power tong test stand factory

Texas International Oilfield Tools (TIOT) offers a free standing test stand for testing of hydraulic casing and tubing power tongs. The test stand is designed to resist torque applied by a power tong through a test mandrel.

The test stand is an air operated device that utilizes a hydraulic active dual spring disc brake chamber in order to apply friction force (“brake” action) to the rotating (or stationary) test mandrel mechanism. The power tong is tested by applying torque to the test stand’s mandrel. The test stand’s brake is activated by pushing and twisting clockwise the red control box button on the control box. A brake foot pedal is supplied as backup for the mini power unit. Using the control box mounted on the test stand, the black knob regulates pressure.

Before your tongs see any action, it’s essential to perform a tong test. Our tong testing stand allows you to test both hydraulic casing and tubing power tongs. Tong testing works by resisting the torque applied by the power tongs through a test mandrel. The tong test stand can be used for tool testing, certifying torque requirements, as well as training personnel on new, or unfamiliar equipment.

Our experienced and skilled power tong technicians play a major role in the safety and efficiency of a casing run. This makes the selection of your power tong service company a key component of overall performance.

ProTorque attracts and employs some of the industry’s most talented and experienced casing running technicians. Every detail of a casing run must be considered when looking for cost savings and efficiency; particularly on long production strings where every second counts while maintaining a safe operation. When making-up hundreds of connections, filling on the fly and selecting the correct handling equipment (air or hydraulic powered slips); we save time and effort on long challenging casing runs. ProTorque can meet handling requirements of up to 500 tons of hoist capability.

The 14-100 hydraulic power tong provides 100,000 ft-lb (135,600 N∙m) of torque capacity for running and pulling 7- to 14-in. casing. The tong has a unique gated rotary, a free-floating backup, and a hydraulic door interlock.

Our 14-50 high-torque casing tong provides 50,000 ft-lb (67,790 N∙m) of torque capacity for running and pulling 6 5/8- to 14-in. casing. The tong has a unique gated rotary, a free floating backup, and a hydraulic door interlock.

The 16-25 hydraulic casing tong provides 25,000 ft-lb (33,900 N∙m) of torque capacity for running and pulling 6 5/8- to 16-in. casing. The tong features a unique gated rotary and as many as seven contact points that create a positive grip without damaging the casing.

Rigged up without rig modifications, our 21-300 riser tong is the only tong capable of producing 300,000 ft-lb (406,746 N∙m) of continuous rotational torque in both makeup and breakout mode. The power it achieves in a compact size compares with a conventional 24-in. casing tong.

The 24-50 high-torque casing tong provides 50,000 ft-lb (67,790 N∙m) of torque capacity for running and pulling 10 3/4- to 24-in. casing. The tong features a unique gated rotary, a free-floating backup, and a hydraulic door interlock.

The 30-100 high-torque casing tong provides 100,000 ft-lb (135,600 N∙m) of torque capacity for running and pulling 16- to 30-in. casing. The tong features a unique gated rotary, a free-floating backup, and a hydraulic door interlock.

The 5.5-15 hydraulic tubing tong provides 15,000 ft-lb (20,340 N∙m) of torque capability for makeup and breakout of 1.66- to 5.5-in. tubing and premium or standard connections on corrosion‑resistant alloy tubulars. The tong features an ergonomic, lightweight design with a free-floating hydraulic backup.

The 7.6-30 hydraulic tubing tong provides 30,000 ft-lb (40,670 N∙m) of torque capability for makeup and breakout of 2 3/8- to 7 5/8-in. tubing and premium or standard connections on corrosion‑resistant alloy tubulars. The tong features an ergonomic, lightweight design with a free-floating hydraulic backup.

Our SpeedTork 8.0-70 tong provides torques up to 70,000 ft-lb (94,900 N∙m) and 360° rotation in makeup and breakout operations. It can torque drillpipe connections, drillstring components, drilling tools, packers, couplings, and valves.

Model XQ28/2.6 hydraulic power tong is an improved type of XYQ1.8 which is used to make up and break out sucker rod thread in Well Service. This product has the following features:

A. The structure is compact, concise and light. Master tong is driven by a low-speed large torque hydraulic motor that matches with a manual control valve. The backup tong is just like a spanner. The total weight is approximately equal to XYQ1.8.

B. The operating is briefness and convenience with high efficiency. Put the respondence size jaw set into master tong and the respondence size glutting into backup tong, turning the reset knob incorrect direction then can make up and break out sucker rod by operating manual control valve. Two speed, snapping at low speed, spinning at high speed.

K&S Power Tongs committs to providing quality casing services in a safe, reliable, cost efficient and timely manner. Safety is everyone’s full time job and we are committed to the prevention and elimination of all safety nad health hazards. All operators are specially trained and industry safety certified. Safety is never compromised. Unsafe acts are never tolerated and our employees are held accountable to work safe.

K&S Power Tongs offers coventional and integral power tong services, volant casing running tools, computer torque-turn systems, power thread washing, thread inspection, handling equipment rentals and light oilfield hauling.

A two-speed Hydra-Shift® motor coupled with a two-speed gear train provides (4) torque levels and (4) RPM speeds. Easily shift the hydraulic motor in low speed to high speed without stopping the tong or tublar rotation, saving rig time.

A patented door locking system (US Patent 6,279,426) for Eckel tongs that allows for latchless locking of the tong door. The tong door swings easily open and closed and locks when torque

is applied to the tong. When safety is important this locking mechanism combined with our safety door interlock provides unparalleled safety while speeding up the turn around time between connections. The Radial Door Lock is patented protected in the following countries: Canada, Germany, Norway, United Kingdom, and the United States.

The field proven Tri-Grip® Backup features a three head design that encompasses the tubular that applies an evenly distributed gripping force. The Tri-Grip®Backup provides exceptional gripping capabilities with either Eckel True Grit® dies or Pyramid Fine Tooth dies. The hydraulic backup is suspended at an adjustable level below the power tong by means of three hanger legs and allowing the backup to remain stationary while the power tong moves vertically to compensate for thread travel of the connection.

The tong should be secured for both make-up or break-out operation, by utilizing the snub line. If this is not done, the tong may be thrown against operator causing physical harm.

When using the mechanical shift lever to change speeds, the power tong must first come to a complete stop before shifting. When using tongs hydraulic shift two-speed motor to change speeds, the tong may be shifted "On the Run."

Eckel tongs have proven to basically to last forever with minimal maintenance as all they are manufactured with the highest quality of steel. Using Eckel equipment tells your customer that you have the highest quality equipment on the market.

Tong size is determined by range of tubulars you will run. For example a 5-1/2 Hydra-Shift® is capable of running tubulars 5-1/2-inches and smaller while the 14 UHT is capable of running tubulars 14-inches and smaller. It is important not to use a large range of sizes with just one tong. If you have a 10-3/4 Standard and you regularly run 4-1/2-inch tubing with this tong, you might consider using a smaller tong.

PSI pressure determines the maximum torque the tong will safely be able to reach. Eckel rates all their tongs at the industry standard 2500 PSI. A competitor with a similar size tong may show more or the same torque as an Eckel tong due to a higher PSI from the power unit (which is in fine print) in an effort to fool you, thinking there tong is equal to the industry standard (Eckel tong.)

Gallons Per Minute determines the rotational speed of the tong. A low GPM will cause the tong to operate at a lower speed while a high GPM will result in the tong to rotate at a higher speed. Eckel offers an RPM (Revolutions per minute) Control which is a flow divider to decrease the amount of hydraulic fluid that reaches the tong if needed, the remaining fluid is returned to the power unit reservoir. By decreasing the amount of fluid reaching the tong the operator is able to control the maximum RPM of the tong.

Field tests have shown depending on several factors most power units used in above 32 degrees Fahrenheit conditions no matter if your hydraulic oil tank holds 200 gallons of oil, will exceed 150 degrees during a short 8 hour job. Most power units without hydraulic oil coolers exceed 170 degrees which is way past the recommended guide lines.

Straight Tong Die Driver: Used for die slot redressing, the straight tong die driver is the simplest of type of rig tong. Though it is also the simplest type of rig tong to use, it is also the least safe of the three. Its handle and handguard protect hammer blows from falling onto the grip. Straight tong die drivers are lightweight—under eight pounds—and measure in at around 1”.

Angled Tong Die Driver: The angled tong die driver has a grip that’s angled away from the perpendicular tong as well as brass guards for the tong tip and handle, making this rig tong safer than the straight tong die driver. While this tong is safer, however, it’s actually harder to keep the angle tong die driver in place. This driver is similar in length to the straight tong die driver, but is about two pounds heavier, weighing in at over nine pounds.

Hammerless Tong Die Driver: This variety of tong die driver is made up of a hand pipe that can be used to apply pressure to the tong’s tip without using a hammer at all. This option is the safest of the three driver types because there’s no hammer required, it’s also the slowest driver for this same reason. The hammerless tong die driver is about as long and weighs as much as the straight tong die driver.

What oilfield tools does your operation need? Keystone Energy Tools has atool to fit your bill.Contact us today to learn more about how rig tongs can make your work environment safer, and to learn more our other oil and gas industry products.