where do yoh put hoses on mud pump made in china
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suction discharge and discharge manifold Description: The discharge line is the output end of pump, its end is provided with a discharge strainer assembly will mud pump generated pressure directly transported to underground; another end of the pipe with air out package assembly and safety valve and pressure gauge. It is the United States A487-9D material: cast iron, corrosion resistant and wide resistant temperature range and high strength. The finished product by hydrostatic pressure test, the test pressure 52MPa, no leakage defects Suction cover material for: ZG35CrMo PUMP TYPE DRAWING NO. ERP NO.
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Lake Petro provides high quality Mud Pump Parts including Mud Pump Liners, Mud Pump Fluid End Module, piston, Valve and Seat etc. With more than 10 years of experience in the oil and gas industry, we are dedicated to help and support our loyal clients with the most cost-effective and quality Liners and Pistons. We also provide mud pump price and mud pump for sale.
We offer Liners with Ceramic (Zirconia and Aluminium oxide) and Steel (Metal and Bi-metal) materials for all common brands of the mud pump and triplex mud pump.
Bi-metal liners (double metal liners) are made of forged steel shell and wear-resistant sleeve of high chromium iron. In the production process, the size accuracy should be strictly controlled, which can ensure that they can be easily and stably installed. The inner sleeve with high finish and hardness is wear-resistant, corrosion-resistant and has a long service life. The bi-metal liners are suitable for a lot of bad working conditions. Its service life is more than 800 hours.
Ceramic Liners are made of a ceramic inner sleeve and a forged steel outer shell. The service life of ceramic liners is about 4000 to 10000 hours, the minimum time is at least 2000 hours, which is a lot more than bi-metal liners. Because of the phase transformation toughen technology, the ceramic liners have the features of wear-resistance, erosion-resistance, high-pressure-resistance, high hardness and strength. Zirconia type and Alumina type are common type of ceramic sleeve. Compared with Alumina type, Zirconia type liners have better toughness properties and a much longer service life. Piston wear and water consumption for lubrication can be reduced as well.
All Lake Petro liner products are interchangeable with O.E.M. products. Meanwhile, we provide customized Liners according to drawings. Our liners, also with our other mud pump spares, are supplied for use in Honghua, F-Series, Bomco, Emsco and National lines of triplex drilling pumps. Let Lake Petro be your one-stop shop for your whole fleet of pumps. Please refer to “Suitable Pump Models” Lable for more details.
For the successful execution of your projects, it is important to find an appropriate company with a good track record. We help you in connecting with the top mud pump manufacturers and companies and get the best quotation.
We have designed affordable annual subscription plans which would help you get leads for your business. You can have a look at our pricing chart by clicking on this link: https://www.energydais.com/pricing/ . These plans are customized according to the specific needs and requirements of your business.
The most widely used mud pumps across the industry are Triplex Reciprocating Pumps. Their application has gained immense popularity with time because they are 30% lighter than duplex reciprocating pumps with relatively less operational cost. Moreover, through these pumps the discharge of mud is smooth and they are capable of moving large volume of mud at higher pressure.
Yes. We help you find the best mud pumps irrespective of your location. We simplify your search by connecting you with top mud pump manufacturers and mud pump companies in your location, according to your budget and business requirement.
Yes. We use third-party companies to provide best quotations for your shipment and inspection of manufactured goods. We make sure that you get quality products from the manufacturer at the best price.
The most widely used mud pumps across the industry are Triplex Reciprocating Pumps. Their application has gained immense popularity with time because they are 30% lighter than duplex reciprocating pumps with relatively less operational cost. Moreover, through these pumps the discharge of mud is smooth and they are capable of moving large volume of mud at higher pressure.
The different parts of a mud pump are Housing itself, Liner with packing, Cover plus packing, Piston and piston rod, Suction valve and discharge valve with their seats, Stuffing box (only in double-acting pumps), Gland (only in double-acting pumps), and Pulsation dampener. A mud pump also includes mud pump liner, mud pump piston, modules, hydraulic seat pullers along with other parts.
The wearing parts of a mud pump should be checked frequently for repairing needs or replacement. The wearing parts include pump casing, bearings, impeller, piston, liner, etc. Advanced anti-wear measures should be taken up to enhance the service life of the wearing parts. This can effectively bring down the project costs and improve production efficiency.
Emsco、Gardner-Denver, National oilwell, Ideco, Brewster, Drillmec, Wirth, Ellis, Williams, OPI, Mud King, LEWCO, Halliburton, SPM, Schlumberger, Weatherford
(1) Hose connection: when the hose is put on the hose coupling, it must be fastened with a hose hoop or iron wire to prevent air leakage and water leakage.
(2) Use of water hose of the mud pump: when the high-pressure water hose is used, the high-pressure water hose should be connected to a place close to the pump. The hose after filling should be prevented from twisting or bending suddenly, and the hose coupling of the mud pump should be prevented from being damaged by collision.
(3) Special water hose connection for mud pump: when laying water hose, avoid sharp objects. When laying water hose through traffic arteries, it is best to do the protective treatment. When there is a road, operators should dig to a proper depth and pass the section from below to avoid the intermittent water supply if the hose is crushed by the wheels.
(4) Maintenance of the water hose of the mud pump: after the hose is used, it should be cleaned and scrubbed carefully to protect the rubber layer. In order to remove the grease on the hose, it can be washed with warm water or soap. For the frozen hose, it should be melted first, and then cleaned and dried. The hose that has not been dried should not be rolled up and stored.
(5) Storage of water hose: hoses should not be placed outdoors in the sun and rain for a long time. Put it away from heat sources to prevent aging and avoid corrosive and viscous material pollution. The storage place should have suitable temperature and good ventilation. When not in use, the water hose of mud pump should be rolled up in a single layer, and should be turned over several times and folded several times each year. Friction should be avoided, and folding should be exchanged when necessary.
(6) Management of special water hoses for mud pumps: special personnel should be responsible for management to prevent unreasonable damage. All water hoses should be classified according to quality and numbered in order to master the use condition of water hoses.
A mud pump is a machine that delivers flushing fluids such as mud or water to the drill hole during drilling. Mud pump is an important part of drilling machinery and equipment.
Its main function is to inject the mud into the well with the drill bit by the mud pump during the drilling process. It plays the role of cooling the drill bit, cleaning the drilling tool, fixing the well wall, driving the drilling, and bringing the cuttings back to the ground after drilling.
In the commonly used positive circulation drilling, the mud pump directly sends the clean water, mud or polymer flushing fluid of the surface flushing medium to the bottom end of the drill bit through the high-pressure hose, the water tap and the center hole of the drill column under a certain pressure, so as to achieve the purpose of cooling the drill bit, removing the cuttings and transporting them to the surface.
The commonly used mud pump is of piston type or plunger type. The crankshaft of the pump is driven by the power machine to rotate, and the crankshaft drives the piston or plunger to reciprocate in the pump cylinder through the crosshead. Under the alternate action of the suction and discharge valves, the purpose of pressurizing and circulating the flushing liquid is realized.
The mud pump is one of the pump products. The two main parameters in its performance are displacement and pressure. The displacement of the mud pump is calculated by the number of liters discharged per minute, which is related to the drilling diameter and the required up-hole velocity of flushing fluid from the bottom of the hole, that is, the larger the diameter, the larger the required displacement.
The pressure of the mud pump depends on the depth of the drill hole, the resistance of the channel through which the flushing fluid passes, and the nature of the flushing fluid transported.
The deeper the drill hole, the greater the resistance of the channel and the higher the pressure required. With the change of the diameter and depth of the drill hole, the displacement of the pump is required to be adjusted at any time. There is a gearbox or a hydraulic motor in the pump mechanism to adjust its speed to achieve the purpose of changing the displacement of the mud pump.
Finally, in order to accurately grasp the changes of the pressure and displacement of the pump, a flow meter and a pressure gauge can be installed on the mud pump, so that the drillers can understand the operation of the mud pump at any time. At the same time, it can judge whether the condition in the hole is normal through the pressure change to prevent the occurrence of an internal accident in the hole.
The 2,200-hp mud pump for offshore applications is a single-acting reciprocating triplex mud pump designed for high fluid flow rates, even at low operating speeds, and with a long stroke design. These features reduce the number of load reversals in critical components and increase the life of fluid end parts.
The pump’s critical components are strategically placed to make maintenance and inspection far easier and safer. The two-piece, quick-release piston rod lets you remove the piston without disturbing the liner, minimizing downtime when you’re replacing fluid parts.
The drilling industry has roots dating back to the Han Dynasty in China. Improvements in rig power and equipment design have allowed for many advances in the way crude oil and natural gas are extracted from the ground. Diesel/electric oil drilling rigs can now drill wells more than 4 miles in depth. Drilling fluid, also called drilling mud, is used to help transfer the dirt or drill cuttings from the action of the drilling bit back to the surface for disposal. Drill cuttings can vary in shape and size depending on the formation or design of the drill bit used in the process.
Watch the video below to see how the EDDY Pump outperforms traditional pumps when it comes to high solids and high viscosity materials commonly found on oil rigs.
Solids control equipment including shakers, hydro-cyclones, and centrifuges are utilized to clean the drill cuttings from the drilling fluid, which then allows it to be reused and recirculated. The circuit includes the mixing of the drilling fluid in the rig tanks.
The drilling fluid is prepared to control fluid loss to the formation by the addition of chemicals or mineral agents. Commercial barite or other weighting agents are added to control the hydrostatic pressure exuded on the bottom of the well which controls formation pressures preventing fluid or gas intrusion into the wellbore.
The fluid is charged into high-pressure mud pumps which pump the drilling mud down the drill string and out through the bit nozzles cleaning the hole and lubricating the drill bit so the bit can cut efficiently through the formation. The bit is cooled by the fluid and moves up the space between the pipe and the hole which is called the annulus. The fluid imparts a thin, tough layer on the inside of the hole to protect against fluid loss which can cause differential sticking.
The fluid rises through the blowout preventers and down the flowline to the shale shakers. Shale shakers are equipped with fine screens that separate drill cutting particles as fine as 50-74 microns. Table salt is around 100 microns, so these are fine cuttings that are deposited into the half-round or cuttings catch tank. The drilling fluid is further cleaned with the hydro-cyclones and centrifuges and is pumped back to the mixing area of the mud tanks where the process repeats.
The drill cuttings contain a layer of drilling fluid on the surface of the cuttings. As the size of the drill cuttings gets smaller the surface area expands exponentially which can cause rheological property problems with the fluid. The fluid will dehydrate and may become too thick or viscous to pump so solids control and dilution are important to the entire drilling process.
One of the most expensive and troubling issues with drilling operations is the handling, processing, and circulation of drilling mud along with disposing of the unwanted drill cuttings. The drilling cuttings deposited in the half round tank and are typically removed with an excavator that must move the contents of the waste bin or roll-off box. The excavators are usually rented for this duty and the equipment charges can range from $200-300/day. Add in the cost for the day and night manpower and the real cost for a single excavator can be as much as $1800/day.
Using the excavator method explained above, the unloading of 50 barrels of drill cuttings from the half round can take as long as two hours. This task is mostly performed by the solids control technicians. The prime duty for the solids control technicians is to maintain the solids control equipment in good working order. This involves maintenance for the equipment, screen monitoring and changing, centrifuge adjustments, and retort testing to prepare a daily operational summary of the solids control program.
Operating the excavator takes the technician away from these tasks and can lead to poorly performing equipment. Additionally, the excavator has the potential for abuse as some solids control technicians use the climate-controlled cab as a break area or refuge from the elements. Many times, these guys are found asleep on the job.
One solids control company reported the idle time for the excavator can be more than 8 hours for a 24-hour period with 8 hours of operation and 8 hours of shut down time. Fuel and time lost can cause an economic drag on rig operations. And lastly, there have been several accidents on each rig causing a potential for injury, loss of production, and lost revenue as the excavator must be repaired.
Offshore drilling rigs follow a similar process in which the mud is loaded into empty drums and held on the oil platform. When a certain number of filled drums is met, the drums are then loaded onto barges or vessels which take the drilling mud to the shore to unload and dispose of.
Oil field drilling operations produce a tremendous volume of drill cuttings that need both removal and management. In most cases, the site managers also need to separate the cuttings from the drilling fluids so they can reuse the fluids. Storing the cuttings provides a free source of stable fill material for finished wells, while other companies choose to send them off to specialty landfills. Regardless of the final destination or use for the cuttings, drilling and dredging operations must have the right high solids slurry pumps to move them for transport, storage, or on-site processing. Exploring the differences in the various drilling fluids, cutting complications, and processing options will reveal why the EDDY Pump is the best fit for the job.
The Eddy Pump is designed to move slurry with solid content as high as 70-80 % depending on the material. This is an ideal application for pumping drill cuttings. Drill cuttings from the primary shakers are typically 50% solids and 50% liquids. The Eddy Pump moves these fluids efficiently and because of the large volute chamber and the design of the geometric rotor, there is very little wear on the pump, ensuring long life and greatly reduced maintenance cost for the lifetime of the pump.
plumbed to sweep the bottom of the collection tank and the pump is recessed into a sump allowing for a relatively clean tank when the solids are removed. The Eddy Pump is sized to load a roll-off box in 10-12 minutes. The benefit is cuttings handling is quicker, easier, safer, and allows for pre-planning loading where the labor of the solids control technician is not monopolized by loading cuttings. Here, in the below image, we’re loading 4 waste roll-off bins which will allow the safe removal of cuttings without fear of the half-round catch tank running over.
Mud cleaning systems such as mud shaker pumps and bentonite slurry pumps move the material over screens and through dryers and centrifuges to retrieve even the finest bits of stone and silt. However, the pump operators must still get the raw slurry to the drill cuttings treatment area with a power main pump. Slurry pumps designed around the power of an Eddy current offer the best performance for transferring cuttings throughout a treatment system.
Options vary depending on whether the company plans to handle drill cuttings treatment on-site or transport the materials to a remote landfill or processing facility. If the plan is to deposit the cuttings in a landfill or a long-term storage container, it’s best to invest in a pump capable of depositing the material directly into transport vehicles. Most dredging operations rely on multiple expensive vacuum trucks, secondary pumps, and extra pieces of equipment.
Using an EDDY Pump will allow a project to eliminate the need for excavators/operators to load drill cuttings, substantially lowering both labor and heavy equipment costs. The EDDY Pump also allows a company to eliminate vacuum trucks once used for cleaning the mud system for displacing fluids. Since the pump transfers muds of all types at constant pressure and velocity throughout a system of practically any size, there’s little need for extra equipment for manual transfer or clean up on the dredge site.
The EDDY Pump can fill up a truck in only 10 minutes (compared to an hour) by using a mechanical means such as an excavator. For this reason, most companies can afford one piece of equipment that can replace half a dozen other units.
This application for the Eddy Pump has the potential to revolutionize the drilling industry. Moving the excavator out of the “back yard” (the area behind the rig from the living quarters) will make cuttings handling a breeze. Trucking can be easier scheduled during daylight hours saving on overtime and incidences of fatigued driving. Rig-site forklifts can move the roll-off boxes out of the staging area and into the pump loading area. The operator can save money on excavators rental, damages, and keep the technician operating the solids control equipment.
The EDDY Pump is ideal for drilling mud pump applications and can be connected directly onto the drilling rigs to pump the drilling mud at distances over a mile for disposal. This eliminates the need for costly vacuum trucks and also the manpower needed to mechanically move the drilling mud. The reasons why the EDDY Pump is capable of moving the drilling mud is due to the hydrodynamic principle that the pump creates, which is similar to the EDDY current of a tornado. This tornado motion allows for the higher viscosity and specific gravity pumping ability. This along with the large tolerance between the volute and the rotor allows for large objects like rock cuttings to pass through the pump without obstruction. The large tolerance of the EDDY Pump also enables the pump to last many times longer than centrifugal pumps without the need for extended downtime or replacement parts. The EDDY Pump is the lowest total life cycle pump on the market.
Over the past decade, our company has experienced a period of rapid development and quickly occupied a place in the water well drilling rig industry, our scale has expanded several times. The revenues of our company now are expected to be nearly US$6 million per year.
The plant covers an area of 40,000 square meters, there are around 150 workers in total including nearly 20 engineering and technical professionals. Our international sales team which is specially responsible for online marketing is set up in Haiyang City.
Nowadays, with the adjustment of industrial structure and technological innovation, our all-hydraulic water well drilling rigs and equipment have achieved a great reputation in domestic market and gained more and more recognition from customers all over the world.
However, quality and service are always put in the priority of “fast growth”, by implementing the principle of quality control to every production process, we can ensure that every water well drilling rig and equipment we put out is a high quality one.
The slurry pump for sale for borehole water well drilling is equipped with a drilling machine, which can drill holes in the mud. During drilling, the mud pump pumps the mud into...
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