non rotating wire rope specifications factory

Rope Services Direct supplies a variety of anti-spin non rotating wire rope (also called rotation resistant wire-rope). All standard rope wirehas a tendency to develop torque and therefore prone to rotation, whereas non-rotating wire ropes are designed so that the wire-rope outer rotational force naturally counteracts the inner strands rotational force. This is in the event that a rope is subjected to a load.

Rope elongation and rotation occurs on standard ropes when loaded, which can therefore spin the load, quite possibly out of control, which can be dangerous. When the rope rotates in this way the strands will begin to unravel. This causes the rope to lose strength and will undoubtedly fail, which could be catastrophic. It is for these reasons that non rotating wire rope is commonly used for many types of lifting applications including main hoist rope, whip rope,crane rope, off-shore and deck rope and more.

Non rotating wire rope or rotation resistant wire rope has a different construction to standard. as wires and strands are not laid in the same direction like they would be on standard rope. Inner and outer strands of wires are laid in opposite directions. For example the inner may be constructed in left hand lay whilst the outer layer is in right hand lay. The nature of this construction means that torsional forces on the inner and outer wires/strands will counteract each other and therefore minimising the risk of unraveling.

It is worth noting that the number of strand layers will have an effect of the resistance of rotation. A 2 layer rope has less resistance than a 3 layer rope. Therefore the more layers the rope has the greater rotation resistance it will have.

These types of ropes can be classified as spin resistant, rotation resistant or non rotation resistant. Classed on the basis of the number of rotations a certain length of rope does when a force of 20% of the MBF is applied; with 1 turn or less the rope will be classified as non rotating; with rotations between 1 & 4 the rope is classed as low rotation and for rotations between 4 & 10 the rope will be classified as spin resistant, any higher and the rope is NOT rotation resistant at all.

Correct usage and care with handling will prolong the working life. This is due to the friction on the inner wires caused by the strand crossover’s which will eventually cause the inner wires to break up. This is more apparent on non rotating wire rope with two layers. Ropes with 3 or more strand layers will distribute the radial pressures more evenly. Which will reduce friction and stress on the inner wires.

Regular,thorough inspectionsof non rotating rope are essential due to the fact that it is the inner strands that often break first and broken internal wires often go unnoticed as they are difficult to see.Rope Services Direct offer inspectionson all rope with certification issued on completion.

Holding both ends of the rope will prevent unraveling. Correctly fitted terminations will help to prevent damage. Kinking and unraveling may occur and they can also have an effect on the rotational balance if not fitted correctly.

This wire rope construction is available in both galvanised and ungalvanised finish with either ordinary or langs lay. The construction family includes 17X7, 18X7 and 19X7. For further flexibility and other performance characteristics we also supply 32X7, 35X7 and 37X7.

Depending upon your requirement for higher breaking load or better wear characteristics, these wire ropes are available in different finishes and lubrications as well as being available with plastic impregnated.

Depending upon your requirement for higher breaking load or better wear characteristics, these wire ropes are available in different finishes and lubrications as well as being available with plastic impregnated or in compacted constructions.

The characteristic of these wire ropes are that the outer layer is twisted in the opposite direction of their inner layers. The sometimes confusing issue is that many 8-, 9- and 10 strand constructions are 2-layer types but their inner strands are NOT twisted in the opposite direction and therefore these rope are NOT spin-resistant; plus, for the untrained eye these ropes look very much alike their spin-resistant variants. These and regular 6-strand ropes will spin violently and unlay themselves when loaded when one rope end is allowed to spin freely. They may also develop a significant drop in breaking strength and an even larger drop in their fatigue life characteristic (Torsion Fatigue).

To achieve any degree of resisting the tendency of a rope to spin and unlay under load all such rope types (other than 4-strand ones) are constructed with 2 or more layers of opposite twisted strands (see picture on right).

2-layer ropes (MULTI, COMPAC 18) have a larger tendency to rotate than 3-layer ones (e.g. Class 34 x 7, COMPAC® 35). Furthermore, 2-layer spin-resistant and rotation resistant ropes will develop only about 55% to 75% of their breaking strength when one end is allowed to rotate freely. This number increases to between 95% to 100% for 3-layer (e.g. COMPAC® 35) non-rotating ropes.

Another important issue is that 2-layer rotation resistant and 2-layer spin-resistant rope types have shown to break up from the inside. The 8 (e.g. 8×25 spin-resistant) or 12 outer strands (19×7, 19×19, COMPAC®18) are not able to evenly distribute the radial forces and because of the inherent internal strand cross overs (which make the rope spin- or rotation resistant) the resultant severe notching stresses cause the rope core to break up premature (unless the core is plastic coated, e.g. Python® Multi). Unexpected and sudden rope failures may be the result. Moreover, 2-layer spin-resistant or rotation resistant ropes satisfy only low to moderate rotational resistance demands.

3-layer rope constructions (e.g. COMPAC® 35) have many more outer strands which can much better distribute the radial pressures onto the reverse lay inner strands. These ropes should be selected for larger mobile- and ALL tower cranes.

Non-rotating wire ropes are designed so that the wire-rope outer rotational force naturally counteracts the inner strands rotational force in the event of a load applied.

Rather than all wires and strands being laid in the same direction, a rotation resistant wire rope consists of inner strands being laid in the opposite direction to the outer layers, for example the inner may be constructed in left hand lay whilst the outer layer is in right hand lay. This construction means that torsional forces on the inner and outer wires / strands will counteract each other and so minimise the risk of unraveling.

Using an ordinary lifting wire rope for a job or equipment which demand a non-rotating wire rope si very dangerous and it presents the following risks:

The 35X7 class wire rope is a non-rotaional wire rope. It is mostly used for main and auxiliary hoist lines in mobile and tower crane applications. The highest avialable rotation-resistant wire rope on the market, it is excellent for all single and multiple line reeving applications. Designed to be used with a swivel.

The 35X7 class wire rope offers the highest rotation-resistance by laying 12 strands around a core in one direction and 16 strands around the first set of strands in the opposite direction. When under tension, the opposing rotational forces work in tandem to create the highest avaialble rotation-resistance.

Depending upon your requirement for higher breaking load or better wear characteristics, these wire ropes are available in different finishes and lubrications as well as being available with plastic impregnated or in compacted constructions.

Wire rope is a complex mechanical device that has many moving parts all working in tandem to help support and move an object or load. In the lifting and rigging industries, wire rope is attached to a crane or hoist and fitted with swivels, shackles or hooks to attach to a load and move it in a controlled matter. It can also be used to lift and lower elevators, or as a means of support for suspension bridges or towers.

Wire rope is a preferred lifting device for many reasons. Its unique design consists of multiple steel wires that form individual strands laid in a helical pattern around a core. This structure provides strength, flexibility, and the ability to handle bending stresses. Different configurations of the material, wire, and strand structure will provide different benefits for the specific lifting application, including:Strength

However, selecting the proper wire rope for your lifting application requires some careful thought. Our goal is to help you understand the components of a wire rope, the construction of wire rope, and the different types of wire rope and what they might be used for. This will allow you to select the best performing and longest-lasting wire rope for the job at hand.

A wire rope is, in reality, a very complicated machine. A typical 6 x 25 rope has 150 wires in its outer strands, all of which move independently and together in a very complicated pattern around the core as the rope bends. Clearances between wires and strands are balanced when a rope is designed so that proper bearing clearances will exist to permit internal movement and adjustment of wires and strands when the rope has to bend. These clearances will vary as bending occurs, but are of the same range as the clearances found in automobile engine bearings.

Understanding and accepting the “machine idea” gives a rope user a greater respect for rope, and enables them to obtain better performance and longer useful life from rope applications. Anyone who uses a rope can use it more efficiently and effectively when they fully understand the machine concept.

Wires are the smallest component of wire rope and they make up the individual strands in the rope. Wires can be made from a variety of metal materials including steel, iron, stainless steel, monel, and bronze. The wires can be manufactured in a variety of grades that relate to the strength, resistance to wear, fatigue resistance, corrosion resistance, and curve of the wire rope.

Strands of wire rope consist of two or more wires arranged and twisted in a specific arrangement. The individual strands are then laid in a helical pattern around the core of the rope.

The core of a wire rope runs through the center of the rope and supports the strands and helps to maintain their relative position under loading and bending stresses. Cores can be made from a number of different materials including natural or synthetic fibers and steel.

Lubrication is applied during the manufacturing process and penetrates all the way to the core. Wire rope lubrication has two primary benefits:Reduces friction as the individual wires and strands move over each other

The number of layers of wires, the number of wires per layer, and the size of the wires per layer all affect the strand pattern type. Wire rope can be constructed using one of the following patterns, or can be constructed using two or more of the patterns below.Single Layer – The most common example is a 7 wire strand with a single-wire center and six wires of the same diameter around it.

Filler Wire – Two layers of uniform-size wire around a center with the inner layer having half the number of wires as the outer layer. Small filler wires, equal to the number in the inner layer, are laid in valleys of the inner wire.

Seale – Two layers of wires around a center with the same number of wires in each layer. All wires in each layer are the same diameter. The large outer wires rest in the valleys between the smaller inner wires.

Warrington – Two layers of wires around a center with one diameter of wire in the inner layer, and two diameters of wire alternating large and small in the outer later. The larger outer-layer wires rest in the valleys, and the smaller ones on the crowns of the inner layer.

On a preformed wire rope, the strands and wires are formed during the manufacturing process to the helical shape that they will take in a finished wire rope.

Preformed rope can be advantageous in certain applications where it needs to spool more uniformly on a drum, needs greater flexibility, or requires more fatigue-resistance when bending.

Direction and type of lay refer to the way the wires are laid to form a strand (either right or left) and how the strands are laid around the core (regular lay, lang lay, or alternate lay).Regular Lay – The wires line up with the axis of the rope. The direction of the wire lay in the strand is opposite to the direction of the strand lay. Regular lay ropes are more resistant to crushing forces, are more naturally rotation-resistant, and also spool better in a drum than lang lay ropes.

Lang Lay– The wires form an angle with the axis of the rope. The wire lay and strand lay around the core in the same direction. Lang Lay ropes have a greater fatigue-resistance and are more resistant to abrasion.

A steel core can be an independent wire rope or an individual strand. Steel cores are best suited for applications where a fiber core may not provide adequate support, or in an operating environment where temperatures could exceed 180° F.

The classifications of wire rope provide the total number of strands, as well as a nominal or exact number of wires in each strand. These are general classifications and may or may not reflect the actual construction of the strands. However, all wire ropes of the same size and wire grade in each classification will have the SAME strength and weight ratings and usually the same pricing.

Besides the general classifications of wire rope, there are other types of wire rope that are special construction and designed for special lifting applications.

Some types of wire rope, especially lang lay wire rope, are more susceptible to rotation when under load. Rotation resistant wire rope is designed to resist twisting, spinning, or rotating and can be used in a single line or multi-part system.

Special care must be taken when handling, unreeling, and installing rotation resistant wire rope. Improper handling or spooling can introduce twist into the rope which can cause uncontrolled rotation.

Compacted strand wire rope is manufactured using strands that have been compacted, reducing the outer diameter of the entire strand, by means of passing through a die or rollers. This process occurs prior to closing of the rope.

This process flattens the surface of the outer wires in the strand, but also increases the density of the strand. This results in a smoother outer surface and increases the strength compared to comparable round wire rope (comparing same diameter and classification), while also helping to extend the surface life due to increased wear resistance.

A swaged wire rope differs from a compacted strand wire rope, in that a swaged wire rope’s diameter is compacted, or reduced, by a rotary swager machine after the wire rope has been closed. A swaged wire rope can be manufactured using round or compacted strands.

The advantages of a swaged wire rope are that they are more resistant to wear, have better crushing resistance, and high strength compared to a round strand wire rope of equal diameter and classification. However, a swaged wire rope may have less bending fatigue resistance.

A plastic coating can be applied to the exterior surface of a wire rope to provide protection against abrasion, wear, and other environmental factors that may cause corrosion. However, because you can’t see the individual strands and wires underneath the plastic coating, they can be difficult to inspect.

Plastic filled wire ropes are impregnated with a matrix of plastic where the internal spaces between the strands and wires are filled. Plastic filling helps to improve bending fatigue by reducing the wear internally and externally. Plastic filled wire ropes are used for demanding lifting applications.

This type of wire rope uses an Independent Wire Rope Core (IWRC) that is either filled with plastic or coated in plastic to reduce internal wear and increase bending fatigue life.

Remember, wire rope is a complex piece of mechanical machinery. There are a number of different specifications and properties that can affect the performance and service life of wire rope. Consider the following when specifying the best type of wire rope for your lifting application:Strength

When you select a piece of rope that is resistant to one property, you will most likely have a trade-off that affects another property. For example, a fiber core rope will be more flexible, but may have less crushing resistance. A rope with larger diameter wires will be more abrasion resistant, but will offer less fatigue resistance.

At Mazzella Companies, we offer all different kinds of wire rope from all of the leading manufacturers. We sell the highest-quality domestic and non-domestic rigging products because product quality and operating safety go hand-in-hand. We have one of the largest and most complete inventories of both domestic and non-domestic rigging and lifting products to suit your lifting needs.

If you’re looking for a standard or custom specified wire rope for your lifting project, contact a Lifting Specialist at a Mazzella Companies location near you.

We stock well over 2,000,000 feet of wire rope in our various locations … ready for immediate delivery! We provide wire rope assemblies, and manufacture bridge cables, crane cables, steel mill cables, and thousands of OEM assemblies.

Rotation resistant wire rope refers to a series of steel ropes which minimizes the tendency to spin or rotation under load. These wire ropes boast special design - the outer layer is twisted in the reverse direction of inner layers for counteracting torsional forces generated from multi-layers of strands.

To achieve the resistance against the spin and rotation, all wire ropes are composed of at least two layers of strands. In general, more layers a rotation resistant wire rope has, more resistance it will boast. For example, 2-layer ropes is much easier to spin and rotate than 3-layer ones. Meanwhile, if one end of free rotation is allowed, 2-layer rope can only develop 55% to 75% of its breaking strength comparing with 95% to 100% of 3-layer ropes.

The 3-layer rope with more outer strands is capable to distribute more radial pressure onto inner layers and ideal for larger mobile such as all tower cranes.

Wire ropes with 8 to 10 strands & 2-layer constructions without reversely twisted inner strands have very similar appearance to rotation resistant wire ropes, but they are not.

Rotation resistant wire ropes are considered to be less stable needing to be handled and installed with great care. They must be taken to avoid high loads with small diameter sheaves.

Widely used for hoisting unguided loads with a single part of rope. Typical applications are hoisting ropes on Derricks, boom cranes, shaft sinking hoists and freely suspended mine hoists. Both 19 X 7 and 8 X 19 are bright, right regular lay wire ropes.

The port lifting, small car cranes and mine shaft hoisting steel wire rope use the 18*7 type ofmultilayernonrotating wire rope. The structure of the wire rope is Valin style. The inner and outer twisting moment of the inner and outer layers makes use of the inner and outer rotation torque to make the wire rope have the characteristics of micronon-rotation, so we can say 18*7. The wire rope is especially suitable for the occasion of single rope lifting. The ordinary point contact and wire contact wire rope is a single layer twisting system, so the force lifting load often revolve and has great influence on the construction work.

Thenon-rotating wire rope of class 18*7 is divided into two kinds of core and steel core. We often label the 18*7+FC coreand the 18*7+IWS steel core category. In many cases, we refer to 18*7+IWS for abbreviated as 19*7. As a steel core rope, 19*7 plays a very good supporting role in the rope strands during the production of wire rope, and in the load stage, it can effectively share the part of the load and withstand the advantages of 19*7 when it is resistant to high temperature and extrusion. The 18*7+FC rope core rope makes the softening and bending properties of the wire rope further strengthened, and the oil storage capacity of the rope core rope is strong, the lubrication effect is good, and the wear and corrosion of the inner steel wire can be slowed down.

Multi Layer non rotating wire rope is also called resistance rotary wire rope. Multi storey non rotating wire rope specifications: 35W*7,18*7,19*7,18*19S. Among them, 18*7,19*7 is also called micro rotary wire rope and half rotary wire rope. Non rotating wire rope is mainly used for wharf crane, electric hoist crane, automobile crane, tower crane. The structure wire rope specifications: 18*7-3mm-60mm, 35W*7-12mm-60mm

The steel wire rope of the rotary excavator must first withstand the extrusion resistance, so the wire rope and rope must be rolled. Secondly, it must have good wear resistance, so the special steel wire rope steel wire for the rotary excavator is required as a flat steel wire, so the contact surface of the wire rope and the wheel groove is larger, third, the wire rope has to be revolving, so the special steel of the rotary excavator is made. The wire rope 35W*K7 and 35T*7 are born in this case; the Sany, the South car, the Xugong, the north and so on are used for the use of this type of wire rope, the Chengdu rotary excavator wire rope, the Chongqing rotary excavator wire rope, the Bijie rotary excavator wire rope, the Zhengzhou rotary excavator wire rope, the Guiyang Roger wire ropes, Hangzhou rotary excavator wire rope . The wire ropes of the rotary excavator are all clear 35W*K7

Application: For port loading and unloading purposes, for tower crane purpose, lifting and drawing; the rope with steel core can be used under the shock load, heated and squeezed conditions such as excavator.

With advanced consciousness, brand-new concepts and innovative spirits, we integrate advanced technologies at home and abroad to continuously research and develop new Anti-Twist 19X7 Steel Wire Rope 16mm Rotation Resistant for Cranes for the industry. Enterprises in the development to form a good atmosphere, good rules, the majority of employees should consciously abide by the rules and disciplines. We promote the development of the company with innovative quality, and the scale of production is expanding year by year.

AFGHANISTANAland IslandsALBANIAALGERIAAMERICAN SAMOAANDORRAANGOLAANGUILLAANTARCTICAANTIGUA AND BARBUDAARGENTINAARMENIAARUBAAUSTRALIAAUSTRIAAZERBAIJANBAHAMASBAHRAINBANGLADESHBARBADOSBELARUSBELGIUMBELIZEBENINBERMUDABHUTANBOLIVIABOSNIA AND HERZEGOWINABOTSWANABOUVET ISLANDBRAZILBRITISH INDIAN OCEAN TER.BRUNEI DARUSSALAMBULGARIABURKINA FASOBURUNDICAMBODIACAMEROONCANADACAPE VERDECAYMAN ISLANDSCENTRAL AFRICAN REPUBLICCHADCHILECHINACHRISTMAS ISLANDCOCOS (KEELING) ISLANDSCOLOMBIACOMOROSCONGOCOOK ISLANDSCOSTA RICACOTE D"IVOIRECROATIACUBACYPRUSCZECH REPUBLICDEMO. PEOPLE"S REP. KOREADemocratic Republic of CongoDENMARKDJIBOUTIDOMINICADOMINICAN REPUBLICECUADOREGYPTEL SALVADOREQUATORIAL GUINEAERITREAESTONIAETHIOPIAFAEROE ISLANDSFALKLAND ISLANDSFED. STATES MICRONESIAFIJIFINLANDFRANCEFRENCH GUIANAFRENCH POLYNESIAFRENCH SOUTHERN TER.GABONGAMBIAGEORGIAGERMANYGHANAGIBRALTARGREECEGREENLANDGRENADAGUADELOUPEGUAMGUATEMALAGuernseyGUINEAGUINEA-BISSAUGUYANAHAITIHEARD AND MC DONALD ISL.HONDURASHONG KONGHUNGARYICELANDINDIAINDONESIAIRANIRAQIRELANDIsle of ManISRAELITALYJAMAICAJAPANJerseyJORDANKAZAKHSTANKENYAKIRIBATIKUWAITKYRGYZSTANLAOSLATVIALEBANONLESOTHOLIBERIALIBYAN ARAB JAMAHIRIYALIECHTENSTEINLITHUANIALUXEMBOURGMACAOMACEDONIAMADAGASCARMALAWIMALAYSIAMALDIVESMALIMALTAMARSHALL ISLANDSMARTINIQUEMAURITANIAMAURITIUSMAYOTTEMEXICOMONACOMONGOLIAMontenegroMONTSERRATMOROCCOMOZAMBIQUEMYANMARNAMIBIANAURUNEPALNETHERLANDSNETHERLANDS ANTILLESNEW CALEDONIANEW ZEALANDNICARAGUANIGERNIGERIANIUENORFOLK ISLANDNORTHERN MARIANA ISL.NORWAYNOT ON THE LISTOMANPAKISTANPALAUPalestinian TerritoryPANAMAPAPUA NEW GUINEAPARAGUAYPERUPHILIPPINESPITCAIRNPOLANDPORTUGALPUERTO RICOQATARREPUBLIC OF KOREAREPUBLIC OF MOLDOVAREUNIONROMANIARUSSIAN FEDERATIONRWANDASaint BarthelemySAINT KITTS AND NEVISSAINT LUCIASaint MartinSAINT VINCENT & GRNDNSSAMOASAN MARINOSAO TOME AND PRINCIPESAUDI ARABIASENEGALSerbiaSEYCHELLESSIERRA LEONESINGAPORESLOVAKIASLOVENIASO. GA & SO. SNDWCH ISL.SOLOMON ISLANDSSOMALIASOUTH AFRICASPAINSRI LANKAST. HELENAST. PIERRE AND MIQUELONSUDANSURINAMESVALBARD & JAN MAYEN ISL.SWAZILANDSWEDENSWITZERLANDSYRIAN ARAB REPUBLICTAIWANTAJIKISTANTHAILANDTimor-LesteTOGOTOKELAUTONGATRINIDAD AND TOBAGOTUNISIATURKEYTURKMENISTANTURKS & CAICOS ISLANDSTUVALUUGANDAUKRAINEUNITED ARAB EMIRATESUNITED KINGDOMUNITED REP. OF TANZANIAUnited States Minor Outlying IslandsUNITED STATES OF AMERICAURUGUAYUZBEKISTANVANUATUVATICAN CITYVENEZUELAVIETNAMVIRGIN ISLANDS (BRITISH)VIRGIN ISLANDS (U.S.A.)WALLIS & FUTUNA ISLANDSWESTERN SOMOAYEMENZAMBIAZIMBABWE

Manufacturer of standard and custom wire ropes made from phosphorous bronze, Monel®, Inconel® and stainless steel materials. Available in various cable dia. with color and coating options. Features include bright wire, galvanized, rotation and corrosion resistance. Suitable for straight line, medical devices, winches, exercise equipment, aircraft control, rigging and railing applications. Secondary services such as design, CNC machining, electric cutting, extrusion, hydroforming, swaging, coating, tensile testing and zinc die casting are also provided. Serves the aircraft, agricultural, automotive, construction, entertainment, lighting, marine, material handling, medical, military and security industries. Most items available in stock.