skf wire rope lubricator price quotation

Developed as a service tool, the Lincoln Wire Rope Lubricator is attached periodically to equipment on a monthly, quarterly or other cycle to lubricate wire ropes. Lubrication intervals should be determined according to rope manufacturer specifications. The life cycle of a steel wire rope that has been periodically lubricated is approximately six to eight times longer than a wire rope that has not been lubricated. Specifically for Wire Rope Lubricator applications a biodegradable grease LGTE 2 is available. The grease is environmentally acceptable and certified with Ecolabel.

Also, lubricating a wire rope while in service helps to prevent corrosion of the wires. Corrosion can be internal and external, and it often is caused by acids, alkaline waters, salt air, humidity, fumes, and abrasive and industrial environments in general.

Beneits of wire rope lubrication Groove cleaner advantages The use of lubricant on a steel wire rope considerably reduces friction and, as a result, it minimizes the following two related factors: Regular lubrication helps to increase the lifetime of a steel wire rope signiicantly compared to a wire rope that has not been lubricated. Also, lubricating a wire rope while in service helps to prevent corrosion of the wires. Corrosion can be internal and external, and it often is caused by acids, alkaline waters, salt air, humidity, fumes, and abrasive and industrial environments in general. The...

The Lincoln wire rope lubrication system eliminates manual lubrication and, in turn, yields improved results. This reliable tool forces lubricant into the wire rope core to reduce friction and heat generation for longer service life. The wire rope lubrication system applies the right amount of lubricant, distributes it evenly and eliminates over-lubrication waste. Advantages: • Fast and eficient – reduces lubrication time by up to 90% vs. manual lubrication • Increases operator safety • Easy to use with any wire rope up to 2 in (52 mm) • Helps to prevent corrosion • Protects the wire ropes...

Typical wire rope lubrication system components Ordering wire rope lubrication (WRL) systems: 1 Select seal and roll kit to it the wire rope diameter. Interchangeable kits include seals and rolls to it wire rope diameters in their respective size ranges. Seal and roll kits Seal and roller kit model 3 Select pump and accessory package to it the required grease container size. Pump and accessory packages Nominal wire rope diameter 1) minimum maximum Pump and accessory package includes the Lincoln series 20 50:1 grease pump, air ilter, regulator, gauge, low control, WRL sling with ratchet,...

Groove cleaner helps extend wire rope service life Groove cleaner Separating bushing Designed to complement the Lincoln wire rope lubricator, the groove cleaner removes dirt and used grease from the rope before it passes through the lubricator. Utilizing the cleaner improves the penetration of new grease and enhances corrosion protection to extend wire rope service life. Each groove cleaner is produced individually based on rope speciications to make sure that the device proile matches accurately with the strands. The groove cleaner unit consists of a groove cleaner device, as well as...

Groove cleaner and separating bushing identiication codes For the correct selection of a groove cleaner and separating bushing, the user must determine the accurate dimensions and type of wire. We recommend the following steps: A Measure the real diameter (A) of the wire rope with a caliper. Identify the number of outer strands. Determine the lay (right or left) of the wire rope strands. 4 Choose the separating bushing that its with the nominal diameter of the wire rope. Separating bushing Order no. Nominal wire rope diameter minimum maximum in For wire rope diameters 19/32" - 3/4" For wire...

6 The groove cleaner is designed and manufactured in accordance with the exact size of the wire rope. In order to request the product, the client must provide the rope speciication, or send a sample. To ensure an effective cleaning, the groove cleaner must be tightened with a breeze T-bolt (included). Groove cleaner element with breeze T-bolt clamp For rope strands with right lay Groove cleaner element with breeze T-bolt clamp For rope strands with left lay Order no. Wire rope diameter in Wire rope diameter in

skf.com/WRL | skf.com/lubrication | lincolnindustrial.com ® SKF and Lincoln are registered trademarks of the SKF Group. © SKF Group 2019 The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained herein. PUB LS/P2 17901 EN · August 2019 Certain image(s)...

The service tool has been designed to deliver highly effective lubrication in virtually any application using wire rope, including oil and gas rigs, wharf and ship cranes, deck winches, ship hoists, remotely operated vehicles and winding machines in mines. Used as part of the maintenance cycle, the Lincoln WRL can enhance the steel wire rope life by as much as eight times that of a wire rope that has not been lubricated in this way, while also dramatically reducing downtime.

Supporting all lubricants typically used with wire rope, the system ensures optimum lubrication by applying the exact amount of grease required and distributing it evenly onto the rope’s surface. The lubricator forces the grease into the rope’s core, thus reducing friction and heat generation, while protecting against corrosion. As a result, it reduces lubrication time by up to 90 per cent compared with manual lubrication, as well as eliminating excessive waste and environmental contamination.

The easy to use wire rope lubrication system comes to the market following extensive field testing. It is ultra-reliable and features an extremely robust design, making it ideal for long-term use in even the most challenging environments and harsh conditions.

Commenting on the new Lincoln WRL, Tim Veal, Lubrication Systems Business Manager at SKF, said: “The launch of this highly efficient lubrication tool enhances our maintenance and friction management product family and brings to the market an effective solution that is ideal for most wire rope applications. It provides users with time and labour savings, while reducing grease consumption and, most importantly, significantly increases the life cycle of wire ropes.

Proper lubrication of wire rope will extend operational life and increase safety. Done correctly, it lubricates exterior surfaces as well as the inside wires and core. Proper lubrication will help reduce friction as the individual wires move over each other, and provide corrosion protection.However, lubricating wire ropes can be difficult. Manual lubrication via drip, brush, spatula or rubber glove method is a messy, time-consuming maintenance task and can be hazardous to the environment.

The Viper Wire Rope Lubricator is a much better solution. The Viper Mid MK II provides fast, effective one-pass lubrication of wire ropes from 5/16 in (8 mm) to 2 5/8 in (67 mm) in diameter, at speeds up to 6,670 ft (2,033 m) per hour. It eliminates the slow, labor-intensive task of manual lubrication, at the same time achieving more thorough results by forcing LE’s robust wire rope lubricant under high pressure (up to 5,500 psi) right to the core of the wire rope.

The Viper Wire Rope Lubricator can be used in any application where wire rope can be drawn through the collar of the lubricator, including the following typical applications:

The Viper Wire Rope Lubricator consists of a lubricator collar assembly that houses polyurethane seals suited to a specific wire rope size. The assembly is clamped around the rope and anchored to a fixed point. The rope is then pulled through the collar. The steel scraper plates pre-clean the rope by scraping dirt, debris and old lubricant from the rope and protect the seals from loose strands, flattening them out before new lubricant is applied.

As the lubricant is applied with the high-pressure, high-flow grease pump, it forces the lubricant between the strands to the wire rope core. The result is a fully lubricated wire rope with a smooth minimal film of lubricant on the outer strands.

The collar is the heart of the Viper MK II. Constructed from high-grade cast aluminum with a robust protective coating, the collar is completed with stainless steel hardware to provide maximum corrosion protection. The MK II collar has built-in handles, making it easy to carry in one hand. One person can easily attach the Viper to the rope.

LE carries the complete standard kit and all necessary components for operation. Configuring the kit is simple. The selection of the seals and scraper plates is based on wire rope size. If you have more than one wire rope size, additional scrapers and seals can be purchased.

We also carry some of the best wire rope lubricants found in the market to provide you with an entire solution. We recommend that you use Wirelife® Almasol® Coating Grease (452-453) with the Viper Wire Rope Lubricator

Wirelife Almasol Grease is available in NLGI 00 (452-PL, 452-QD, 452-DR) and NGLI 0 (453-PL, 453-QD, 453-DR) grades, both of which are extremely tacky and water resistant and have exceptional penetrating ability. They provide EP protection and exceptional corrosion protection, even in underwater applications

In addition to wire rope lubrication, LE is happy to offer lubricant and reliability recommendations for a variety of industries and applications, and to provide product-specific data on all of our items to help you make the right decision.

To learn more about the Viper Wire Rope Lubricator or about LE’s enhanced lubricants, lubricant training, oil analysis, filtration, lube rooms, breathers, sight glasses or other lubricantreliability solutions, please contact us today.

Wire ropes are a common component in the marine industry. They are found in a wide range of applications, including oil and gas rigs, wharf and ship cranes, deck winches and ship hoists. These ropes are made from reinforced steel cable, which must be regularly lubricated by crew to reduce friction and minimise wear.

SKF launched its wire rope lubrication system in 2016, which is now widely used across the marine industry to reduce downtime and prolong service life. The system eliminates the need for manual lubrication completely, reducing maintenance time by up to 90%. This helps to promote crew safety, as well as the profitability of the business.

The system ensures that each strand of the wire rope is evenly coated by distributing the grease across the surface of the rope and forcing it deep into the rope’s core. This helps to reduce friction and heat generation along with protecting against corrosion, leading to an increase in rope lifetime when compared to wire rope which is lubricated manually.

SKF’s wire rope lubrication system is available in a range of models and is suitable for ropes up to 52mm in diameter. It is compatible with all lubricants which are typically used with wire rope, making it ideal for use in almost every marine application.

Shell Naturelle S2 Wire Rope Lubricant A is designed for wire ropes, open gears and other deck equipment. It has excellent adhesion properties and is formulated with a selected blend of additives to offer superior extreme-pressure and anticorrosion protection in the most challenging of environments.

Low-cost lubricants can be poor value if they fail to stay where you need them. Shell Naturelle S2 Wire Rope Lubricant A offers high resistance to water wash-off owing to its outstanding adhesion properties. This can help to cut product consumption and labour costs, thereby reducing the cost of keeping your mooring and crane wires protected and working efficiently.

is a semi-fluid grease for wire rope lubrication designed to meet the arduous lubricant and corrosion prevention requirements of wire ropes working under all conditions. Wire Rope Lubricant will penetrate between the rope strands to provide internal lubrication and to provide both internal and external protection against corrosion caused by wet,adverse weather conditions and sea water.

Herewith sharing an interesting story of a new Wire Rope Lubricator (WRL) body field trial test on a Container Terminal, one of the busiest & largest container ports in Europe;

We discussed our customers feedback with our factory & they worked in the design of a bigger WRL body of up to Ø3”. They manufactured a prototype WRL-3, that was send for a field test. Container Terminal has 2 different wire rope dimensions to lubricate in their cranes, Ø28mm & Ø30mm (both Right Lay & with 8 Strands).

From this 1st trial test, we had a lot of positive comments (Groove Cleaner worked perfectly with the new body, evenly distributed grease to the outside surface of the wire rope, higher speeds, etc.) coming from the experienced maintenance personnel of the terminal.

With the new WRL body we cover a wider range of wire ropes. So, the above problems are all solved, and our customers will lubricate more efficiently their wire ropes & with lower investment cost too!

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