rotary table repair price

At Rusach International “Service, Repair, Maintenance, Modification & Retrofitting” is part of our business.  We not only service, repair, maintain, and sell repair parts, we also can do machine retrofitting with pallet automation systems and rotary tables.  Our rotary table service, rotary table repair & rotary table maintenance programs are conducted by one of the industries oldest and most respected rotary table manufacturers.  We also do pallet system modification and upgrades, replace encoders and repair & retrofit pallet systems.  Onsite service, Offsite service or a yearly service contract, one of our trained and capable Service Engineers can take care of all your needs!  Rotary table service, rotary table repair, rotary table maintenance.  Have your rotary table expertly repaired in our Indiana plant!

CNC TOOLS provides an exchange credit for most defective items. Our exchange program provides you with savings and keep us stocked for the next time you order. A repairable unit will need to be evaluated to approve full exchange credit.

CNC TOOLS provides 12-Month Warranty to most NEW and Refurbished products unless otherwise specified. If the unit fails within the warranty period we will evaluate, repair or replace no questions asks. We stand behind our products to help customers minimize machine downtime.

The original Fadal rotary heads are still one of the best overall designed attachments for the Fadal machine. While there are many imported rotary heads that might "look good" on the outside, it"s the inside that really counts. The simple fact is the Fadal rotary tables were specifically designed to take a crash and keep on working.

Many different rotary heads were made throughout the years of production. A 4th or 5th rotary axis was one of the most popular machine options. In the early 90"s we started shipping all machines "4th axis ready" which means the machine has all the wiring necessary. You basically only needed an amplifier and a axis controller card with software. Contact us if you thinking of adding a 4th axis, we offer all the necessary components.

The very first rotary table sold that was sold on the VMC45 in 1981. It was designed and manufactured by Fadal for the VMC45, it never realized full production after production the VMC45 was stopped.

Troyke Mfg. Co. - Afterwards, with the introduction of the VMC40 in 1984, we began offering the TROYKE rotary products as a 4th axis option. The table had an interesting full contact bearing surface using Turcite between the faceplate and the casting with radial bearings support for the faceplate spindle. Few of these units still remain in the field today. If needed, we can provide complete service for these units.

Soon after 1987, we started adapting many of the popular Japanese rotary tables. Some customers would send us their tables and we adapt our motors and 4th axis interface to them. Eventually we started adding the Tsudakoma, Tecnara and Nikken rotary tables as a direct option to all machines.

VH65 - After years of installing and also repairing the many various manufactures rotary tables we sold, we learned what different designs worked and didn"t work in the machines. The second rotary head Fadal designed was the VH65. The VH65 stands for Vertical or Horizontal mount and 6.5" diameter faceplate.

TR65 - The TR65 (Tilt/Rotate, 6.5" dia. faceplate) had a unique clutch system build into the trunion for the B-axis. One of the biggest problems with 5-axis programming was that is was easier to crash than to program. And a B-axis crash usually resulted in the customer having to return the unit for repair. With this unique design, if the Z-axis crashed into the part, instead of damaging the gears it would simply slip the trunion clutch. The CNC knows the exact position of the B-axis because of the rotary scale feedback that is directly attached to the trunion and not the motor. The addition of the trunion clutch was so important because it virtually eliminated the disruption of operation for a service call.

C). Face plate spindle damage, we had one unit that actually collapsed part of the spindle shaft. Fortunately, we were able to repair the spindle, potentially saving the customer the cost of replacing the entire face plate spindle.

You will receive an estimate of repair 5-10 days (depending on workload) after receiving rotary unit. Repairs take an average of 10 to 30 working days after receiving approval. Evaluation charge of $500.00 will apply if you do not get it done.

Your rotary unit is repaired, reassembled and run in for 10 hours. It is then re-inspected, all final adjustments and calibrations are performed to the original manufactures specification. We warranty our complete Rebuilds for 1 year.

As you can see we are the most qualified to tune-up or rebuild your rotary table. Having been there from the beginning, we know exactly what your table needs to bring it up to original specifications. Simply call Toll Free 1-800-342-3475 for any questions.

Has your production come to a staggering halt? At CNC Rotary, we understand the time-sensitivity and importance of getting your device up and running which is why we offer a reliable breakdown & repairs service from our workshop in Chesterfield.

Want a cost-effective alternative to a new rotary table? We can send our own reliable, secure courier service to pick up your machine to take back to our workshop. We"ll do all the work, painting, rebuilding and testing before delivering it back to you.

Explore our comprehensive menu of in-house repair, rebuild and preventative maintenance services. Our service engineers are highly experienced and provide repair and rebuild services for a vast array of products including:Hydraulic Cylinder Repairs

All equipment repairs are performed locally right at our US factory. The repair, rebuild and preventative maintenance team is located at our corporate and manufacturing facility in Schaumburg, Illinois. The proximity of our location will help ensure you receive your repaired equipment back for operation faster and for the lowest cost possible.

We offer repairs on Kitagawa Hydraulic Cylinders and other brands. Our Hydraulic Cylinder repair process includes disassembly and comprehensive cleaning and inspection of the cylinder. Our service engineers and technicians also perform pressure testing and standard functionality tests to ensure our customers’ Hydraulic Cylinders are returned to operation fully working.

Every chuck repair is factory certified using genuine Kitagawa parts. Standard service procedures include complete disassembly of the chuck, extensive cleaning, inspected and testing for functionality and accuracy. We utilize our patented Tri-Kote lubricant which is engineered specifically for all Kitagawa chucks. Tri-Kote lubricant significantly improves safety, gripping force and the service life of your chucks.

Rest assured, when Kitagawa NorthTech services your machining and production equipment, it will return to your facility fully repaired and working. We stand behind all our service repairs by guaranteeing the work we perform. Consult with the factory for our terms of services.

Servicing is a vital part of the up keep and maintenance of all CNC machines. Unfortunately it has become the norm to avoid the rotary tables off of the machines regular service packages due to their complexity and accuracy, but this is the fastest route to high cost repairs / breakdowns.

Midland Engineering carry out full services on all makes/models of rotary tables and can predict issues before they happen. We do this by testing and re calibrating all aspects of the device in order to produce a full report of data. This data is then used to carry out pre-planned preventative maintenance, helping to avoid unexpected breakdowns.

And finally, a great deal of attention was devoted to the service friendliness of CNC rotary tables from pL LEHMANN in order to keep downtime as brief as possible. Thanks to sensors and electronic applications, every partner can, in an emergency, receive support directly from headquarters via teleservice. Or the customer is advised in advance to perform maintenance, depending on the usage. Real industry 4.0 / smart factory.

Regularly servicing your Rotary Table can make the difference between it running smoothly and the risk of it breaking down incurring unexpected expenses and massively reducing production time.

Removing costs from any business increases profit margins but avoiding servicing your unit may prove to be a false economy, as wear and tear is inevitable and what is picked up during a service as minor maintenance can soon become a costly major repair if left to worsen, again incurring unexpected costs.

After a service is carried out on any CNC Rotary Table, a full report is provided to highlight any early warning signs. This report allows you to schedule planned maintenance, minimising downtime and being able to set budget aside for necessary repairs, ensuring you avoid a costly breakdown or gradual reduction in component quality.

We see many cases of contaminated oil leading to premature bearing failure and accelerated wear, in fact, research shows that over half the number of bearing failures in industrial equipment occur due to the contamination of bearing oil. Just as any car needs regular oil changes, your rotary table will also benefit from regular servicing to protect against damage due to degradation of lubrication.

A Standard Nikken Service entails a full functionality check, adjustment of backlashes etc. where appropriate and oil change & resealing of covers to prevent coolant ingress. We also carry out a range of tests at the same time which give a clear picture of the condition of the bearings, seals, wormscrew and gear, presented in a full report on the current rotary table condition, without the need to remove the table from the machine or strip it down.

Here at Nikken, we have a fully equipped Service Department with over 20 years experience enabling us to offer complete and timely support for all Nikken CNC Rotary Tables, NC Tool Systems and Tool Presetters. We offer one off and annual service agreements to ensure your machine is running at its best performance.

Normally, the worm/worm gear drive of Velmex rotary tables do not need any servicing. However, under severe conditions replenishing the lubricant will prolong the life of the gears. A small amount of Lubriplate can be placed in the access hole. See the user guide that came with your Rotary Table for instructions.

Yes, both models of Rotary Tables have a hollow spindle or open aperture in the center for optical applications. The manually-operated Velmex Turntable does not.

Yes, Rotary Tables can be and are frequently combined with other slides to achieve a particular motion or positioning. Which stage used in conjunction with the Rotary Table will determine which adapter plate or bracket might be required.

We offer quick turnaround and since all repairs and maintenance are performed locally, it reduces your down time. We diagnose, rebuild and repair each machine to restore it to optimal performance. All services are performed by knowledgeable, courteous, local Haas factory-certified service technicians to ensure that your CNC rotary table repair service is done according to manufacturer standards.

Productivity offers rotary table preventive maintenance that includes motor checks, backlash adjustments, flushing and replacement of lubricant and replacement of O-rings and seals. We also offer full service electronic repair of servo control units and cables.

Hofmann Rotary Tables has developed a solid reputation for high-quality and affordable indexing devices, rotary tables, and tailstocks. Superior Spindle is proud to be a factory service partner for all, including the HPRS, HTH, R, and WR series.

When you experience issues with your Hofmann products, you can count on our ISO-certified and factory-trained technicians at Superior Spindle. We can repair all types of NC and manual indexing devices, tailstocks, and chuck stands.Our average turnaround time is usually between 10 and 14 business days.

We know that downtime is costly and strive to repair your equipment as quickly as possible. If you’re in an emergency situation, we also provide expedited repair services (based on part availability) with a turnaround time between 1 and 3 business days.

Our Repair ProcessDisassembly &  Free Evaluation: When you send your Hofmann rotary table to us, our team will fully disassemble it in our HEPA Class 10,000 cleanroom and evaluate all components for signs of wear and tear or damage.

Repairs: Once you accept your quote, our team will get to work repairing and replacing components, including handles, spears, worm drives, bearings, and more.

Testing & Inspection: After repairs are complete, our team tests the rotary table to ensure optimal performance. Before your table is shipped back to you, our Quality Assurance team will perform a final inspection.

Shipping: All shipping and handling is covered by Superior Spindle. When you receive your newly refurbished table, we will provide you with a list of all components that were repaired/replaced as well as recommended maintenance.

Ourcutting-edge facility allows us to offer a wide array of additional services. Beyond our standard and expedited Hofmann rotary table repairs, we also provide vibration analysis, engineering recommendations, and retrofitting. Superior Spindle understands precision and is able to hold tolerances to 1 micron.

At Superior Spindle, our top priority is your satisfaction. As an ISO-certified business, we ensure quality every step of that way, offer exceptional turnaround times, and back every repair with a peace-of-mind warranty.

Superior Spindle has been a trusted provider of Hofmann rotary table repairs for over a decade and provides services to manufacturers throughout North America. If you’re experiencing issues with your rotary table, or are looking for design upgrade recommendations, call (734) 224-4778 orfill out our online formtoday.