splice wire rope end to end supplier

We custom manufacture wire rope assemblies (endless loop) for conveyor lines. Our specialty is the Long splice. The Long splice is used to create a continuous or endless loop of wire rope cable frequently utilized on conveyor systems. The splice is a difficult multi-step labor intensive process in which two wire rope cable ends are joined end to end and the strands are intertwined to merge the two individual wire rope cable ropes ends.

Our proven experience can be viewed first hand in the quality of our wire rope cable splices we perform regularly for diverse clientele in the Unites States and around the world. For assistance with your unique wire rope conveyor cable splicing needs, please complete theor call us directly at

Manufacturer of aluminum swage sleeves including hour glass, oval, thin wall, combo & fiber rope sleeves. Hour glass sleeves range in rope & sleeve size from 1/32 to 1/2, width from .090 to 1.062, height from .136 to 1.625, hole width from .040 to .562, length from 1/4 to 2. Oval sleeves have a rope & sleeve size of 1/16, width of .172, height of .250, hole width of .078 & length of 3/8. Thin wall sleeves range in rope & sleeve size from 3/32 to 5/32, in width from .226 to .375, height from .372 to .562, hole width from .118 to .200 & length from 1/2 to 11/16. Combo sleeves are available with rope & sleeve size of 1/8 x 1/16, width of .343, height of .500, hole widths of .156 & .078 & length of 5/8 or sleeve size of 3/16 x 1/8, width of .430, height of .656, hole widths of .160 & .320 & length of 1. Fiber rope sleeves range in rope & sleeve size from 1/8 to 7/16, width from .250 to .855, height of .388 to 1.35, hold width from .160 to .525 & length from 1/2 to 1 1/4.

We were established in 1961 and since then Sahm-Seilklemmen has produced and distributed products complementing the mechanical splicing of wire ropes. Today we are a leading supplier for wire rope end terminations to the rigging industry and in addition to ferrules, we can supply appropriate accessories and the most diverse services.

Our product range includes ferrules made from aluminium, copper, steel and stainless steel, all manufactured exclusively by us in Germany and USA. As a system supplier, we can provide you not only with the correct ferrule for your application, but also a large range of swaging machines, test beds, cutting & annealing machines and differenttools.

Our in house machine building department ensures the highest quality standards for all our machines combined with the flexibility to react to your requirements quickly.

Since 2015 we operate under the name SAHM SPLICE GmbH. In cooperation with our affiliated firms SAHM SPLICE Ltd in Great Britain, SAHM France S.A.R.L. in France and various distribution partners we sell our products globally.

As a rigger or end-user of wire rope, it’s important to understand the types of terminations, or treatments, that can be used at the ends of a length of wire rope. These terminations are usually made by forming an eye or attaching a fitting, and are designed to be a permanent end termination on the wire rope where it connects to the load.

Wire rope is an extremely versatile mechanical device that can be used to help support and move an object or load. In the lifting and rigging industries, wire rope is attached to a crane or hoist and fitted with swivels, shackles or hooks to attach to a load and move it in a controlled matter. It can also be used to lift and lower elevators, or as a means of support for suspension bridges or towers.

In this article, we’ll explain what some of the following terms mean and how the can be used to terminate the end of a wire rope cable:Wire rope sockets—spelter sockets, swaged sockets, and wedge sockets

When you understand the construction and specifications of the wire rope you need, as well as the right type of end termination you need, you’ll be able to select the best performing and longest-lasting wire rope for the job at hand.

There are essentially two techniques that can be used to create a termination on a length of wire rope or cable:You can form an eye, or loop, in the wire rope

Eyes, or loops, can be created at one end of a length of wire rope by using a mechanical splice with a swaged sleeve, a hand-tucked splice, or wire rope clips.

A swaged socket is applied to the end of a wire rope cable and is then forced into place using special dies and a hydraulic machine called a swager. When properly applied with the correct sized fitting, swaged sockets have an efficiency rating of 100% of the breaking strength of the rope.

A poured socket, commonly referred to as a spelter socket, attaches a termination fitting onto the end of a wire rope cable by pouring molten zinc or resin into a socket that then hardens and holds the fitting onto the end of the cable.

Due to the rigidity of this type of termination, the wires of the rope are subject to fatigue where the wires enter the socket, if the poured socket is subject to constant vibration.

Wedge sockets secure the rope to the end attachment by passing it around a grooved, wedge-shaped piece of steel and pulling it down under load into the bowl of the fixture.

Wedge sockets are popular because they can be installed in field and adjusted in field – providing 80% efficiency of rope breaking strength. Wedge sockets are popular in applications where the wire rope may be subjected to abuse and abrasion—particularly in construction and mining applications.

Wire rope clips can be used to form a load bearing eye at the end of a cable or wire rope, or to connect two cables together with a lap splice. Wire rope clips are popular because they can be installed in the field and provide 80% efficiency of the rope breaking strength.

However, the use of wire rope clips is heavily regulated by ASME B30.26 Rigging Hardware. When using wire rope clips, the end user must account for the following:When using U-bolt wire rope clips, the saddle shall be placed on the live end of the wire rope, with the U-bolt on the dead-end side—NEVER SADDLE A DEAD HORSE!

After installation, the connection shall be loaded to at least the expected working load. After unloading, the wire rope clips shall be re-tightened to the torque specifications of the manufacturer or a Qualified Person.

This type of wire rope clip is essentially a U-bolt, two nuts, and a metal base (saddle) that can be made from forged steel or cast iron. Careful consideration and attention must be given to the way U-bolt type wire rope clips are installed.

The base of the wire rope clip is made from forged steel. Forged clips are heated and hammered into the desired shape—resulting in a consistent grain structure in the steel. Forged wire rope clips are used for critical, heavy-duty, overhead loads such as winch lines, crane hoist lines, support lines, guy lines, towing lines, tie downs, scaffolds, etc.

Malleable wire rope clips are used for making eye termination assemblies only with right regular lay wire rope and only for light duty uses with small applied loads, such as hand rails, fencing, guard rails, etc. The base of the wire rope clips is made from malleable cast iron, which may fracture under heavy use and does not have the desirable metal properties of steel, or the beneficial grain structure that a forged base has.

Double saddle wire rope clips consist of two saddles, each with a leg, and two nuts—one used on the top and one on the bottom. Double saddle wire rope clips can be used in either direction, so they take the guesswork out during installation when applying to the live end and the dead end of a piece of wire rope.

An eye splice may be used to terminate the loose end of a wire rope when forming a loop. The strands of the end of a wire rope are unwound and then the wire is bent around, and the unwrapped strands are then weaved back into the wire rope to form an eye.

A Flemish eye splice is created when the wire rope is opened, and the strands are laid out into two parts. The two strands are looped in opposite directions and then laid back together—forming an eye, or loop, at one end of the wire rope cable. The strands are then rolled back around the rope body and a metal sleeve fitting is slipped over the splice and swaged using hydraulic machinery. This splicing method provides the most efficient use of rope capacity and is highly economical.

A hand tucked splice is formed when the shorter “dead” end is tucked into the longer “live” end of the wire rope—forming an eye. These types of splices allow for easy inspection of the wire rope wires and strands.

When the end of a rope is turned back and formed into an eye, a thimble is often used to keep the shape of the eye, prevent the rope from being crushed, and keep the rope from being bent at a diameter smaller than the rope manufacturer’s recommendations.

The table below will explain the efficiencies of the different types of wire rope end terminations for both independent wire rope core (IWRC) and fiber core (FC) wire rope configurations. Rope efficiency is described as the ratio of a wire rope’s actual breaking strength and the aggregate strength of all individual wires tested separately—usually expressed as a percentage.IWRCFC

*Spelter sockets in smaller rope sizes (usually less than 7/16”) may not always develop 100% efficiency and are not recommended by some rope manufacturers.

When you need to order a replacement wire rope, understanding the right type of end termination will help to make sure you get a direct replacement rope so you can get your project back on track. We hope this article gives you a better understanding of terms related to sockets, wire rope clips, and eye splices and that you understand what type of end termination may be best for your application.

At Mazzella, we offer all different kinds of wire rope from all of the leading manufacturers. We sell the highest-quality domestic and non-domestic rigging products because product quality and operating safety go hand-in-hand. We have one of the largest and most complete inventories of both domestic and non-domestic rigging and lifting products to suit your lifting needs.

TEHO performs the splicing on presses made by Talurit, the Swedish pioneer and the world’s leading manufacturer of mechanical splicing system. We use Talurit press dies and ferrules for complete compatibility. The ferrules are totally traceable and validated to EN13411-3 standards. This consistency in process and parts ensures that our products achieve the designed wire strength efficiencies and enjoy full coverage under Talurit’s Product Liability Insurance.

We offer a full line of wire rope and aircraft cable end fittings designed for installation by crimping, clamping, speltering, swageless connectors, or our specialty — machine swaging. Most fitting types are available in a variety of sizes and materials to meet the needs of nearly any application. To complete your assembly, you may also be interested in our wire rope hardware.

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Alibaba.com has a host of modernized, personalized, and proficient rope eye splice hardware parts and accessories for all types of chair and sofa models. Built with sturdy quality materials and standard equipment, these products are incredibly strong with lifelong stability. Regardless of whether you want to use these rope eye splice for your office furniture or for your home furniture, they are equally efficient and durable. Enhanced features and damage resisting traits make these rope eye splice very popular among customers who are looking for quality hardware accessories for furniture.

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The end of a single wire rope is bent back along the rope to form the eye, and strands are hand-tucked into the body of the rope in what is called a burnt end splice. With Burnt End splices, the ends of strands are left exposed and cut off with a torch. Upon special request, a premium splice known as a tapered and concealed splice can be provided. Slings with rope bodies larger than 1" diameter are made only with Burnt End splices. All have the same rated capacity, size for size.

The tapered and concealed splice utilizes tension in the rope body to secure strands where they are tucked back into the rope. Needs no metal sleeve to assure firm anchoring. When "tapered" and "concealed", ends of strands are tucked inward and concealed inside the rope.

SAHM was established in 1961 and since then Sahm-Seilklemmen has produced and distributed products complementing the mechanical splicing of wire ropes. Today they are a leading supplier for wire rope end terminations to the rigging industry and in addition to ferrules, they can supply appropriate accessories and the most diverse services.

Their product range includes ferrules made from aluminium, copper, steel and stainless steel, all manufactured exclusively in Germany. As a system supplier, they can provide you not only with the correct ferrule for your application, but also the correct tools to allow you to process these ferrules in a specialist and standard-compliant manner. Their in house machine-building department ensures the highest quality standards for machines combined with the flexibility to react to your requirements quickly.

Since 2015 SAHM operate under the name SAHM SPLICE GmbH. In cooperation with their affiliated firms SAHM SPLICE Ltd in Great Britain, SAHM France S.A.R.L. in France.

Yale Cordage began in 1950 with a belief in how synthetic material and high quality braiding techniques could transform the cordage industry. Our continued commitment is to remain grounded in this objective – to provide innovative end-user solutions through superior approaches to the design, manufacture, and fabrication of synthetic rope and rope systems.

We are constantly improving the safety and productivity of our products and pledge to provide exceptional customer service and products that work as hard as we do – up in space, down to the deep seafloor, and everywhere in between. A rope industry leader in expertise and innovation – Yale is passion for the pursuit of better performance.

Wire rope splicing is essentially the formation of a knot between two parts of the same rope or between two separate ropes by separating and unravelling the strands and interweaving the threads together to produce a strong joint. Splicing forms a very strong knot which stays secure even if exposed to water.

There are different types of wire rope splicing. The two more common ones areBack or end splicing – This is a type of splicing where rope end strands are directly spliced without making a loop. With this wire rope splicing, rope ends are drawn to a close to prevent fraying.

Eye splicing – This a more popular type of wire rope splicing which involves taking the working end of the rope to form a loop at the end. The end of the rope strands are unraveled, then passed over and under against the lay of the rope to interweave it back into the main length of the rope.

Wire rope splicing maintains almost 95% of the wire rope’s strength. You can employ splicing in three-strand braided ropes, or even in over 12-strand braided ropes.

Splicing lets you create a new rope of any length, alter an existing rope to suit a changing application, or repair a damaged wire rope. There are two main disadvantages to splicing – the expanding thickness of the line at the joint and the distortion in the shape of the rope.

Check the wire rope tools and accessories section of this website for more tools or fill out the enquiry form and let us help with your wire rope splicing needs.