trenchless drilling rig and mud pump quotation

SHANDONG BEYOND PETROLEUM MACHINERY CO.,LTD. is established on request of customer and aimed to supply best product and service for the customer. It focuses on to supply best solutions for the overseas oilfield customer on equipment & spares maintenance and supply. China has become main supplier for oil production countries, but Chinese equipment has some special features different with European and American countries, and there exits big language and cultural difference between China and other countries, so it has become one big challenge for the overseas customer to get the exact equipment and parts they need in a short time. However, BEYOND takes root in China, and has very good cooperation relationship with most of famous factories, plus strong technical support and good advantage in language. Therefore, BEYOND is quite capable to help the customer to solve this challenge.

tools, OCTG and other related equipment and parts. Meanwhile, BEYOND can offer technical services, personnel training and maintenance guide towards China-made drilling rigs. Only if it is what you need, BEYOND can get it for you: from best factories, with most competitive price and within shortest lead time.

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Horizontal Directional Drilling (HDD) is a steerable trench-less method of installing underground pipes, conduits and cables in a shallow arc along a prescribed bore path by using a surface-launched drilling rig, with minimal impact on the surrounding area. Directional boring is used when trenching or excavating is not practical. It is suitable for a variety of soil conditions and jobs including road, landscape and river crossings. Installation lengths up to 2000 m have been completed, and diameters up to 1200 mm have been installed in shorter runs.

We understand that the most important factor in your drill rig"s effectiveness is the performance of its operator. To help make their workday as productive as possible, we"ve incorporated safety and comfort features into the new operator"s cab. The new cab ensures operator comfort with features like climate control, all around visibility, air suspension seat and easy to use controls.

Power head thrust and rotation adopts cycloid motor from Eaton, with large torsion, stable performance. Rotation have two speed , drilling faster and more torque; Thrust have 3 speed, let the work finished more faster. Thrust and rotation system both use hydraulic control system.

Equipped with φ73×3000mm or φ83×3000mm drill rods moderate machine size adapts to narrow and small working area and high efficient construction as well.

Rated at 7,500 psi, and with a 14” stroke, the PZ 2400 enables contractors to drill longer laterals with optimal flow and pressure. Combined with Redline consumables, customers can expect to see improved performance and decreased downtime, lowering customers" total cost of ownership.

The PZ 2400 features a Y-shaped module design, meaning less stress is placed on the pumps internal components and higher flow rates can be achieved with improved fatigue life.

The mud pump is a reciprocating plunger pump, which converts the rotation of the motor into the reciprocating linear movement of the crosshead and the piston through the crank connecting rod mechanism, and compresses the low-pressure mud into high-pressure mud. During the construction of directional drilling, the high-viscosity, high-density and high-sand-content mud is conveyed into the cave at high pressure to cool the drill bit, wash the hole wall, break the rock, and carry out cuttings when returning from the cave. It is directional One of the most important equipment for drilling construction.

Traditionally, we divide the mud pump into two parts: the hydraulic end and the power end. The power end is used to transmit power and convert movement modes and speeds. Provide suitable power for the liquid end; the liquid end is used to convert mechanical energy into liquid internal energy to transport mud.

The volume of medium discharged by the pump in a unit time is called the theoretical average displacement of the pump, which is referred to as the theoretical displacement of the pump, and is represented by Q.

The energy transferred from the power machine to the pump drive shaft per unit time is called the input power of the pump; the input power when the pump is working and the rated stroke is called the rated power of the pump, expressed in N;

The energy that the liquid increases after the action of the pump per unit time is called the effective power, also called the water power, expressed in Nr, and the efficiency of the pump is the ratio of the effective power to the input power.

Mud pump is an important equipment for directional drilling construction. It transports circulating high-pressure mud into the hole during work, flushes the hole wall, breaks the rock, cools and lubricates the drill bit, and carries the cuttings back out of the hole.

The installation position of the pump should be as low as possible, and the position of the mud pool should be increased as much as possible to improve the suction efficiency of the mud pump.

The inlet end of the suction pipe of the pump should be about 300mm higher than the bottom of the mud tank, and the inner diameter of the suction pipe must be the same.

Firmly support all suction and discharge pipelines so as not to subject them to unnecessary stress. At the same time, it is also to reduce vibration. Never let the pipeline hang on the pump due to insufficient support.

Correct and timely maintenance of the mud pump is a necessary measure to ensure the normal operation of the mud pump and prolong its life. For the use of any pump, this link should be paid attention to.

Observe the working conditions of the cylinder liner and piston. If the leaked mud is found to exceed the normal limit, new cylinder liners and pistons must be replaced.

Check whether the water in the water tank of the spray pump is sufficient and replenish it in time, replace the cooling water when it is contaminated, and clean the water tank at the same time.

Disassemble the valve cover and cylinder head once a week, remove the sludge, clean it, apply molybdenum disulfide complex calcium-based grease, check the inner sleeve of the valve guide sleeve, if it is obviously worn (the gap between the valve guide rod and the guide sleeve exceeds 3mm) It should be replaced.

Check the use of the valve and the valve seat, and replace the severely worn or punctured valve body, valve rubber and valve seat (when replacing the valve seat, pay attention to replacing the valve body at the same time).

Check all studs and nuts on the fluid end. For example, the flange nut of the cylinder head, the nut connecting the hydraulic cylinder and the frame, and the connecting bolts and nuts of the suction pipe and the discharge pipe. If it is loose, it must be tightened again according to the specified torque.

Check the sealing ring in the middle tie rod stuffing box, if it is worn out, replace it, generally at least once every three months. Pay attention to the orientation of the oil seal when replacing it. Ø Disassemble and clean the filter cartridge installed in the discharge filter.

It is recommended to conduct a comprehensive inspection of the entire pump every two or three years. Check whether the main bearing, eccentric wheel bearing, crosshead bearing, pinion shaft bearing are worn or damaged. If they cannot be used, they must be replaced with new ones.

Check the wear of the gear. If the wear is severe, the crankshaft and pinion shaft must be U-turned and installed at the same time, using the unweared side of the tooth surface.

The exhaust air bag can only be filled with inert gas such as nitrogen, and it is strictly forbidden to fill it with flammable and explosive gas. Such as oxygen, hydrogen, etc.

1, Hydraulic pilot control, provide comfortable operating performance and flexible regulation, first-class brand of hydraulic components to ensure the reliability of the machine hydraulic system.

2, Carriage and clamp using double floating patented technology can greatly protect the drill pipe thread, increase the service life of the drill pipe.

3, High-speed sliding systems, piston motor to achieve high and low sliding speed of carriage, increasing the ability to adapt the machine working conditions, promote construction efficiency.

4, Optional full-automatic pipe loader, drilling box can accommodate 40 piece of drill pipes(φ73), ensure one time reached 120 meters, efficient automation construction, reduce construction costs and labor intensity.

5, Support the diverse needs of customers, the machine can option configuration with the automatic (semi automatic) full-automatic pipe loader, automatic anchoring system, cab, air conditioning wind, cold start, freezing mud, mud washing, mud throttling and other devices.

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As development brings new utilities and services to suburban and rural areas near growing cities, installing new buried lines and pipes pose many challenges. These additions are usually installed close to existing houses and businesses, requiring careful drilling and boring procedures. Directional drilling is a great way to make essential infrastructure and utility installations while disturbing local traffic patterns and residents as little as possible. Yet the success or failure of any particular directional drilling or boring project often hinges on the quality of the pump chosen for the process.

Directional drilling is a method of creating a shallow underground tunnel with a boring tip and a heavy-duty slurry pump. This combination can dig relatively large diameter channels without disturbing the surface of the ground, minimizing damage to the landscape and qualifying the procedure as a trenchless service. This technique is also referred to as directional boring and Horizontal Directional Drilling (HDD), depending on the size of the channel and the equipment used to bore it. This technique can penetrate a wide range of dense and soft soil conditions, including flooded grounds and wetlands.

Almost any installation of a curved and relatively shallow pipe or cable can be handled with directional drilling equipment. This means there’s high demand for the services across the country.

Since directional drilling doesn’t require digging a trench from the surface downward, there’s little disturbance to plants and trees. This makes it popular among both city planners and homeowners living around the installation areas where boring is necessary. A drilling fluid is used to keep heat from building up and to encourage the flow of debris smoothly down the pipe. This fluid consists of a steady supply of fresh water mixed with a specially made polymer or bentonite clay to increase the lubricating and cooling properties of the liquid. To keep the fluids moving at full pressure, the project needs heavy-duty slurry pumps to move the debris-filled liquid back to the reclaiming chamber to clear out bits of dirt and rock. The slurry removal and transport pump takes the brunt of wear and tear from the process since it must move liquids packed with sharp bits of stone and soil that are highly abrasive.

Most directional drilling pumps are based on modified slurry pump designs since these units need to work with drills producing up to 600 metric tons of thrust force. Large bore directional drilling heads can remove large chunks of solid stone and compacted soil that causes a lot of wear and tear to traditional slurry pumps. Debris bouncing against internal parts like impellers and spiral vanes results in constant repairs and a shortened lifespan of the pump. EDDY pumps are designed to last even in challenging directional drilling and boring applications.

It’s the specific design of the EDDY Pump that makes it ideal for directional boring and HDD uses. An open rotor design allows objects of up to 12 inches in diameter to pass through the pump without clogging it. This should cover even the largest and most aggressive cuttings generated by boring and drilling. There’s also no issue with generating plenty of pressure with any kind of drilling fluid with the open rotor design. Corrosive and abrasive mixtures don’t cause issues for the tough EDDY Pump design either. There’s relatively little maintenance needed to keep the high solids EDDY slurry pump working project after project. Sizing the right pump to the boring equipment will ensure it lasts for years with minimal wear and tear from the abrasive debris and cuttings.

Most contracts for public and private directional boring work include a clause stipulating the contractor is responsible for cleaning up after the work is completed. These cleanup steps usually include dewatering any remaining drilling fluid or transporting the cleaning water left over after the drilling bits are removed. Slurry pumps are also great for quickly removing these lingering fluids even when plenty of debris is mixed into the liquid.

Consider the EDDY Pump for your next directional boring project. Contact our team today to discuss your needs and let us pair you with the perfect pump for slurry removal and transport.

Bore-Gel® fluid system is a single sack, boring fluid system specially formulated for use in horizontal directional drilling (HDD) applications. Bore Gel® system is a proprietary blended product using high-quality Wyoming sodium bentonite. When Bore-Gel® is mixed with fresh water, it develops an easy-to-pump slurry with desirable fluid properties for HDD. NSF/ANSI Standard 60 certified.