schlumberger mud pump manufacturer

The 2,200-hp mud pump for offshore applications is a single-acting reciprocating triplex mud pump designed for high fluid flow rates, even at low operating speeds, and with a long stroke design. These features reduce the number of load reversals in critical components and increase the life of fluid end parts.

The pump’s critical components are strategically placed to make maintenance and inspection far easier and safer. The two-piece, quick-release piston rod lets you remove the piston without disturbing the liner, minimizing downtime when you’re replacing fluid parts.

A comprehensive range of mud pumping, mixing, and processing equipment is designed to streamline many essential but time-consuming operational and maintenance procedures, improve operator safety and productivity, and reduce costly system downtime.

Cameron provides a range of integrated pump packages, including top- or rear-mount AC- or DC-electric drives, controls, manifolds, piping, and accessories for onshore and offshore applications.

Cameron mud pumps provide superior performance for your onshore or offshore applications. Built on more than 40 years of experience and the successful WH-Series mud pump design, these improved pumps are constructed with premium components to ensure low total cost of ownership and increased reliability.

M-I SWACO became a Schlumberger company in 2010. Innovative drilling fluid engineers are at the company"s core, helping oil and gas operators increase efficiency and lower costs. We do this by developing drilling fluid systems and additives that accommodate a wide range of drilling environments and demanding applications—including HPHT, deep water and ultradeep water, shale gas, heavy oil, depleted wells, and more.

From simplifying installation to meeting temperature and viscosity demands, Schlumberger has the right ESP for conventional, unconventional, high-temperature, intervention-constrained, and offshore requirements. Maximize production, increase run life, and ultimately reduce system life cycle costs with a selection of fit-for-purpose ESP systems.

Access to Schlumberger engineering expertise further optimizes ESP well performance. Conveniently located assembly, repair, and test (ART) centers provide quick delivery and assistance in all major basins. Artificial Lift Surveillance Centers (ALSCs) monitor alarms 24/7/365 for rapid diagnostics, recommendations, and troubleshooting.

Mud pumps are the pumps deployed in the oil and gas industry, mainly to circulate drilling fluids and other kinds of fluids in and out of the drilled wells for exploration. The mud pumps transfer the fluids at a very high pressure inside the well using the piston arrangement. The number of pistons decides the displacement and efficiency of working of the mud pumps, originally only dual piston pumps and three-piston pumps were used, but the technological advancements have seen pumps with five and six pistons to come up. Currently the triplex pumps which have three pistons are used, but the duplex pumps having two pumps are still deployed in the developing countries.

Based on its types, global mud pump market can be segmented into duplex, triplex, and others. The triplex mud pumps will dominate the mud pump marking in the given forecast period owing to its advantages and ongoing replacement of duplex pumps with triplex pumps. Based on operation, the global mud pumps market can be segmented into electric and fuel engine.

The electric mud pumps will dominate the market during the given forecast period due to the advantage of eliminating the harmful carbon emission which is done in the case of fuel engine pumps. Based on its application, the global mud pumps market can be segmented into oil & gas, mining, construction, and others.

The major market driver for the global mud pumps market is the increasing exploration activities taking place in various regions of the world to satisfy the increased energy demand. The number of drilled wells has increased in recent years, which has certainly impacted the growth of the mud pumps market in both oil & gas and mining sectors.

Key market restraint for the global mud pumps market is the drift towards the cleaner sources of energy to reduce the carbon emissions, which will certainly decrease the demand for oil & gas and therefore will have a negative impact on the growth of the global mud pumps market.

Some of the notable companies in the global mud pump market are Mud King Products, Inc. Gardner Denver Pumps, Weatherford, Schlumberger, National Oilwell Varco, China National Petroleum Corporation, Flowserve Corporation, MHWirth, American Block, Herrenknecht Vertical Gmbh, Bentec GmbH Drilling & Oilfield Systems, Drillmec Inc, Sun Machinery Company, Shale Pumps, and Dhiraj Rigs.

The global mud pump market has been segmented into North America, Europe, Asia Pacific, Latin America, and Middle East & Africa. Owing to the well-established production sector and stable exploration industry North America holds the largest market for the mud pumps. The onshore exploration activities of oil & gas have increased at a good rate in the North America region, which has certainly boosted the growth of the mud pumps market in the region.

The demand from Europe and Asia Pacific has also increased due to exploration activities in both the regions owing to the increased energy demand. The energy demand specifically in the Asia Pacific has increased due to the increased population and urbanization. The Middle East and Africa also hold significant opportunities for the mud pumps market with increased exploration activities in the given forecast period.

In August 2018, Henderson which is a leading company in sales and service of drilling rigs, and capital drilling equipment in Texas signed a contract with Energy Drilling Company for the purchase and upgrade of oil field equipment’s which included three 1600hp × 7500psi mud pumps. This will be the first refurbishment completed at Henderson’s new service center and rig yard.

In January 2018, Koltek Energy Services launched the 99-acre facility for the testing of the oil field equipment in Oklahoma. This will allow the oil field equipment manufacturers to test their equipment at any given time. The company has deployed the MZ-9 pump which has a power rating of 1000Hp.

SDS PMS Equipment: Mud Pump Department: Mechanical Manufacturer: Gardner Denver Frequency: Annually Model: PZ-8/9 Issued: PSS Code: GA-327-32 Completed:Item Level Inspect Description

1. [M3] [ ] Insure proper work permits are obtained before performing maintenance on this equipment. 2. [M3] [ ] Insure personnel performing this maintenance is familiar with the equipment and manufacturer"s operation and maintenance manual before beginning. 3. [M2] [ ] Make arrangements with the Rig Superintendent before performing this task and insure that it will not affect the drilling operations. 4. [E2] [ ] Isolate and tag out the electric power to the mud pump. 5. [M3] [ ] Close and tag out the pump suction and discharge valves.

Condition Evaluation Particulars Equipment Description: Manufacturer Model: Serial Number PSS Code & Tag Number: Maximum Input Power Driven By: Rig Name District Date of Condition Evaluation: Cummulative Hours on Pump: Hours/Date of Last Condition Evaluation Person in Charge of Condition Evaluation

SDS PMS Equipment: Mud Pump Department: Mechanical Manufacturer: Gardner Denver Frequency: Annually Model: PZ-8/9 Issued: PSS Code: GA-327-32 Completed:Item Level Inspect Description

2. [M3] [ ] If lube oil is contaminated, drain and flush the crankcase. Clean out the settling chamber in the forward part of the power end floor. Thoroughly clean the oil troughs and the compartment in top of the crosshead guide. Clean the element in the breather cap and clean the suction screen. Refill using Shell Omala 220.or equivalent oil; 130 US gallons. 3. [M3] [ ] Drain and flush clean the chain drive case. Clean the breather element. Refill using Shell Vitrea 150 or equivalent oil 4. [M3] [ ] Remove the all bearing and crankcase covers for inspection of the following components. Insure nothing drops inside. 1. Check the safety retaining wires on all bolts including the main bearing hold down bolts, eccentric bearing retainer bolts and gear retainer bolts. Replace any broken wires after re- tightening the bolts. Refer to crankshaft assembly section for torque values. 2. Visually inspect all bearings for damage or wear while rotating pump slowly. With a feeler gauge check and record all bearing diametrical clearances. Record the condition and clearances on the Checking Form below. 3. Inspect the ring wear and oil seal condition on the left and right side main bearings. 4. Inspect all main and eccentric bearings for cracked inner & outer bearing races. Inspect the bronze bearing cages for damage or cracks. 5. Make a complete visual inspection of all components checking for looseness, wear or damage. 6. Check the main and pinion gears for condition and wear. Measure and record the backlash. 7. Check each connecting rod retaining bolts for tightness and retaining wires for proper installation. 8. Run lube oil pump and insure all nozzles are free and clear and have a good spray pattern. 5. [M3] [ ] Remove the diaphragm stuffing box and plate. Check the safety retaining wires of the extension rods insuring none broken or missing. Where wire is broken or missing inspect all bolts for crack and thread damage. Retorque to 350 - 370 ft/lbs. Re-install all safety retaining wires. 6. [M3] [ ] Renew lip oil seal and "O" rings, clean and replace plate and stuffing box. Torque bolts to 12 - 18 ft/lbs.

SDS PMS Equipment: Mud Pump Department: Mechanical Manufacturer: Gardner Denver Frequency: Annually Model: PZ-8/9 Issued: PSS Code: GA-327-32 Completed:Item Level Inspect Description

7. [M3] [ ] Remove the ispection covers for the crossheads and carry out the following ispections: 1. Check crosshead pin retainer bolt tightness using torque wrench. Torque value 210 ft/lbs. Insure all locking wire is properly installed 2. Measure the play of the bearing, roller and crosshead pin. Record the readings on the checking form below. 3. Check crosshead clearance, use a feeler gauge between crosshead and upper crosshead guide. Do not operate pump with less than 0.010" clearance. Record the clearances on the Checking Sheet below. They should be .010 - .020. 4. Inspect crosshead and guides for condition and uniform wear. Insure there are no scratches or abnormal wear on the upper or lower slide guides. 5. Check the crosshead slide to frame bolts for tightness. 6. Check the pony rod (extension rod) surface condition for damage or scratches. A deterirated surface will cause premature failures of seals. 7. Check the pony rod to crosshead bolts for correct tighness.

Misalignment can be detected by uneven wear on the pony (extension) rods. Premature liner wear will also be a result. Refer to the mud pump fluid end log book for signs of premature liner wear.

9. [M3] [ ] Check all drive chain and sprockets for wear. New chain - 20 P. = 30" Worn out chain = 30.750" Record the measurements on the Checking Sheet below. 10. [M3] [ ] Inspect and test run the chain oil pump. Overhaul and align as necessary. 11. [M3] [ ] Inspect and test run the gear oil pump. Overhaul and align as necessary. 12. [M3] [ ] Renew the oil pump filter element. 13. [M3] [ ] Inspect and test run the flushing pump. Overhaul, repack and align as necessary.

SDS PMS Equipment: Mud Pump Department: Mechanical Manufacturer: Gardner Denver Frequency: Annually Model: PZ-8/9 Issued: PSS Code: GA-327-32 Completed:Item Level Inspect Description

15. [M3] [ ] Clean breathers on chain case and gear box. 16. [M3] [ ] Restore power to unit and remove tag. 17. [M3] [ ] Check chain lube oil pressure and record ________ psi. 18. [M3] [ ] Check gear box lube oil pressure and record ________ psi. 19. [M3] [ ] Simulate electric driven gear lube oil pump failure: Record pressure_________ psi. Min 30 psi, max 40 psi. 20. [M3] [ ] Make a complete internal inspection to insure all tools and rags have been removed. Replace all covers and reconnect the pony rod clamp. Make a complete inspection around unit insuring pump condition is ready for operation.

CAUTION: Use extreme caution whenever using RTV for sealing the gaskets faces. Do not use RTV if possible. In many cases pumps have been totally ruined, when too much RTV is applied; the excess gets squeezed into the pump mixing in the oil and eventually plugging oil passages resulting in failures.

0.008 - 0.010 Okay to run untill the next annual inspection 0.011 - 0.013 Replace at the next scheduled maintenance. 0.014 - 0.016 Replace at first opportunity. 0.017 and greater Stop Pump and replace immediately.

SDS PMS Equipment: Mud Pump Department: Mechanical Manufacturer: Gardner Denver Frequency: Annually Model: PZ-8/9 Issued: PSS Code: GA-327-32 Completed:Item Level Inspect Description

SDS PMS Equipment: Mud Pump Department: Mechanical Manufacturer: Gardner Denver Frequency: Annually Model: PZ-8/9 Issued: PSS Code: GA-327-32 Completed:Item Level Inspect Description

SDS PMS Equipment: Mud Pump Department: Mechanical Manufacturer: Gardner Denver Frequency: Annually Model: PZ-8/9 Issued: PSS Code: GA-327-32 Completed:Item Level Inspect Description

SDS PMS Equipment: Mud Pump Department: Mechanical Manufacturer: Gardner Denver Frequency: Annually Model: PZ-8/9 Issued: PSS Code: GA-327-32 Completed:Item Level Inspect Description

SDS PMS Equipment: Mud Pump Department: Mechanical Manufacturer: Gardner Denver Frequency: Annually Model: PZ-8/9 Issued: PSS Code: GA-327-32 Completed:Item Level Inspect Description

The report covers comprehensive information about market trends, volume (Units) and value (US$ Mn) projections, competition and recent developments and market dynamics in the global mud pumps market for the study period of 2013 to 2026.

The global mud pumps market is expected to reach a little over US$ 1,085 Mn over the forecast period, registering a CAGR of 4.4%. Growth in drilling activities in the oil & gas Industry to increase hydrocarbon production and ease of the mud circulation operation in drilling holes are some of the factors expected to lay a robust foundation for the growth of the global mud pumps market.

Mud pumps can be classified on the basis of the number of pistons into duplex, triplex and quintuplex, which consist of two, three and five pistons respectively. The triplex segment is expected to dominate the mud pumps market in terms of value as well as volume during the entire forecast period.

Triplex mud pumps find extensive usage in circulating drilling fluid with high pressure for deep oil well drilling application. These usage characteristics make them preferable for use, primarily in onshore and offshore oil well drilling applications.

Mud pumps are widely utilized in the oil & gas industry. On the basis of the mode of operation, mud pumps can be classified as electric and fuel engine mud pumps.

Fuel engine mud pumps use petroleum oils as the key liquefying agent. These types of mud pumps release hazardous gases into the environment. In order to contain the hazardous impact of fuel engine mud pumps on the environment, regulatory authorities are compelling manufacturers and consumers to opt for electric mud pumps, which do not emit volatile organic compounds and operate with low noise and low vibration. Electric mud pumps offer smooth operations in drilling rigs and are environment-friendly, which is why they dominate the market for mud pumps.

The electric mud pumps segment is projected to grow with a 4.5% CAGR during the forecast period in view of the tightening emission control regulations and is expected to create an absolute $ opportunity worth US$ 134 Mn between 2018 and 2026.

Among all the applications analyzed in this global mud pumps market study, the onshore application of mud pumps is expected to register about 1.43X growth in terms of value between 2018 and 2026. The offshore application of mud pumps is projected to register moderate growth during the entire forecast period, led by land oil field discoveries.

In terms of incremental $ opportunity, onshore and offshore segments are expected to compete within large margins. The onshore application of mud pumps is expected to occupy over an 86% share in terms of value by the end of 2026.

Increasing oil-well exploration activities, stable economic conditions and consistent growth in oil well drilling rig sales in the region are expected to drive the demand for mud pumps in the region.

The comparatively well-established production sector in the region and increasing oil and gas industry and hydrocarbon consumption will create a healthy platform for the growth of the mud pumps market. Some regions including China and Europe are expected to gain traction in the latter half of the forecast period, owing to the anticipated growth of the oil & gas industry in these regions. North America is expected to register above-average 1.1X growth in the market. All the other regions are anticipated to exhibit moderate growth during the same period.

The global mud pumps market is consolidated with limited market players holding considerable double-digit market shares as of 2017. Globally, the top 12 players in the mud pumps market collectively hold between 53% and 58% of the market share.

Over the past few years, the mud pumps market has witnessed significant technological advancement from the competition perspective. Acquisitions, collaborations and new product launches are some of the key strategies adopted by prominent players to expand and sustain in the global mud pumps market.

In 2015, Flowserve opened a new pump manufacturing plant in Coimbatore, India. Through this new facility, the company aims to provide pump products for the oil and gas industry in Asia Pacific

Some of the key players involved in this market study on the global mud pumps market include National Oil Varco Inc., Schlumberger Limited, Gardner Denver Inc., Weatherford International Plc., China National Petroleum Corporation, Trevi-Finanziaria Industriale S.p.A., MhWirth, BenTech GmbH Drilling Oilfield systems, American Block Inc., Honghua Group Limited, White Star Pump Company LLC, Flowserve corporation, Ohara Corporation, Mud King Products, Inc. and Herrenknecht Vertical GmbH.

⊙Mud pump spare parts of abroad brand:Eg. Liner, piston, valve assembly, valve seat, valve spring, valve rubber could be alternative for original with lower price.

⊙Original brand:Emsco、Gardner-Denver, National oilwell, Ideco, Brewster, Drillmec, Wirth, Ellis, Williams, OPI, Mud King, LEWCO, Halliburton, SPM, Schlumberger, Weatherford.