cnc rotary table repair pricelist

The original Fadal rotary heads are still one of the best overall designed attachments for the Fadal machine. While there are many imported rotary heads that might "look good" on the outside, it"s the inside that really counts. The simple fact is the Fadal rotary tables were specifically designed to take a crash and keep on working.

Many different rotary heads were made throughout the years of production. A 4th or 5th rotary axis was one of the most popular machine options. In the early 90"s we started shipping all machines "4th axis ready" which means the machine has all the wiring necessary. You basically only needed an amplifier and a axis controller card with software. Contact us if you thinking of adding a 4th axis, we offer all the necessary components.

The very first rotary table sold that was sold on the VMC45 in 1981. It was designed and manufactured by Fadal for the VMC45, it never realized full production after production the VMC45 was stopped.

Troyke Mfg. Co. - Afterwards, with the introduction of the VMC40 in 1984, we began offering the TROYKE rotary products as a 4th axis option. The table had an interesting full contact bearing surface using Turcite between the faceplate and the casting with radial bearings support for the faceplate spindle. Few of these units still remain in the field today. If needed, we can provide complete service for these units.

Soon after 1987, we started adapting many of the popular Japanese rotary tables. Some customers would send us their tables and we adapt our motors and 4th axis interface to them. Eventually we started adding the Tsudakoma, Tecnara and Nikken rotary tables as a direct option to all machines.

VH65 - After years of installing and also repairing the many various manufactures rotary tables we sold, we learned what different designs worked and didn"t work in the machines. The second rotary head Fadal designed was the VH65. The VH65 stands for Vertical or Horizontal mount and 6.5" diameter faceplate.

TR65 - The TR65 (Tilt/Rotate, 6.5" dia. faceplate) had a unique clutch system build into the trunion for the B-axis. One of the biggest problems with 5-axis programming was that is was easier to crash than to program. And a B-axis crash usually resulted in the customer having to return the unit for repair. With this unique design, if the Z-axis crashed into the part, instead of damaging the gears it would simply slip the trunion clutch. The CNC knows the exact position of the B-axis because of the rotary scale feedback that is directly attached to the trunion and not the motor. The addition of the trunion clutch was so important because it virtually eliminated the disruption of operation for a service call.

C). Face plate spindle damage, we had one unit that actually collapsed part of the spindle shaft. Fortunately, we were able to repair the spindle, potentially saving the customer the cost of replacing the entire face plate spindle.

You will receive an estimate of repair 5-10 days (depending on workload) after receiving rotary unit. Repairs take an average of 10 to 30 working days after receiving approval. Evaluation charge of $500.00 will apply if you do not get it done.

Your rotary unit is repaired, reassembled and run in for 10 hours. It is then re-inspected, all final adjustments and calibrations are performed to the original manufactures specification. We warranty our complete Rebuilds for 1 year.

As you can see we are the most qualified to tune-up or rebuild your rotary table. Having been there from the beginning, we know exactly what your table needs to bring it up to original specifications. Simply call Toll Free 1-800-342-3475 for any questions.

We offer quick turnaround and since all repairs and maintenance are performed locally, it reduces your down time. We diagnose, rebuild and repair each machine to restore it to optimal performance. All services are performed by knowledgeable, courteous, local Haas factory-certified service technicians to ensure that your CNC rotary table repair service is done according to manufacturer standards.

Productivity offers rotary table preventive maintenance that includes motor checks, backlash adjustments, flushing and replacement of lubricant and replacement of O-rings and seals. We also offer full service electronic repair of servo control units and cables.

Has your production come to a staggering halt? At CNC Rotary, we understand the time-sensitivity and importance of getting your device up and running which is why we offer a reliable breakdown & repairs service from our workshop in Chesterfield.

Want a cost-effective alternative to a new rotary table? We can send our own reliable, secure courier service to pick up your machine to take back to our workshop. We"ll do all the work, painting, rebuilding and testing before delivering it back to you.

The largest B type model from Nikken with motor mounted to the rear, with higher gear ratio over earlier models increases speed over the vertically mounted motor version type CNC-400V. This unit also has a hydraulic clamping system. The unit has a 130mm spindle nose location with a location depth of 12mm with 105mm directly through the table and a has a centre height of 230mm in the vertical position. This device in the first instance is a vertical mount only device with options for a side mount motor, version which can be found under product code CNC-400V. An excellent carrying capacity of 250kg vertically unsupported and 500kg between centres with a standard tailstock with rotation speeds up to 22. 2rpm dependent on motor selection. (example given is with a 2000rpm motor)Net weight of this device is around 280kgThe Nikken CNC-401B rotary table is offered without motor and can be prepared to suit any interface at additional cost (see our interface listings for details and costs for “external interface”) (motor, switch, cable and connector requirements if you already have a “4th axis interface” in the machine) and machine interface costs (if you do not have the additional axis fitted). Motor is mounted to the rear via the right hand side on this device and is designed to avoid restriction to the Y axis capability and with a large bore available should you want to machine long bar components that need to be mounted through the centre. Please remember however, that being a back mount device the centre bore is restricted to passing through only the depth of the casting (240mm)This range of Nikken devices have Tungsten carbide worm shafts and hardened wheels which can mean less backlash adjustment required over a conventional brass/bronze standard gear.

Servicing is a vital part of the up keep and maintenance of all CNC machines. Unfortunately it has become the norm to avoid the rotary tables off of the machines regular service packages due to their complexity and accuracy, but this is the fastest route to high cost repairs / breakdowns.

Midland Engineering carry out full services on all makes/models of rotary tables and can predict issues before they happen. We do this by testing and re calibrating all aspects of the device in order to produce a full report of data. This data is then used to carry out pre-planned preventative maintenance, helping to avoid unexpected breakdowns.

To upgrade a manual rotary table to CNC-ready, the entire worm housing and the components inside must be replaced with a CNC worm housing. This is done as a factory-only replacement. You will need to ship your manual rotary table back to our factory for the conversion.

Yuasa has been a major provider of CNC rotary products for decades. They can be found in large as well as in small facilities throughout the North American continent. Potomac Electric has recently added Yuasa UDNC-M1 (single-axis) and UDNC-M2 (dual-axis) rotary table programmable controllers to its CNC Repair Services line. Both controllers utilize Delta Tau"s PMAC x/y controller and Delta Tau Geo drive. Potomac Electric has been repairing Delta Tau controllers, drives, and accessories for over 15 years.

We are a small business and we understand the difficulty and cost of maintaining your CNC machinery. Please drop us a note on our Rotary Table Repair Inquiry and Quotes page with any questions.

And finally, a great deal of attention was devoted to the service friendliness of CNC rotary tables from pL LEHMANN in order to keep downtime as brief as possible. Thanks to sensors and electronic applications, every partner can, in an emergency, receive support directly from headquarters via teleservice. Or the customer is advised in advance to perform maintenance, depending on the usage. Real industry 4.0 / smart factory.

* pL SOLUTIONS Shanghai Co. Ltd is part of a network of locally owned, independent representatives and service specialists dedicated exclusively to the sales, service, and support of CNC rotary tables designed and manufactured by the Swiss firm Peter Lehmann AG (pL)

* pL SOLUTIONS India/SEAis part of a network of locally owned, independent distributors and service specialists dedicated exclusively to the sales, service, and support of CNC rotary tables designed and manufactured by the Swiss firm Peter Lehmann AG (pL)

* pL SOLUTIONS Italia is part of a network of locally owned, independent distributors and service specialists dedicated exclusively to the sales, service, and support of CNC rotary tables designed and manufactured by the Swiss firm Peter Lehmann AG (pL)

* pL SOLUTIONS Japan is part of a network of locally owned, independent distributors and service specialists dedicated exclusively to the sales, service, and support of CNC rotary tables designed and manufactured by the Swiss firm Peter Lehmann AG (pL)

* pL SOLUTIONS USAis part of a network of locally owned, independent distributors and service specialists dedicated exclusively to the sales, service, and support of CNC rotary tables designed and manufactured by the Swiss firm Peter Lehmann AG (pL)

* pL SOLUTIONS India/SEA is part of a network of locally owned, independent distributors and service specialists dedicated exclusively to the sales, service, and support of CNC rotary tables designed and manufactured by the Swiss firm Peter Lehmann AG (pL)

* pL SOLUTIONS USA is part of a network of locally owned, independent distributors and service specialists dedicated exclusively to the sales, service, and support of CNC rotary tables designed and manufactured by the Swiss firm Peter Lehmann AG (pL)

* pL SOLUTIONS India/SEAis part of a network of locally owned, independent distributors and service specialists dedicated exclusively to the sales, service, and support of CNC rotary tables designed and manufactured by the Swiss firm Peter Lehmann AG (pL)

* pL SOLUTIONS South Korea is part of a network of locally owned, independent distributors and service specialists dedicated exclusively to the sales, service, and support of CNC rotary tables designed and manufactured by the Swiss firm Peter Lehmann AG (pL)

* pL SOLUTIONS India/SEA is part of a network of locally owned, independent distributors and service specialists dedicated exclusively to the sales, service, and support of CNC rotary tables designed and manufactured by the Swiss firm Peter Lehmann AG (pL)

* pL SOLUTIONS USAis part of a network of locally owned, independent distributors and service specialists dedicated exclusively to the sales, service, and support of CNC rotary tables designed and manufactured by the Swiss firm Peter Lehmann AG (pL)

* pL SOLUTIONS India/SEAis part of a network of locally owned, independent distributors and service specialists dedicated exclusively to the sales, service, and support of CNC rotary tables designed and manufactured by the Swiss firm Peter Lehmann AG (pL)

Regularly servicing your Rotary Table can make the difference between it running smoothly and the risk of it breaking down incurring unexpected expenses and massively reducing production time.

Removing costs from any business increases profit margins but avoiding servicing your unit may prove to be a false economy, as wear and tear is inevitable and what is picked up during a service as minor maintenance can soon become a costly major repair if left to worsen, again incurring unexpected costs.

After a service is carried out on any CNC Rotary Table, a full report is provided to highlight any early warning signs. This report allows you to schedule planned maintenance, minimising downtime and being able to set budget aside for necessary repairs, ensuring you avoid a costly breakdown or gradual reduction in component quality.

We see many cases of contaminated oil leading to premature bearing failure and accelerated wear, in fact, research shows that over half the number of bearing failures in industrial equipment occur due to the contamination of bearing oil. Just as any car needs regular oil changes, your rotary table will also benefit from regular servicing to protect against damage due to degradation of lubrication.

A Standard Nikken Service entails a full functionality check, adjustment of backlashes etc. where appropriate and oil change & resealing of covers to prevent coolant ingress. We also carry out a range of tests at the same time which give a clear picture of the condition of the bearings, seals, wormscrew and gear, presented in a full report on the current rotary table condition, without the need to remove the table from the machine or strip it down.

Here at Nikken, we have a fully equipped Service Department with over 20 years experience enabling us to offer complete and timely support for all Nikken CNC Rotary Tables, NC Tool Systems and Tool Presetters. We offer one off and annual service agreements to ensure your machine is running at its best performance.

A large number of specially selected, high-quality second user products are available through our webshop or directly from our technical sales department, providing rotary table products that have been fully rebuilt exclusively by us, to a very high...https://facebook.com/cncrotaryshop/videos/475171379666589/…

Centroid OEM Machine Tool Manufactures offer a wide variety of Centroid CNC equipped machine tools.. click to to find a Centroid equipped CNC machine tools..

Small Milling Machine CNC Control system: $18,385M400 3 axis with 1Kw AC Brushless Yaskawa servo motors and drivesMedium Milling Machine CNC control system: $22,175M400 3 axis with 2Kw AC Brushless Yaskawa servo motors and drivesLarge Milling Machine CNC Control system: $25,760M400 3 axis with 4.4Kw AC Brushless Yaskawa servo motors and drives

Small Slant Bed Lathe CNC control system: $15,450T400 2 axis with 1Kw AC Brushless Yaskawa servo motors and drivesMedium Slant Bed Lathe CNC control system: $18,795T400 2 axis with 2.2Kw, 2.2kw w/brake AC Brushless Yaskawa servo motors and drivesLarge Slant Bed or VTL CNC control system: $21,597T400 2 axis with 4.4Kw, 4.4 Kw w brake AC Brushless Yaskawa servo motors and drives

Auto part set, Auto tool set, 3D contouring, 4th and 5th axis machining, Available in OEM configurations, Professional Installation with Service & Training and DIY CNC kits for both new machines and retrofit upgrades.

From the May issue of Modern Machine Shop Magazine " A CNC retrofit provides improved reliability and functionality compared to an older machine’s original control, and this is helpful in a number of ways. For example, a more intuitive control interface can help speed setups and minimize the chance for programming and/or setup mistakes, which could possibly damage or scrap a high-value work piece. Similarly, shops are also more confident in quoting work for large, expensive parts knowing the new control won’t hiccup partway through an operation and cause the part to be damaged. Shops also are better-positioned to take in “hot” jobs that require fast turnaround due to the retrofitted machine’s improved"... click here to see the complete article in PDF.

CENTROID Boss series II retrofit customer testimonial"The quality and workmanship of the CENTROID equipment was outstanding and very professional. CENTROID was able to custom tailor the control to allow us to continue to use our rotary milling arrangement as before and even expanded our capability. The short story is that we ended up with a four axis CNC mill for less than half the cost of the three axis Haas. This includes the work that was done by our staff."

A special alloy steel worm screw with excellent shock resistance is adopted for small-size rotary tables to extend their service life and realize high cost effectiveness.

On the other hand, the extremely rigid and high-speed rotation-capable carbide worm screw is adopted for large-size rotary tables to withstand severe usage and maintain its accuracy almost permanently.

As CNC machine tool technology has evolved it’s possible to do more operations better, faster and at lower cost than ever before. These advances also mean that there are more machine components and accessories to monitor and maintain. Often overlooked are rotary or trunnion tables that reduce setup and cycle times and, in many applications, enable the machining of complex parts.

Properly functioning rotaries and trunnions are essential to making accurate parts, and like other critical machine components should be checked regularly for signs of wear or damage. The most obvious tipoff that something is wrong with the rotary device is that you experience difficulty setting up a part, or begin producing out-of-tolerance parts. However there are 3 simple checks that, if done regularly, can help keep your rotary tables and trunnions in peak working order:

Check the oil sight glass for discolored or cloudy conditions. This may indicate that a seal has failed and coolant, dirt or other debris is in the lubrication system. Contaminated oil cannot properly protect the inner workings of the rotary device and can cause thousands of dollars in damage.

If you find that your Haas made rotary devices need maintenance or repair, contact your Torrance, CA Haas Factory Outlet for quick and reliable service. Since 1986 Haas has built and sold over 55,000 rotaries and trunnions for Haas and other machine tools, and provides comprehensive service on all 35 models.

Most jobs are turned around in 7 to 10 business days and include a thorough inspection to determine what components need attention to bring the rotary device back to factory specifications. This process includes:

Your Torrance, CA HFO technical service professionals will be happy to discuss your specific rotary device needs and can provide rentals or loaners to help minimize the impact on your production schedules. Learn more by calling Gabriel Monroy, 310-381-0750 Ext. 17526. Or email: gmonroy@haasfactoryoutlet.com. Visit www.haasfactoryoutlet.com for all the local Haas news.