical.

Boring underground requires drilling fluid that combines water and bentonite clay to help remove cuttings, stabilize the bore, cool the cutting tools, and lubricate pipe string. As the process comes to life, the drilling pump rotates the drill bit which then removes the material. As the drill bit is rotating, the pressure and fluid produced by the drill pump helps stabilize the tunnel. The mud extracted from this process is then filtered and reused for drilling fluid.

HDD is a process usually deployed when installing pipes and cables underneath roads, rivers and other types of infrastructure. Therefore, most jobs come with a challenging set of parameters that demand high rates of accuracy, efficiency, and effectiveness. Equipment manufacturers and end-users can trust our +160 years of experience manufacturing pumps for both petroleum and industrial industries.

Our HDD industry pumps offer higher flow rates at slower speeds, ranging from 200 to more than 1000 gpm at pressures exceeding 2000 PSI. Through this more efficient operation, we can help extend the life of our pumps and consumable parts, even in the most demanding HDD projects.

Our lineup of dedicated high pressure HDD pumps come in a lightweight design that eases the burden of transportation and setup while also maximizing their power potential. With max rod loads ratings up to 53,000 and horsepower up to 800 BHP, our HDD high flow pumps can handle tough jobs with ease.

Partnering with GD Energy Products for your HDD equipment also means having an expert team to support you throughout the lifecycle of your pump. We have field service technicians who can come to you with solutions, as well as 24-hour customer service and our Parts on Demand program that ensures you never run out of pump parts when you need them.

It’s all-in service of ensuring that every HDD pump you get from GD Energy Products meets our performance standards and exceeds yours. With easy access to aftermarket parts and consumables, HDD companies can trust they have a truly reliable pump at a lower total cost of ownership (TCO).

The 2,200-hp mud pump for offshore applications is a single-acting reciprocating triplex mud pump designed for high fluid flow rates, even at low operating speeds, and with a long stroke design. These features reduce the number of load reversals in critical components and increase the life of fluid end parts.

The pump’s critical components are strategically placed to make maintenance and inspection far easier and safer. The two-piece, quick-release piston rod lets you remove the piston without disturbing the liner, minimizing downtime when you’re replacing fluid parts.

Mud pumps are a vital part of pipeline drilling projects. But with mud pumps, you have a decision to make: Should you use an onboard or a stand-alone mud pump? Both can get the job done well, but what’s the best option for your operation? To answer those questions, we have to look at three different factors: productivity, transportation and space.

First, you have to consider your productivity goals. To maximise the capacity and productivity of your pipeline directional drills, you need a consistent flow of drilling fluid that a mud pump can provide. However, there is a difference in size between onboard mud pumps and stand-alone ones.

For example, on the Vermeer D220x300 S3 Navigator® horizontal directional drill the maximum drilling fluid flow is 345 gal./min (1306 l/min). An onboard mud pump most likely won’t be able to reach that maximum flow but a stand-alone pump could. At 100% efficiency, the Vermeer SA400 Tier 4i (Stage IIIB) high-pressure mud pump has a maximum flow of 550 gal./min (2082 l/min), which would allow you to maximise the fluid flow on your drill.

If you lower your fluid flow, you are slowing your downhole speed and your thrust/pullback speed. You can get by with a smaller onboard mud pump, but you will have to take things slower and be patient as you drill.

“The higher the flow, the higher the productivity,” said Tod Michael, a Vermeer product manager for trenchless products. “If you are drilling a smaller diameter bore, a small onboard pump could handle the job. But if you need to increase your fluid, have a higher gal/min flow downhole or are drilling a 24 in. (60.9 cm) diameter or larger, a stand-alone mud pump is a good option.”

A stand-alone mud pump means there is more equipment to haul to the jobsite. Often, this requires an additional truck to transport it, since you also have to haul your drill, reclaimer and drilling fluid too. Another truck means extra costs and is something to be aware of beforehand.

One last thing to consider before you make a decision between onboard or stand-alone mud pumps is the space on the jobsite. Think about the typical amount of room you have for equipment. Will you have space for a stand-alone mud pump each time?

“Your jobsite space may vary from site to site, but ensuring that you will have room for a mud pump is an important factor to remember as you plan the project,” said Michael. “Usually, if contractors have the space, they will opt to have a stand-alone mud pump onsite.”

The MR90 was designed with cost-efficiency in mind. It makes for a comparably quicker setup time, features remote controlled hydraulic functions and comes with an automatic pump shutoff that prevents overflow.

The self-contained mud recycler can mix and recycle drilling mud and handle spoils. Its two-screen system and six 2.5-inch hydrocyclones provide clean mud for reuse. The screens are designed to be easy to change and service, and they can be hydraulically adjusted to separate spoils.

For fast setup, the MR90 uses hydraulic leveling for the screens and hydraulic jack on the tongue of the trailer. It also features a compact cleaning package capable of meeting the demands of directional drilling jobsites.

Optional remote control of pumps makes the job easier for small crews and an automatic pit pump control utilizes a float sensor, turning the pump off when the mud recycler is not manned.

Ditch Witch brand directional drills, trenchers and other products are manufactured by The Charles Machine Works at a facility in Perry, Okla. The family-owned company, founded in 1949, focuses on three principles: honesty, hard work and giving customers the best product in the world.  For more information about the Ditch Witch MR90, visit www.ditchwitch.com.

The Ditch Witch MR90 is a self-contained unit that can mix and recycle drilling fluid—or “mud”—as well as handle spoils. By reclaiming, recycling and reusing drilling mud, drill operators can save on disposal and transport costs. The MR90 saves operators even more time and money because it’s the only mud recycler on the market that can be transported full of fluid—one of many cost-efficient features that no competing models offer.

The 25-hp (18.7-kW) MR90 is equipped with a hydraulic pit pump that provides more than enough mud for recycling. Pump hydraulics can be controlled by an optional remote control, an exclusive Ditch Witch feature, which can simplify operation for smaller directional drill crews. Another exclusive MR90 feature is an automatic pit pump control that is designed to prevent overflow.

The MR90 is the most compact cleaning package on the market that can meet the demands of standard-size directional drills. The unit plus its optional, 14,000-GVWR trailer may be pulled by some ¾-ton trucks. The trailer features integral tool storage that holds all operational components.

The MR90 is equipped with a 110-gallon (416-L) clean tank and a 340-gallon (1287-L) first-pass mud tank. Each tank has a 3-inch (7.6-cm) connection at the drain for vacuuming out mud, to minimize jobsite cleanup. The MR90 also includes a 300-gallon (1136-L) fresh water tank to provide extra drilling fluid capacity and support for equipment cleanup, along with a high-pressure wash pump.

The MR90 offers the fastest setup on the market and can be operated from a single point, eliminating the need to move the unit. And the efficiency of the MR90’s mud-filtering system is second to none. It’s a two-screen system with six 2.5-inch (6.35-cm) hydrocyclones that cleans mud for reuse. The screens are designed to be easier to change and service than those of competing systems, and they can be hydraulically adjusted to separate spoils, which enhances efficiency and productivity.

All Terrain technology enables enhanced rock drilling at a low fluid level, decreasing overall jobsite waste, minimizing cleanup and reducing environmental impact. The inner pipe works as a mechanical motor, driving the bit during the bore, and the outer pipe thrusts the bit forward while steering the drill shaft. During backreaming, the outer pipe transmits full machine torque downhole.

Equipped with a 70-gpm, 1,000-psi (or optional 110-gpm, 800-psi) mud pump, the AT40 All Terrain has increased fluid course from the mud pump to the swivel, for more downhole flow capabilities. The machine also includes a reversible pipe box for added jobsite versatility.

The AT40 All Terrain is equipped with the choice of a fully enclosed cab, with all tinted, glass side paneling, or an open operator’s station. Industry-leading telescoping cab places the operator at a precise angle, providing an enhanced view of drilling operations, including ground entrance, wrenches, shuttle-retract location, and rear connection.

With no grease zerks and easy access to all service points in one spot, maintenance is simplified, and total cost of ownership reduced. The AT40 All Terrain minimizes pipe-entry distance for increased support for the drill pipe as it enters the ground—this reduces wear on guide blocks and decreases the overall footprint on a job.

The drilling industry has roots dating back to the Han Dynasty in China. Improvements in rig power and equipment design have allowed for many advances in the way crude oil and natural gas are extracted from the ground. Diesel/electric oil drilling rigs can now drill wells more than 4 miles in depth. Drilling fluid, also called drilling mud, is used to help transfer the dirt or drill cuttings from the action of the drilling bit back to the surface for disposal. Drill cuttings can vary in shape and size depending on the formation or design of the drill bit used in the process.

Watch the video below to see how the EDDY Pump outperforms traditional pumps when it comes to high solids and high viscosity materials commonly found on oil rigs.

Solids control equipment including shakers, hydro-cyclones, and centrifuges are utilized to clean the drill cuttings from the drilling fluid, which then allows it to be reused and recirculated. The circuit includes the mixing of the drilling fluid in the rig tanks.

The drilling fluid is prepared to control fluid loss to the formation by the addition of chemicals or mineral agents. Commercial barite or other weighting agents are added to control the hydrostatic pressure exuded on the bottom of the well which controls formation pressures preventing fluid or gas intrusion into the wellbore.

The fluid is charged into high-pressure mud pumps which pump the drilling mud down the drill string and out through the bit nozzles cleaning the hole and lubricating the drill bit so the bit can cut efficiently through the formation. The bit is cooled by the fluid and moves up the space between the pipe and the hole which is called the annulus. The fluid imparts a thin, tough layer on the inside of the hole to protect against fluid loss which can cause differential sticking.

The fluid rises through the blowout preventers and down the flowline to the shale shakers. Shale shakers are equipped with fine screens that separate drill cutting particles as fine as 50-74 microns. Table salt is around 100 microns, so these are fine cuttings that are deposited into the half-round or cuttings catch tank. The drilling fluid is further cleaned with the hydro-cyclones and centrifuges and is pumped back to the mixing area of the mud tanks where the process repeats.

The drill cuttings contain a layer of drilling fluid on the surface of the cuttings. As the size of the drill cuttings gets smaller the surface area expands exponentially which can cause rheological property problems with the fluid. The fluid will dehydrate and may become too thick or viscous to pump so solids control and dilution are important to the entire drilling process.

One of the most expensive and troubling issues with drilling operations is the handling, processing, and circulation of drilling mud along with disposing of the unwanted drill cuttings. The drilling cuttings deposited in the half round tank and are typically removed with an excavator that must move the contents of the waste bin or roll-off box. The excavators are usually rented for this duty and the equipment charges can range from $200-300/day. Add in the cost for the day and night manpower and the real cost for a single excavator can be as much as $1800/day.

Using the excavator method explained above, the unloading of 50 barrels of drill cuttings from the half round can take as long as two hours. This task is mostly performed by the solids control technicians. The prime duty for the solids control technicians is to maintain the solids control equipment in good working order. This involves maintenance for the equipment, screen monitoring and changing, centrifuge adjustments, and retort testing to prepare a daily operational summary of the solids control program.

Offshore drilling rigs follow a similar process in which the mud is loaded into empty drums and held on the oil platform. When a certain number of filled drums is met, the drums are then loaded onto barges or vessels which take the drilling mud to the shore to unload and dispose of.

Oil field drilling operations produce a tremendous volume of drill cuttings that need both removal and management. In most cases, the site managers also need to separate the cuttings from the drilling fluids so they can reuse the fluids. Storing the cuttings provides a free source of stable fill material for finished wells, while other companies choose to send them off to specialty landfills. Regardless of the final destination or use for the cuttings, drilling and dredging operations must have the right high solids slurry pumps to move them for transport, storage, or on-site processing. Exploring the differences in the various drilling fluids, cutting complications, and processing options will reveal why the EDDY Pump is the best fit for the job.

The Eddy Pump is designed to move slurry with solid content as high as 70-80 % depending on the material. This is an ideal application for pumping drill cuttings. Drill cuttings from the primary shakers are typically 50% solids and 50% liquids. The Eddy Pump moves these fluids efficiently and because of the large volute chamber and the design of the geometric rotor, there is very little wear on the pump, ensuring long life and greatly reduced maintenance cost for the lifetime of the pump.

plumbed to sweep the bottom of the collection tank and the pump is recessed into a sump allowing for a relatively clean tank when the solids are removed. The Eddy Pump is sized to load a roll-off box in 10-12 minutes. The benefit is cuttings handling is quicker, easier, safer, and allows for pre-planning loading where the labor of the solids control technician is not monopolized by loading cuttings. Here, in the below image, we’re loading 4 waste roll-off bins which will allow the safe removal of cuttings without fear of the half-round catch tank running over.

Mud cleaning systems such as mud shaker pumps and bentonite slurry pumps move the material over screens and through dryers and centrifuges to retrieve even the finest bits of stone and silt. However, the pump operators must still get the raw slurry to the drill cuttings treatment area with a power main pump. Slurry pumps designed around the power of an Eddy current offer the best performance for transferring cuttings throughout a treatment system.

Options vary depending on whether the company plans to handle drill cuttings treatment on-site or transport the materials to a remote landfill or processing facility. If the plan is to deposit the cuttings in a landfill or a long-term storage container, it’s best to invest in a pump capable of depositing the material directly into transport vehicles. Most dredging operations rely on multiple expensive vacuum trucks, secondary pumps, and extra pieces of equipment.

Using an EDDY Pump will allow a project to eliminate the need for excavators/operators to load drill cuttings, substantially lowering both labor and heavy equipment costs. The EDDY Pump also allows a company to eliminate vacuum trucks once used for cleaning the mud system for displacing fluids. Since the pump transfers muds of all types at constant pressure and velocity throughout a system of practically any size, there’s little need for extra equipment for manual transfer or clean up on the dredge site.

The EDDY Pump can fill up a truck in only 10 minutes (compared to an hour) by using a mechanical means such as an excavator. For this reason, most companies can afford one piece of equipment that can replace half a dozen other units.

This application for the Eddy Pump has the potential to revolutionize the drilling industry. Moving the excavator out of the “back yard” (the area behind the rig from the living quarters) will make cuttings handling a breeze. Trucking can be easier scheduled during daylight hours saving on overtime and incidences of fatigued driving. Rig-site forklifts can move the roll-off boxes out of the staging area and into the pump loading area. The operator can save money on excavators rental, damages, and keep the technician operating the solids control equipment.

The EDDY Pump is ideal for drilling mud pump applications and can be connected directly onto the drilling rigs to pump the drilling mud at distances over a mile for disposal. This eliminates the need for costly vacuum trucks and also the manpower needed to mechanically move the drilling mud. The reasons why the EDDY Pump is capable of moving the drilling mud is due to the hydrodynamic principle that the pump creates, which is similar to the EDDY current of a tornado. This tornado motion allows for the higher viscosity and specific gravity pumping ability. This along with the large tolerance between the volute and the rotor allows for large objects like rock cuttings to pass through the pump without obstruction. The large tolerance of the EDDY Pump also enables the pump to last many times longer than centrifugal pumps without the need for extended downtime or replacement parts. The EDDY Pump is the lowest total life cycle pump on the market.

New Wyo-Ben® website is now live. More to come as 70th year celebrations continue throughout 2021 #Wyo-Ben #drillingfluid #bentonite #InTheBiz70Years #mudexperts

BILLINGS, Montana – Wyo-Ben® Inc.’s new website is live. The site’s homepage, which features aerial video footage of Wyo-Ben facilities and the surreally unique landscape formed by bentonite outcroppings called “pie pans,” gives users access to Wyo-Ben products, its Wyo-Ben Pet page, and online driller resources. Family owned and operated since 1951 and today a leading provider of drilling fluids to the horizontal directional drilling (HDD) market, Wyo-Ben celebrates its 70th anniversary this year delivering innovative, eco-friendly solutions ranging from cat litter to drilling fluids, slurries, fluid absorption materials and seals and caps used in the drilling and civil engineering industries, as well as products for wine clarification, for pelletizing taconite ore, and in the cleaning fluid used by the US Treasury to make bank notes.

BILLINGS, Montana – A new Wyo-Ben® Inc. website is now live. The bentonite production leader’s homepage now features stunning aerial footage of a Wyo-Ben production facility and bentonite “pie pan” outcroppings that create a surreal landscape at one of its Big Horn Basin resources. The homepage provides access to Wyo-Ben product line information, the Wyo-Ben Pet page, dealers and locations, and valuable driller resources including hole volume, annular velocity, HDD backreaming/pump volume, and mud recycling calculators.

Family owned and operated since 1951, Wyo-Ben is one of only five top bentonite producers. The clay’s unique properties allow Wyo-Ben to provide innovative, eco-friendly solutions ranging from drilling fluids, slurries, fluid absorption materials and seals and caps used in the drilling and civil engineering industries, to products for wine clarification, for pelletizing taconite ore, and for making the cleaning fluid used by the U.S. Treasury to make bank notes. Wyo-Ben is also a leading provider of drilling fluids to the horizontal directional drilling (HDD) market.

Rockwood founded the company now known as Wyo-Ben in Greybull, Wyoming, in 1951. Operations were based in a mill he had acquired decades earlier. Bentonite derives its name from the Fort Benton Shale Group in which it was first identified in 1890 near the Rock River in Wyoming. It is an aluminum silicate clay, whose unique properties were said to transform water into “miracle mud.”

Bentonite had seen small scale use in a wide variety of applications prior to that time, including dubious elixirs, women’s cosmetics, and spa applications such as facials and mud baths, the clay’s greatest commercial utility at that time may have been in manufacturing, where it improved the quality of casting molds.

Oil and water drillers, who at first used the clay as a grout to seal or cap a well, soon discovered the many benefits of adding bentonite to drilling fluid. As an additive, bentonite improved the drilling fluid’s ability to efficiently suspend and evacuate cuttings from the bore, stabilize bore hole walls, improving circulation and return, and lubricate a drill string’s components and cutting tools. Demand for the fledging company’s products for the drilling industry rose from 15,000 tons its first year to 50,000 tons by 1956.

The company remains a top provider of drilling fluid solutions, which includes significant sales within the HDD industry. John Wornom, Wyo-Ben vice president of sales and marketing, said: “The trenchless market is very important to Wyo-Ben.”

Brown described today’s Wyo-Ben as a diversified materials supplier rather than as just a drilling fluid company. “Wyo-Ben continues to grow in the traditional bentonite markets to the extent that those markets are growing, but there are also new markets.”

Wyo-Ben, Inc. is a privately held, family-owned business. In business since 1951, the company is a leading producer of Wyoming Bentonite Clay-based products. Wyo-Ben materials are used globally in applications such as oil, gas, and water-well drilling; environmental construction and remediation; hazardous waste treatment; cat litter; cosmetics; pharmaceuticals; and many other industrial- and consumer-related products. Headquartered in Billings, Montana, Wyo-Ben mines from its reserves in the Big Horn Basin region of Wyoming and processes a multitude of products from its three plant facilities which serve a global marketplace.

MTI is a full-service company providing equipment, parts, and service to the oilfield, HDD (Horizontal Directional Drilling), geothermal, mining and water well drilling industries.

We manufacture a complete line of solids control equipment including; mud reclaimers & mud recyclers, shale shakers, de-silters, de-sanders, and pump packages, all for sale or for rent, allowing us to achieve a higher standard of excellence.

A large inventory of parts and accessories , and knowledgeable staff makes Mud Technology the smart choice for operators needing fast-turnaround times and competitive pricing.

Our staff is available to assist you with complete line of parts, including pump parts, shaker screens and drilling mud all available at competitive prices. As we are just a phone call away, we are available to answer questions and assist you with troubleshooting while you are in the field.