rotary table repair pricelist

The original Fadal rotary heads are still one of the best overall designed attachments for the Fadal machine. While there are many imported rotary heads that might "look good" on the outside, it"s the inside that really counts. The simple fact is the Fadal rotary tables were specifically designed to take a crash and keep on working.

Many different rotary heads were made throughout the years of production. A 4th or 5th rotary axis was one of the most popular machine options. In the early 90"s we started shipping all machines "4th axis ready" which means the machine has all the wiring necessary. You basically only needed an amplifier and a axis controller card with software. Contact us if you thinking of adding a 4th axis, we offer all the necessary components.

The very first rotary table sold that was sold on the VMC45 in 1981. It was designed and manufactured by Fadal for the VMC45, it never realized full production after production the VMC45 was stopped.

Troyke Mfg. Co. - Afterwards, with the introduction of the VMC40 in 1984, we began offering the TROYKE rotary products as a 4th axis option. The table had an interesting full contact bearing surface using Turcite between the faceplate and the casting with radial bearings support for the faceplate spindle. Few of these units still remain in the field today. If needed, we can provide complete service for these units.

Soon after 1987, we started adapting many of the popular Japanese rotary tables. Some customers would send us their tables and we adapt our motors and 4th axis interface to them. Eventually we started adding the Tsudakoma, Tecnara and Nikken rotary tables as a direct option to all machines.

VH65 - After years of installing and also repairing the many various manufactures rotary tables we sold, we learned what different designs worked and didn"t work in the machines. The second rotary head Fadal designed was the VH65. The VH65 stands for Vertical or Horizontal mount and 6.5" diameter faceplate.

TR65 - The TR65 (Tilt/Rotate, 6.5" dia. faceplate) had a unique clutch system build into the trunion for the B-axis. One of the biggest problems with 5-axis programming was that is was easier to crash than to program. And a B-axis crash usually resulted in the customer having to return the unit for repair. With this unique design, if the Z-axis crashed into the part, instead of damaging the gears it would simply slip the trunion clutch. The CNC knows the exact position of the B-axis because of the rotary scale feedback that is directly attached to the trunion and not the motor. The addition of the trunion clutch was so important because it virtually eliminated the disruption of operation for a service call.

C). Face plate spindle damage, we had one unit that actually collapsed part of the spindle shaft. Fortunately, we were able to repair the spindle, potentially saving the customer the cost of replacing the entire face plate spindle.

You will receive an estimate of repair 5-10 days (depending on workload) after receiving rotary unit. Repairs take an average of 10 to 30 working days after receiving approval. Evaluation charge of $500.00 will apply if you do not get it done.

Your rotary unit is repaired, reassembled and run in for 10 hours. It is then re-inspected, all final adjustments and calibrations are performed to the original manufactures specification. We warranty our complete Rebuilds for 1 year.

As you can see we are the most qualified to tune-up or rebuild your rotary table. Having been there from the beginning, we know exactly what your table needs to bring it up to original specifications. Simply call Toll Free 1-800-342-3475 for any questions.

Has your production come to a staggering halt? At CNC Rotary, we understand the time-sensitivity and importance of getting your device up and running which is why we offer a reliable breakdown & repairs service from our workshop in Chesterfield.

Want a cost-effective alternative to a new rotary table? We can send our own reliable, secure courier service to pick up your machine to take back to our workshop. We"ll do all the work, painting, rebuilding and testing before delivering it back to you.

And finally, a great deal of attention was devoted to the service friendliness of CNC rotary tables from pL LEHMANN in order to keep downtime as brief as possible. Thanks to sensors and electronic applications, every partner can, in an emergency, receive support directly from headquarters via teleservice. Or the customer is advised in advance to perform maintenance, depending on the usage. Real industry 4.0 / smart factory.

Servicing is a vital part of the up keep and maintenance of all CNC machines. Unfortunately it has become the norm to avoid the rotary tables off of the machines regular service packages due to their complexity and accuracy, but this is the fastest route to high cost repairs / breakdowns.

Midland Engineering carry out full services on all makes/models of rotary tables and can predict issues before they happen. We do this by testing and re calibrating all aspects of the device in order to produce a full report of data. This data is then used to carry out pre-planned preventative maintenance, helping to avoid unexpected breakdowns.

Our fully equipped service department has a combined total of over two hundred years of experience, enabling us to offer complete and timely support for the full range of NIKKEN products. From our Euro Centre alone we support over 3,000 operational Rotary Tables in the UK and over 20,000 throughout Europe.

While NIKKEN products are renowned for their high quality, reliability, and robustness; an annual service will help to protect the longevity of customers" investments and provide defence against unexpected failure. Proactive maintenance safeguards productivity and provides our fully trained, dedicated technicians the opportunity to spot early signs of issues and react accordingly. This is proven to be more cost-effective than waiting until repairs are needed and eliminates any excessive waste parts.

"If I had to give one tip to customers, it would be to make sure that you have your Rotary Tables / Presetters serviced by NIKKEN every year. Not only are we the OEM using genuine parts to retain the quality NIKKEN is known for, but the experience and knowledge of our products is simply unrivalled. Opting for preventive maintenance will always prove to be more cost-effective when compared to a ‘if it isn’t broken don’t fix it’ approach – your car needs servicing every year, and so does your Rotary Table / Presetter!"

Regularly servicing your Rotary Table can make the difference between it running smoothly and the risk of it breaking down incurring unexpected expenses and massively reducing production time.

Removing costs from any business increases profit margins but avoiding servicing your unit may prove to be a false economy, as wear and tear is inevitable and what is picked up during a service as minor maintenance can soon become a costly major repair if left to worsen, again incurring unexpected costs.

After a service is carried out on any CNC Rotary Table, a full report is provided to highlight any early warning signs. This report allows you to schedule planned maintenance, minimising downtime and being able to set budget aside for necessary repairs, ensuring you avoid a costly breakdown or gradual reduction in component quality.

We see many cases of contaminated oil leading to premature bearing failure and accelerated wear, in fact, research shows that over half the number of bearing failures in industrial equipment occur due to the contamination of bearing oil. Just as any car needs regular oil changes, your rotary table will also benefit from regular servicing to protect against damage due to degradation of lubrication.

A Standard Nikken Service entails a full functionality check, adjustment of backlashes etc. where appropriate and oil change & resealing of covers to prevent coolant ingress. We also carry out a range of tests at the same time which give a clear picture of the condition of the bearings, seals, wormscrew and gear, presented in a full report on the current rotary table condition, without the need to remove the table from the machine or strip it down.

Here at Nikken, we have a fully equipped Service Department with over 20 years experience enabling us to offer complete and timely support for all Nikken CNC Rotary Tables, NC Tool Systems and Tool Presetters. We offer one off and annual service agreements to ensure your machine is running at its best performance.

American Block continues to offer the very best in specialty oilfield equipment repair, manufacturing and reconditioning. With facilities and partners around the globe, we are able to respond to your needs immediately – 24 hours a day, 7 days a week, 365 days a year – and always provide you with the most cost effective solution because we know how important your bottom line is.

Our team of highly skilled-technicians, integrated with the best engineering and manufacturing personnel in the industry, stand ready to provide on-site category four inspections, written recommendations or services to repair or refurbish your drilling, flowline, and/ or well servicing equipment. We do this in our Houston, Odessa, and Oklahoma facilities or in our affiliated ABCO Dubai and Mumbai facilities.

Explore our comprehensive menu of in-house repair, rebuild and preventative maintenance services. Our service engineers are highly experienced and provide repair and rebuild services for a vast array of products including:Hydraulic Cylinder Repairs

All equipment repairs are performed locally right at our US factory. The repair, rebuild and preventative maintenance team is located at our corporate and manufacturing facility in Schaumburg, Illinois. The proximity of our location will help ensure you receive your repaired equipment back for operation faster and for the lowest cost possible.

We offer repairs on Kitagawa Hydraulic Cylinders and other brands. Our Hydraulic Cylinder repair process includes disassembly and comprehensive cleaning and inspection of the cylinder. Our service engineers and technicians also perform pressure testing and standard functionality tests to ensure our customers’ Hydraulic Cylinders are returned to operation fully working.

Every chuck repair is factory certified using genuine Kitagawa parts. Standard service procedures include complete disassembly of the chuck, extensive cleaning, inspected and testing for functionality and accuracy. We utilize our patented Tri-Kote lubricant which is engineered specifically for all Kitagawa chucks. Tri-Kote lubricant significantly improves safety, gripping force and the service life of your chucks.

Rest assured, when Kitagawa NorthTech services your machining and production equipment, it will return to your facility fully repaired and working. We stand behind all our service repairs by guaranteeing the work we perform. Consult with the factory for our terms of services.

To upgrade a manual rotary table to CNC-ready, the entire worm housing and the components inside must be replaced with a CNC worm housing. This is done as a factory-only replacement. You will need to ship your manual rotary table back to our factory for the conversion.

Normally, the worm/worm gear drive of Velmex rotary tables do not need any servicing. However, under severe conditions replenishing the lubricant will prolong the life of the gears. A small amount of Lubriplate can be placed in the access hole. See the user guide that came with your Rotary Table for instructions.

Yes, both models of Rotary Tables have a hollow spindle or open aperture in the center for optical applications. The manually-operated Velmex Turntable does not.

Yes, Rotary Tables can be and are frequently combined with other slides to achieve a particular motion or positioning. Which stage used in conjunction with the Rotary Table will determine which adapter plate or bracket might be required.

A special alloy steel worm screw with excellent shock resistance is adopted for small-size rotary tables to extend their service life and realize high cost effectiveness.

On the other hand, the extremely rigid and high-speed rotation-capable carbide worm screw is adopted for large-size rotary tables to withstand severe usage and maintain its accuracy almost permanently.