fanuc rotary table brands

Their sealtight connections on the back of the rotary table create additional potential contamination points. These threaded connectors also make connecting and disconnecting the table a time-consuming and difficult process.

After adding four-axis or five axis rotary table on the machine tool, multi axis machining can be realized, which can improve the machining efficiency and yield. With the improvement of manufacturing automation in China, the demand for rotary table increases significantly.

Now, I will introduce the situation of several rotary table brands in China. We will divide them into four categories: Europe andAmerica, Japan, Taiwan and Chinese brands.

Japan: Fanuc, Nikken, Tsudakoma, Kitagawa and Sankyo are major brands. They are mainly configured on machine tools of some Japanese brands. Some factories will also be equipped with them  when machining precision parts. Fanuc has the largest market share with, because robodrill is most widely used in 3C industry in china, so many factories are equipped with its DDR

Taiwan: TJR, Detron and GSA are the main brands, as well as DEX, Autocam and HW. These rotary tables are not only configured on Chinese brand machine tools, but also sold to end customers. Their precision is not high and their service life is not long, but they can meet the requirements when machining parts with low precision. Some users will consider these brands when their budget is limited. Among these brands, TJR has the best sales volume, with an annual sales volume of more than 10000 sets, because they have the most complete distribution network, complete models and cheap prices.Most importantl

China: there are many locally four-axis brands in China, such as Gutia,Silvercnc, Blue tech, CP and Deshu. The product quality of these brands is comparable to that of Taiwan. Due to more favorable prices and fast delivery, they have occupied the market of most Taiwan brands. The four axis of Chinese brands mainly adopt roller cam structure or harmonic structure. The wear resistance of roller cam is better than that of worm gear, with long service life and good accuracy retention. The price of harmonic reducer rotary table is low, which is suitable for 3C industry. These two structures meet the needs of the market and have been recognized by customers.

Rotary table in market mainly includes 4 kinds of mechanism that is worm gear, roller cam, DD driver and harmonic structure. The following is the introduction:

1. worm gear: it’s one of  the most popular structrue in NC rotary table  because of its irreversibility and costs.The worm is generally made of bronze, but the wear resistance is poor. In order to improve the service life, some manufacturers use the alloy steel.

3.DD motor: it’s the most efficient rotary table with the highest precision. It has the highest precision because it has no mechanical structure, which is directly driven by motor , no reducer. It has high technical difficulty and high price. It is generally used for five axis machine tools.

Whether your CNC control has AC or DC drives, uses Fanuc, Mitsubishi, Yaskawa, Glentek, Siemens, Baldor, etc. we can build your rotary table with a compatible motor for just about any 4th axis-ready machine on the market! If you need help getting a machine 4th axis ready, we also supply the parts you need; such as amplifiers, drives, cables and connectors. If your application does not require simultaneous 4th axis cutting, we offer an easy-to-program, single-axis control box that can be M-function interfaced to your CNC machine. The control box can either be programmed directly or fed data via RS-232 for fast, accurate indexing to any angle.

Table Model • Several options available for motor mounting position, including right side, left side, back and top • Highest weight load capacity in its class Table Model • Compact design • Suitable for a wide range of applications from small machines with simple indexing to full CNC integration for production application • Excellent full 5 axis contouring capabilities • Compact design Table Model • Suitable for a wide range of applications from small machines with simple indexing to full CNC integration for production application Table Model NIKKEN KOSAKUSHO EUROPE LTD - PRECISION HOUSE -...

The Perfect Solution for Your Manufacturing Needs Nikken’s Rotary Tables are known worldwide for their longivity, rigidity and quality. Our range of rotary tables are designed and built to provide extreme accuracy and to increase your work productivity. Fanuc Robodrill is an intelligent high-speed CNC drill with versatility which offers application solutions to meet a wide variety of machining needs. Nikken’s Rotary Tables seamlessly become part of the machine to create the perfect solution for each and every manufacturing requirement. The result is simple: maximum productivity and...

FANUC’s all new ROBODRILL DiB Plus is a vertical machining center available in standard as well as advanced small, medium and large models. The ROBODRILL Plus offers the versatility to handle a wide range of machining applications for large or small manufacturers. It’s ideal for high-volume manufacturing production environments – from automotive to medical to jewelry. It’s also a great solution for low-volume work such as mold and tool making.

The FANUC ROBODRILL Plus combines ultimate flexibility along with the accuracy and robust construction to provide the highest reliability in vertical machining.

In addition, the ROBODRILL PLUS offers the speed, precision, and ease of use to help you maximize productivity. Plus…if you’re looking to automate, it’s never been easier to quickly integrate a FANUC robot.

Fitted with a standard bed, the machines are the ultimate all-rounders, helping increase productivity for a wide range of milling and drilling tasks requiring maximum precision, versatility and reliability. Multipart clamping makes them highly adaptable.

Now, FANUC CNCs have the ability to control connected FANUC robots providing machine tending or other assistance through FANUC’s Quick and Simple Startup of Robotization (QSSR).

Spreading your machining across several ROBODRILLs instead of relying on a dedicated transfer machine allows you to benefit from cheaper production and higher flexibility in the face of changing production numbers. Inherently adaptable, FANUC ROBODRILL also represents a great addition to your production facilities since you can use it to absorb extra demand, thereby freeing up your larger vertical machining centers for bigger jobs.

ROBODRILL’s compact design and easy accessibility from all sides make it ideally suited for trouble free machine tending. Adding machine tending robots is easy thanks to our Quick and Simple Startup Packages. All FANUC products speak the same language and share common servo and control platform – something that makes learning and operation extremely easy.

FANUC’s new flexible solutions for light component manufacturing is the perfect system for all of your repetitive manufacturing needs. It is able to make nearly any part with high-speed and accuracy!

FANUC America partners with Methods Machine Tools, the industry leader in machine tool distribution, for ROBODRILL sales and integration. Methods Machine Tools pairs FANUC ROBODRILL with strategic engineering and automation to deliver solutions for precision manufacturers. Choose FANUC ROBODRILL for your next machining project to leverage our powerful partnership with Methods Machine Tools.

With FANUC’s world-renowned reliability, the next generation ROBODRILL Plus features easy preventative maintenance procedures to keep downtime to an absolute minimum for an unbeatable return on investment.

Designed to enhance the productivity of your FANUC ROBODRILL across an enormous range of applications, FANUC’s range of options give you the freedom to tailor your machining processes to your needs precisely. Like all FANUC products, FANUC accessories exhibit world-beating reliability, are simple to use and have been designed to help you get the most out of your ROBODRILL. Using them will allow you to increase output and maintain exacting quality standards regardless of how challenging your machining processes might be.

Thanks to its direct drive motor and improved rigidity for more accurate machining, the FANUC ROBODRILL DDR makes the perfect additional axis for your ROBODRILL. It"s direct drive and non-backlash structure enabling high speed and high precision machining. Benefits include an extremely fast indexing and clamping speeds. Extremely precise and reliable, the DDR offers the best value for your money.

Depending on the application, we can equip your ROBODRILL with an extremely rigid DDR-T trunnion system that features all the benefits of the DDR rotary table and includes a support spindle and L-brackets. Its improved rigidity ensures even higher degrees of machining accuracy. All you need to do is add the fixture plate. The DDR-T"s practical design ensures that the existing X-axis travel remains the same as on the 3-axis design.

FANUC ROBODRILL offers a wide variety of spindle options in order to meet the optimum performance standards to a customer"s requirements and application.

The HRT160-2 has two rotary spindles to allow two workpieces to be loaded. This reduces the number of tool changes and the number of times the machine stops to load parts. Requires a Haas mill with...

This is a high precision rotary table/air bearing spindle made by Professional Instruments Company, Block-Head model 10R-15. It was pulled from a state of the art Moore Tool M18 AG Diamond Tool La...

Fanuc 5-axis machining offers a number of benefits; reducing setups, machining complex contours, eliminating or decreasing additional finishing work. Today, 5-axis machines are more readily available, but a new 5-axis machine tool still requires a sizable investment. Instead of purchasing a new 5-axis machine tool, resourceful manufacturers opt to upgrade an existing machining center by adding a 5th or 4th and 5th axis rotary table. Any new machine with a FANUC control is capable of supporting both a 5th axis rotary table or a 4th and 5th axis rotary table but, depending on the exact control, there are some differences to consider.

The most common form of 5-axis machining is referred to as a four-plus-one configuration. A CNC with four plus- one capability allows the programmer to simultaneously machine with any four of the five axes. In a four-plus-one system, one axis must always be idle, but the selected axis can be changed at any point in the program. For example, the first machining operation may involve the X, Y, Z and A axes and the second machining operation may use the X, Y, A and C axes. Four-plus-one does not mean that one of the axes is indexing-only. In a true four-plus-one system, each axis is a full CNC axis with contouring capabilities. Four-plus-one capable controls include most of the newer Fanuc 0, 18 and 21 series of controls, as well as the 32i-MA model. These are the most common controls found on vertical machining centers.

The older FANUC 15 & 16 series controls, as well as the 18i-MB5, 31i-MA5 and 30i- MA controls are all capable of full simultaneous 5-axis machining. These controls are commonly found on horizontal machining centers and boring mills because they are capable of controlling 5 axes simultaneously. The FANUC 31i control, for example, can control up to 24 machine axes. Due to the cost of these controls, it is fairly uncommon to find one on a vertical machining center. Most OEMs do not offer these controls on vertical machining centers as standard, so the leadtime on a VMC with one of these simultaneous 5-axis capable controls may be very long.

Manufacturers considering a 4th or 4th and 5th axis upgrade to an existing machine should be aware of the limitations found with older FANUC controls, including the 0-M, 0i-MB, 18-MA and 21i-MA controls. It is possible to interface a two-axis rotary table to these controls, but one axis must be an indexing-only axis. Typically, the rotary table tilt axis gets this distinction. An external indexing controller would often control this axis. Indexing controllers can be set up to index through an M-code signal that simply tells the controller to index to the next pre-programmed position or it maybe possible to have the index command sent via the D-print statement function in the FANUC control. The D-print statement allows the user the advantage of programming the index move from within the part program. In this case, the FANUC control sends the index command to the indexing controller through the RS232 port.

Some four-axis controls allow the integration of a Beta I/O axis that, while indexing-only, is a fully integrated axis within the FANUC control. The position is displayed on the FANUC screen and all FANUC functions apply, such as Jog and MDI functions. The major limitation to any of these systems is that 5-axis contouring is not possible, and one axis has to be permanently designated as indexing-only.

If a manufacturer needs 5-axis machining capabilities and their CNC does not support 5-axes, they can always consider retrofitting the machine with a new FANUC control and a new rotary table. This option may not be practical in all cases, but if the machine tool is mechanically sound, the cost of a 5th axis rotary table and a control upgrade may be an attractive alternative to purchasing a new 5-axis machining center.

The new generation ROBODRILL vertical machining centre promises unrivalled quality and precision at great hourly rates. With an unbeatable tool change time of 0.7 seconds and a turret capable of handling tools weighing 4 kg, the new advanced versions are both the fastest and strongest 5-axis CNC machines on the market. Advanced or standard, every ROBODRILL vertical machining centre is a real high-speed all-rounder offering incredible performance and unbeatable efficiency.

The data in the CNC rotary table specification sheet are calculated based on FANUC αiF servo motors. If other brands of servo motors are employed, please refer to the below list in order to select the suitable non-Fanuc servo motors whose sizes and features are similar to assigned Fanuc αiF ones. But, the below list is not suitable for the rotary axis of FAR-160SN and FAR-170A. Please consult with TJR to confirm the model of servo motor while placing order.

TANSHING products can be selected depending on different machining conditions. A wide range of models, such as the type of high load, high rigidity, high speed, high precision, long life span, zero backlashes, ultra-high load 10-60 tons large precision rotary table, and hydrostatic table can be customized. In addition, there is a variety of new 5 axis rotary tables, swing head rotary, etc. The complete series is available in our product line.

TANSHING’s R&D team is capable of dealing with a variety of machining requirements, such as speed and load capacity improvement. Any customized accessories can be planned and designed quickly. The same type of rotary table with a direct drive motor has been widely installed at domestic and foreign machine tool manufacturers. Our techniques for the function application of product, assembly, and testing are well-developed. We welcome machine tool manufacturers and machining shops to contact us for any kind of inquiry.