zirconia mud pump liners brands

Some of our largest competitors use a cheaper alumina-ceramic sleeve to make their liners. Although these liners last a little longer than standard chrome-iron liners, they only last about half as long as zirconia-ceramic liners. Our liners are made from zirconia-ceramic material in order to provide the longest life and best wear performance.

TSC zirconia liners offer lifetime cost savings, significantly longer service, better performance and safer operation than these made of more commonly used alumina ceramic.

Titan Oil Tools offers high quality mud pump expendables and mud pump replacement parts for the wide variety of mud pumps, centrifugal pumps found on the world market today. These quality pump parts offer great performance and our pricing will save you money.

We are your oilfield supplier of choice for mud pump spares and mud pump parts: mud pump piston liners and pistons. All mud pump parts can be sourced for fast delivery; Come to us for mud pump liners, pistons, piston rods and parts, pony rods, threaded rings and caps,and more. Try us for duplex and triples pump spares and duplex and triplex mud pump parts, and also valve parts like valve seats. gland nut, and mud pump gaskets.

Mud pump liners may come in chrome, alumina ceramic and zirconia ceramic. Chrome liners and alumina ceramic liners are less costly, their cost of replacement over one year as the chart below shows, is much more than zirconia ceramic liners.

The table below shows a Mud Pump Liner Cost of Ownership which shows a reasonable cost comparison for a rig in continuous service for 36 months. This of course does not include the high cost of maintenance downtime and the cost of labor.

The prices below are based on cost/cylinder. Savings increase when you add up the number of pump cylinders on your rigs and extend the savings to understand the big difference it can make for your budget.

Premium"s zirconia liner offers life time cost savings, significantly longer service, better performance and safer operation than those made of more commonly used alumina ceramic. Premium"s zirconia liner is a proprietary Zirconium-based matrix that has significantly improved mechanical characteristics.

◎ Zirconia can be honed to finer surface finishes than alumina. Finished to 4 RMS, ◎Zirconia liners - provide a surface finish that"s three to four times finer than alumina.

All three of these property advantages translate to lower ownership costs. The improved wear directly extends the service life of the sleeve, while the improved impact strength cuts down on the significant costs of replacing broken liners in the field. The surface finish improvements, meanwhile, have an indirect effect. The finer surface finish means less friction with the elastomer-and-metal pump pistons, which in trun extends piston life and reduces pump-cooling requirements.

Lake Petro provides high quality Mud Pump Parts including Mud Pump Liners, Mud Pump Fluid End Module, piston, Valve and Seat etc. With more than 10 years of experience in the oil and gas industry, we are dedicated to help and support our loyal clients with the most cost-effective and quality Liners and Pistons. We also provide mud pump price and mud pump for sale.

We offer Liners with Ceramic (Zirconia and Aluminium oxide) and Steel (Metal and Bi-metal) materials for all common brands of the mud pump and triplex mud pump.

Bi-metal liners (double metal liners) are made of forged steel shell and wear-resistant sleeve of high chromium iron. In the production process, the size accuracy should be strictly controlled, which can ensure that they can be easily and stably installed. The inner sleeve with high finish and hardness is wear-resistant, corrosion-resistant and has a long service life. The bi-metal liners are suitable for a lot of bad working conditions. Its service life is more than 800 hours.

Ceramic Liners are made of a ceramic inner sleeve and a forged steel outer shell. The service life of ceramic liners is about 4000 to 10000 hours, the minimum time is at least 2000 hours, which is a lot more than bi-metal liners. Because of the phase transformation toughen technology, the ceramic liners have the features of wear-resistance, erosion-resistance, high-pressure-resistance, high hardness and strength. Zirconia type and Alumina type are common type of ceramic sleeve. Compared with Alumina type, Zirconia type liners have better toughness properties and a much longer service life. Piston wear and water consumption for lubrication can be reduced as well.

All Lake Petro liner products are interchangeable with O.E.M. products. Meanwhile, we provide customized Liners according to drawings. Our liners, also with our other mud pump spares, are supplied for use in Honghua, F-Series, Bomco, Emsco and National lines of triplex drilling pumps. Let Lake Petro be your one-stop shop for your whole fleet of pumps. Please refer to “Suitable Pump Models” Lable for more details.

Zirconia Ceramic Liners are the ultimate in liner performance and durability. The offshore industry has made Zirconia liners the new industry standard.

Acumen International Zirconia liners are a proprietary based matrix that have significantly improved and superior mechanical characteristics. This translates to cost savings, better performance and significantly longer service hours than those of the commonly used alumina ceramic liners.

These three advantages equate to lower operating costs. The improved wear characteristics directly extend the service life of liner sleeve, while improved impact strength cuts down on the cost of replacing cracked liners. Additionally, a smoother and finer surface finish means less friction between the liner and piston, ultimately reducing temperature and improving piston life.

Alibaba.com offers 1014 mud pump liner products. About 52% % of these are mud pump, 7%% are mining machine parts, and 3%% are other oil field equipments.

A wide variety of mud pump liner options are available to you, You can also choose from oil well, mud pump liner,As well as from chromium, carbon steel, and iron. and whether mud pump liner is moulding, bending, or cutting.

Our Premium Series liners feature bi-metallic construction utilizing a steel outer shell with an industrial chrome insert. Along with proper maintenance, can provide up to 800+ hours of service.

FET manufactures a full range of valves and seats for every drilling and well-servicing application as part of our full line of Osprey® mud pump system solutions. All of our valves and seats can be used in water, water base, oil base and synthetic base mud applications. FET offers additional valves and seats not listed below, including drilling valves, frac valves and well service valves. FET’s QC standards for the dimensional and material specs are extremely rigid in comparison to other manufacturers. Contact your FET representative to learn more.

Best-all Zirconia-ceramic liner is our premium liner product offering. It offers unmatched durability and promotes the longest piston life in the most demanding drilling conditions. Effectively impervious to heat, pressure, and corrosion, it is the ultimate in liner technology that is available today. While initial costs are higher than traditional chrome-iron liners, the durability of the liner and the longer run times it promotes on pistons translates into lower overall ownership costs and reduced risk of exposure for the driller.

Best-all"s Zirconia-ceramic liner is produced from a unique zirconium based ceramic compound that is extremely pure and has been stabilized by the addition of magnesia (Mg) to the matrix. This process promotes a tough, fine-grain structure that is free of the voids and impurities that affect lesser products. No other ceramic-liner material has better fraction toughness, which enables Best to offer a ceramic liner that is hard and long lasting, tough, crack resistant, and not susceptible to thermal shock.

As we know, Mud pump liner is the main wearing part of the mud pump fluid end spares in the oil drilling machinery. It’s working life time directly affects the drilling efficiency and drilling quality.

With the continuous expansion of the economy, the application of zirconia ceramic liner has been accepted by many consumer. Someone will ask such a question. What is the difference between Zirconia Ceramic Liner and Bi-metal Liner? Please see the following answer:

Oxygen oxidation zirconium ceramics (raw material: non-metallic minerals) liner is more toughness than bi-metallic liner, and the life time can reach more than 4000 hours. Zirconia ceramic liner has the advantages of resistance to oxygen wear and corrosion. The reason for cylinder pulling caused by zirconia ceramic cylinder liner is very complicated, there are design reasons, such as the selection of materials, the determination of the gap size, whether the installation of the device is appropriate, whether the structural arrangement is reasonable, whether the surface roughness is appropriate, whether the arrangement of lubrication and cooling is perfect.

Due to longer service life, Zirconia ceramic liner can reduce the transportation cost, labor cost, storage cost, etc. of drilling work, and can also reduce piston wear. It’s especially suitable for deep oil reservoirs,poor geological structures mining environment, offshore oil and natural gas development.

2.They come in a variety of sizes and fit in all major brand mud pumps. They offer lifetime cost savings, significantly longer service, better performance and safer operation.

3. The Zirconia ceramic cylinder sleeve which has used the phase transformation toughen technology has various advantages such as wear-resistance，erosion-resistance, high-pressure-resistance, high-temperature-resistance, high strength and high hardness.

5.Compared with the alumina liners, the Zirconia ceramic cylinder sleeve have better toughness properties and have longer service life. It can also reduce piston wear and water consumption for lubrication.

Premium"s zirconia liner offers life time cost savings, significantly longer service, better performance and safer operation than those made of more commonly used alumina ceramic. Premium"s zirconia liner is a proprietary Zirconium-based matrix that has significantly improved mechanical characteristics.

◎ Zirconia can be honed to finer surface finishes than alumina. Finished to 4 RMS, ◎Zirconia liners - provide a surface finish that"s three to four times finer than alumina.

All three of these property advantages translate to lower ownership costs. The improved wear directly extends the service life of the sleeve, while the improved impact strength cuts down on the significant costs of replacing broken liners in the field. The surface finish improvements, meanwhile, have an indirect effect. The finer surface finish means less friction with the elastomer-and-metal pump pistons, which in trun extends piston life and reduces pump-cooling requirements.