splicing steel wire rope supplier
Manufacturer of aluminum swage sleeves including hour glass, oval, thin wall, combo & fiber rope sleeves. Hour glass sleeves range in rope & sleeve size from 1/32 to 1/2, width from .090 to 1.062, height from .136 to 1.625, hole width from .040 to .562, length from 1/4 to 2. Oval sleeves have a rope & sleeve size of 1/16, width of .172, height of .250, hole width of .078 & length of 3/8. Thin wall sleeves range in rope & sleeve size from 3/32 to 5/32, in width from .226 to .375, height from .372 to .562, hole width from .118 to .200 & length from 1/2 to 11/16. Combo sleeves are available with rope & sleeve size of 1/8 x 1/16, width of .343, height of .500, hole widths of .156 & .078 & length of 5/8 or sleeve size of 3/16 x 1/8, width of .430, height of .656, hole widths of .160 & .320 & length of 1. Fiber rope sleeves range in rope & sleeve size from 1/8 to 7/16, width from .250 to .855, height of .388 to 1.35, hold width from .160 to .525 & length from 1/2 to 1 1/4.
We custom manufacture wire rope assemblies (endless loop) for conveyor lines. Our specialty is the Long splice. The Long splice is used to create a continuous or endless loop of wire rope cable frequently utilized on conveyor systems. The splice is a difficult multi-step labor intensive process in which two wire rope cable ends are joined end to end and the strands are intertwined to merge the two individual wire rope cable ropes ends.
Our proven experience can be viewed first hand in the quality of our wire rope cable splices we perform regularly for diverse clientele in the Unites States and around the world. For assistance with your unique wire rope conveyor cable splicing needs, please complete theor call us directly at
Welcome to AAA Wire Rope & Splicing! If you are looking for high quality lifting and rigging products and first class customer service, you"ve come to the
right place. Since 1962, AAA Wire Rope & Splicing has been serving Southeast Michigan and beyond. Our committment to customer service combined with our daily delivery routes get
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Flemish Eye Splice–In the standard flemish eye mechanical splice, wire rope is separated into two parts—3 adjacent strands, and 3 adjacent strands and core. These two parts are then re-laid back in opposite directions to form an eye, and the ends are secured with a swaged metal sleeve.
Rope Services Direct can cater for all your rope wires and webbing needs. We specialize in galvanized steel and stainless steel wire rope and can custom make any assembly to your requirements, so whether you need some fine wire cables for your garden or a robust crane rope, Rope Services Direct can sort you out in no time thanks to our own workshop and industrial pressing facilities.
Wire Rope can be seen all around us, even if we may not always register it! It is most commonly used to lift or support objects but can sometimes just be used for aesthetic purposes and it can have many advantages.
Even aviation and marine industries along with water and sewage treatment facilities use it -though often the stainless-steel variety due to its high corrosion resistance.
Steel cable is also often used for architectural purposes as it is known for its strength, versatility and aesthetic properties. A common example is suspension bridges.
One of the reasons for the wide range of uses is the different end fittings that can be attached to the rope to enable them to fit to any anchor point and also to adjust to the required tension.
In our workshop we produce many different types of rope assemblies on a daily basis, some of the most common types we produce are trailer ropes, rigging rope, lifting slings, zip wires and many custom assemblies. We often supply many multiples of these to our regular customers; however we are happy to make individual ropes for special tasks.
Rope wire comes in many different constructions, for example, right or left hand lay; wire or fibre core, and the amount or fibres and wires included in the completed rope. It can easily become confusing especially if you add in the non-rotating rope option. Talk to the specialists about your needs to ensure you get the right one for your intended purpose. Using the wrong rope can be disastrous.
Stainless steel wire rope is used in different tasks and areas togalvanized rope, this is because of its differing properties. Due to the fact that stainless steel is aesthetically pleasing to the eye it is popular for home interior projects likebalustrade on stairs, hanging shelves or other decorative features. As stainless is very corrosion resistant its outdoor use is endless, perfect for highlighting garden areas or as decking balustrades.
Stainless steel is a steel alloy made from many elements. It is different from standard steel because of the chemical compounds it contains, specifically Chromium and Carbon. The Chromium mass must be a minimum of 10.5% and carbon no more than 1.2% to be stainless steel.
One of the main advantages is its corrosion resistance which increases as the chromium content is raised, or Molybdenum is added. This means it will not succumb to uniform corrosion and rust so can be used for applications where the rope may get wet, such as in marine environments. Indeed, our ropes are graded AISI 316 so they can be used in marine environments. They also comply with EN12385 and EN10264.
It also resists staining so the aesthetics of the wire rope will not change, making it an attractive choice for many interior design projects for things such as barriers and balustrades in public areas such as shopping malls and public attractions.
At Rope Services Direct, our range is second to none and we can supply you with stainless steel wire rope. If you would like to find out more, please don’t hesitate to contact us on 01384 78004.
We also supply to the water treatment industries where it is constantly utilised in wet conditions. The marine and aviation sectors also these ropes for many tasks. More commercially these ropes are used in architecture and as safety barriers in public areas.
There are many different diameters available. They are commonly found in diameters ranging from 3mm to 76mm. It’s important to choose the right diameter as a 50mm rope would be no use round a pulley with a groove of 10mm.
One of the most important considerations is how you will use it. This is especially true if it is being used in the lifting industry, where if the rope fails then serious injuries can occur. It is of the upmost important that you examine the rope for signs of wear and if in any doubt, do not use. It is also a good idea to have a regular inspection and testing schedule, carried out by a suitably qualified person so that you know the rope is fit for purpose and safe.
Whatever type of rope wire you choose, it is important to be aware of the properties and construction of it so that you are using the correct rope and also enhances your safety knowledge.
In manufacturing it, hundreds of tiny metal filaments are wrapped, twisted and braided together to make the inner wires. These will then turn into strands by twisting together the smaller inner wires / filaments. Twisting strands in various ways around a central core is what makes the wire rope. It is how they are twisted which gives them their differing properties e.g. non-rotating, low stretch, higher breaking strength. There are also different constructions depending on left and right hand lay.
Note: The numbers used when describing a rope denote the number of wires and strands within it. For example, a 6 x 36 wire rope has 6 strands made of 36 wires. Likewise, a 7 x 19 has 7 strands with 19 wires. Strength and/or flexibility is provided when the strands are twisted around an inner core which can be steel wire or fibre core.
Due to their construction, it’s important to identify any broken wires or strands which could have severe consequences if used without inspection and testing. However, if a few strands break during a specific lift, it is more likely the intact wires and strands will hold the load whilst it is safely lowered – then the rope can be destroyed. It is this property which makes them safer than chains because if a chain link breaks then the load will likely fall.
There are many factors which can affect them, including bad coiling using pulleys and sheaves etc., grooves that are too big or too small, excessive pulling angles or twisting the rope in the opposite way to its ‘lay construction’, dirt ingress and poor lubrication to name but a few.
Handling it can impart numerous hazards. From metal splinters when cutting the rope to acute bruising if the rope abruptly recoils so vital safety strategies must be adapted when handling the product.
Before unreeling – make sure the floor space is clear so that the rope can be pulled off the reel in a straight line safely. The rope must always be pulled from the top, not the bottom of the reel and it should be pulled in a straight line which should minimise the danger of bending or kinking the wires, which will permanently damage it and make it unusable.
If it"s in a coil rather than a reel, then the only safe way to remove the rope is to carefully roll the coil in a similar way to pushing a child’s loop, again ensuring the surrounding area is clear of debris.
Equally, it can be damaged when it is being reeled back up again after use. You need to keep it wound tightly and wind it the same way the wire has been wound out which will avoid reverse bending of the rope. You should also ensure the wire is wound over the top of the reel to ensure it’s even and to avoid the bottom layers crushing.
Storage should be ideally on a rack, stand or pallet and not on the ground. It is also important to store the rope in a clean, cool and dry environment as moisture or condensation can develop amid the wires and begin the decay process rendering the rope unusable – waterproof containers and breathable tarpaulin like bags should ideally be used if the rope is stored outside.
Wire ropes are lubricated during manufacture but further lubrication at frequent intervals should be done, especially if it’s being stored for long periods of time. This will help to shield it from moisture ingress.
You should try to keep the rope elevated, off the floor to allow good air circulation. Reduce the risk of the rope becoming contaminated with dirt, dust and other particles that may affect it.
Storing rope should be done in such a way that it will not be at risk from any accidental damage. Either whilst in storage or whilst removing the rope from the storage area.
Overall, always remember manufacturers guidelines and instructions should be followed at all times to keep safe and prolong the life of the rope. If you are unsure if a rope is fit for purpose, always get it inspected and load tested which ought to be done regularly anyway.
We were established in 1961 and since then Sahm-Seilklemmen has produced and distributed products complementing the mechanical splicing of wire ropes. Today we are a leading supplier for wire rope end terminations to the rigging industry and in addition to ferrules, we can supply appropriate accessories and the most diverse services.
Our product range includes ferrules made from aluminium, copper, steel and stainless steel, all manufactured exclusively by us in Germany and USA. As a system supplier, we can provide you not only with the correct ferrule for your application, but also a large range of swaging machines, test beds, cutting & annealing machines and differenttools.
Located in northwest New Jersey, Jersey Strand and Cable, Inc. has been the most diversified fine diameter strand and cable manufacturer of its magnitude in the world for over 30 years. Our highly skilled and experienced staff provides our customers with the highest-quality standard and custom cable and stranded wire products available, including wire rope. Our innovative product development and unique custom cable manufacturing techniques allow us to provide micro-miniature, miniature, and small diameter wire sizes up to 1/8-inch finished product diameter.
With two state-of-the-art facilities in New Jersey that total over 100,000 square feet, Jersey Strand and Cable, Inc. is fulfilling a need in the industry for specialty cable and wire strand made to exact customer requirements. Our modern testing and development laboratory, along with other peripheral equipment and 200+ production machines, helps ensure that each customer’s product is manufactured and delivered to meet their precise specifications. Spearheaded by a former IBM systems engineer, we have developed a computerized, fully integrated management control system that controls and records all details of the manufacturing process, from RFQs to shipping and invoicing, to ensure that our products are adhering to customer and Jersey Strand and Cable, Inc. specifications. This system is efficient and streamlined and has been a huge factor in our success as the leading manufacturer of strand and cables.
A wire rope is a type of cable that includes several wire strands laced together to form a single wire. Generally, both the terms “wire” and “rope” are used interchangeably with “wire rope”; however, according to the technical definition, to be labeled a wire rope, the cable must have a thickness of at least 9.52 mm. As a versatile, high load capacity alternative to natural fiber ropes such as hemp and manila, wire rope provides motion transmission through nearly all angles, tie down, counterbalance, guidance, control, or lift.
Modern wire rope was invented by Wilhelm Albert, a German mining engineer, between 1831 and 1834. He developed them in order for work in the mines in the Harz Mountains. This rope replaced weaker natural fiber ropes, like hemp rope and manila rope, and weaker metal ropes, like chain rope.
Albert’s rope was constructed of four three-stranded wires. In 1840, a Scot named Robert Stirling Newall improved upon this model. A year later in the United States, American manufacturer John A. Roebling started producing wire rope, aimed at his vision of suspension bridges. From there, other interested Americans, such as Erskine Hazard and Josiah White, used wire rope in railroad and coal mining applications. They also applied their wire rope techniques to provide lift ropes for something called the Ashley Planes project, which allowed for better transportation and increased tourism in the area.
Approximately twenty-five years later, back in Germany in 1874, the engineering firm Adolf Bleichert & Co. was founded. They used wire rope to build bicable aerial tramways for mining the Ruhr Valley. Years later they built tramways for both the Wehrmacht and the German Imperial Army. Their wire rope systems spread all across Europe, and then migrated to the USA, concentrating at Trenton Iron Works in New Jersey.
Over the years, engineers and manufacturers have created materials of all kinds to make wire rope stronger. Such materials include stainless steel, plow steel, bright wire, galvanized steel, wire rope steel, electric wire, and more. Today, wire rope is a staple in most heavy industrial processes. Wherever heavy duty lifting is required, wire rope is there to facilitate.
Wire rope is strong, durable, and versatile. Even the heaviest industrial loads may be lifted with a well-made wire rope because the weight is distributed evenly among constituent strands.
There are three basic elements of which wire ropes are composed: wire filaments, strands, and cores. Manufacturers make wire rope by taking the filaments, twisting or braiding them together into strands, and then helically winding them around a core. Because of this multiple strand configuration, wire rope is also often referred to as stranded wire.
The first component, the filaments, are cold drawn rods of metal materials of varying, but relatively small diameter. The second component, the strands, can individually consist of as few as two or as many as several dozen filaments. The last component, the core, is the central element around which strands are wrapped; wire rope cores maintain a considerable amount of flexibility, while increasing strength by at least 7.5% over the strength of fiber core wire ropes.
The helical winding of the strands around the core is known as the lay. Ropes may be right hand lay, twisting strands clockwise, or they may be left hand lay, twisting strands counter-clockwise. In an ordinary lay, the individual strands are twisted in the opposite direction of the lay of the entire rope of strands to increase tension and to prevent the rope from coming unwound. Though this is most common Lang"s lay has both the strands and the rope twisted in the same direction while alternate lays, as the name suggests alternate between ordinary and Lang style lays. While alternative rope designs are available, the helical core design is often favored, as it allows a wire cable to hold a lot of weight while remaining ductile.
There are many design aspects that wire rope manufacturers consider when they are creating custom wire rope assemblies. These include: strand gauge (varies based on application strength, flexibility, and wear resistance requirements), wire rope fittings (for connecting other cables), lay, splices, and special coatings. Specially treated steel cable and plastic coated cables, for instance, are common to many application specific variations of wire rope such as push pull cable assemblies used in transferring motion between two points.
Suppliers typically identify wire cable by listing both the number of strands and the amount of wires per strand respectively, though stranded cable may alternatively be measured by their lay and length or pitch. For example, a door-retaining lanyard wire rope is identified by its 7 x 7 construction, and wire rope used for guying purposes is identified by its 1 x 19 construction. The most common types are 6 x 19, 6 x 25, 19 x 7, 7 x 7, 7 x 19, 6 x 26, and 6 x 36.
An ungalvanized steel wire rope variety. This uncoated wire rope can also be designed to resist spinning or rotating while holding a load; this is known as rotation resistant bright wire rope.
Also called a coiled wire rope, a coiled cable is a rope made from bundles of small metal wires, which are then twisted into a coil. Wire rope and cable can come in a huge variety of forms, but coiled cables specifically provide the benefits of easy storage and tidiness. Unlike other wire ropes, coiled cables do not require a spool for storage. Because it has been coiled, the cable will automatically retract into its spring-like shape when it is not in use, making it incredibly easy to handle.
A type of high strength rope, made of several individual filaments. These filaments are twisted into strands and helically wrapped around a core. One of the most common types of wire rope cable is steel cable.
Wire rope made not as one solid piece, but as a piece made up of a series of metal links. Wire rope chain is flexible and strong, but it is more prone to mechanical failure than wire rope.
Push pull cables and controls are a particular type of control cable designed for the positive and precise transmission of mechanical motion within a given system. Unlike their counterpart pull-pull cables, these wire rope assemblies offer multidirectional control. Additionally, their flexibility allows for easy routing, making them popular in a number of industrial and commercial applications.
Iron and steel are the two most common materials used in producing wire ropes. A steel wire is normally made from non-alloy carbon steel that offers a very high strength and can support extreme stretchable forces. For even more strength and durability, manufacturers can make stainless steel wire rope or galvanized steel wire rope. The latter two are good for applications like rigging and hoisting.
Technically, spiral ropes are curved or round strands with an assemblage of wires. This gathering of wires has at least one cord situated in the opposite direction of the wire in the outer layer of the rope. The most important trait of this rope is that all the wires included are round. The biggest benefit of this category of rope is that it does not allow the entrance of pollutants, water, or moisture.
Contain an assemblage of strands placed spirally around a core. Stranded rope steel wire patterns have different layers that cross each other to form an even stronger cable or rope. Stranded ropes contain one of three types of core: a fiber core, a wire strand core, or a wire rope core.
Provide an added level of security to a manufacturing production application. Wire rope slings are made from improved plow steel wire ropes that, apart from offering added security, also provide superior return loop slings. Plow steel wire ropes improve the life of a mechanism by shielding the rope at its connection points. The key objective of wire rope slings is to enhance the safety of an application while increasing its capacity and performance. Rope slings are also available in various sling termination options, such as hook type, chokers, and thimbles.
The eye in this rope sling is made using the Flemish Splice method. Just like a typical sling, a Permaloc rope sling improves safety and provides reverse strength meaning that the uprightness of the eye does not depend on the sleeves of the metal or alloy. Additionally, permaloc rope slings offer an abrasion resistance feature that makes them long lasting.
These slings have all the features that most other slings offer. However, compared to their counterparts, Permaloc bridle slings provide better load control, wire rope resistant crushing, robust hooks and links that work for a longer duration, and help save on maintenance requirements.
Manufacturers produce wire rope for many different reasons; from cranes to playground swings, wire ropes have something for everyone. Among the many applications of wire rope are hoisting, hauling, tie down, cargo control, baling, rigging, anchoring, mooring, and towing. They can also serve as fencing, guardrails, and cable railing, among other products.
Some of the industries that make use of wire rope include industrial manufacturing, construction, marine, gas and oil, mining, healthcare, consumer goods, and transportation. Others include the fitness industry, which uses plastic coated cable products in weight machines, the theater industry, which uses black powder coated cables for stage rigging, the recreation industry, which uses plastic coated cables for outdoor playground equipment, and the electronics industry, which uses miniature wire rope for many types of electronic equipment and communications devices.
Wire ropes are typically made from cold drawn steel wire, stainless steel wire, or galvanized wire. They may also be made from a wide variety of less popular metals, including aluminum, nickel alloy, bronze, copper, and titanium. However, nearly all wire ropes, including control cables, are made from strands of cold drawn carbon steel wires. Stainless steel rope and cables are subbed in for highly corrosive environments. Galvanized cables and galvanized wire rope are popular for their increased strength and durability; these qualities are important to specialized ropes like galvanized aircraft cable.
A core may be composed of metal, fiber or impregnated fiber materials depending on the intended application. Cores may also be another strand of wire called an independent wire rope core (IWRC).
Wire rope, depending on its application, is subject to many standard requirements. Among the most common of these are the standards detailed by OSHA, ASTM International, and ISO. Per your application and industry, you’ll likely have others you need to consider. To get a full list, talk to your service provider.
To determine the safety factor, which is a margin of security against risks, the first step involves knowing the type of load that the rope will be subjected to. The load must consider the shock loads and blowing wind effects. The safety factor is characterized in ratios; typical are 4:1 and 5:1. If a ratio is 5:1, then the tensile strength of a wire rope must be five times of the load it will be subjected to. In some applications, the ratios can go up to 10:1.
By weighing all these factors carefully, the wire rope that you will buy will be safe to use and last considerably. For the best advice and guidance, though, don’t go it alone! Find a great wire rope supplier that you can trust. You’ll know you’ve found the right supplier for you when you talk to one that can not only fulfill your requirements, but shows that they are excited to go the extra mile for you. For a company like this, browse the list near the top of the page.
As the cables play an integral role in the safety of many operations and structures, careful analysis of a wire rope and all of its capabilities and features is vital. Important qualities and physical specifications you must consider include wire rope diameter, breaking strength, resistance to corrosion, difficulty of flattening or crushing, bendability, and average lifespan.
Each of the aforementioned considerations should be compatible with the specific application for which the rope is intended as well as the environment in which such operations are undertaken. Temperature and corrosive environments often require specially coated wire ropes with increased durability.
When you use your industrial wire rope, the first thing to remember is to not exceed your rope’s rated load and breaking strength. If you do not stay within these parameters, you risk causing your rope to weaken or even break.
Rust, kinks, fraying and even carefully performed splicing will all have an impact on the performance of wire ropes. To maintain the integrity of your wire rope assembly, you need to inspect them regularly and clean and lubricate them as needed. In addition, you need to store them out of the wet and cold as much as possible. Also wrap them up properly, so they are not kinked.
Steel that is designed for applications, which require greater safety features with no increase in diameter size and the highest resistance to abrasive wear. This steel is fifteen percent stronger than Improved Plow Steel, and the tensile strength of this grade ranges from 280,000 to 340,000 psi.
A high-carbon steel having a tensile strength of approximately 260,000 psi that is roughly fifteen percent stronger than Plow Steel. Most commercial wires are made from IPS.
A low carbon steel wire of approximately 10,000 psi, which is pliable and capable of repeated stresses from bending around small sheaves. This grade is effective for tillers, guys and sash ropes.
The manner in which the wires are helically wound to form rope. Lay refers specifically to the direction of the helical path of the strands in a wire rope; for example, if the helix of the strands are like the threads of a right-hand screw, the lay is known as a right lay, or right-hand, but if the strands go to the left, it is a left lay, or left-hand.
A classification of wire rope according to its breaking strength. The rank of grades according to increasing breaking strengths is as follows: Iron, Traction, Mild Plow Steel, Plow Steel, Improved Steel, Extra Improved Steel.
The act of fastening a termination to a wire rope through physical deformation of the termination about the rope via a hydraulic press or hammering. The strength is one hundred percent of the wire rope rating.
A grade of rope material that has a tensile strength range of 180,000 to 190,000 psi. Traction steel has great resistance to bending fatigue with a minimum of abrasive force on sheaves and drums, which contributes to its long use in elevators, from which the steel gets its name.
It is composed of wire strands that are braided together. Wire braid is similar to stranded wire. The difference between the two is the fact that stranded wire features strands that are bundled together, rather than braided.
Essential parts of cable assemblies, wire rope assemblies and wire rope slings that assist spliced or swaged rope ends in connecting to other cables and keeping cables and rope from unraveling.
A wire rope cable assembly is a metallic rope consisting of bundles of twisted, spiraled, or bonded wires. While the terms wire rope and cable are often used interchangeably, cables are typically designated as smaller diameter wire ropes, specifically wire ropes with a diameter less than 3/8 inch. Therefore, wire rope cable assemblies are typically utilized for lighter duty applications.
Or cable assemblies, are cables which are composed of many spiraled bundles of wire. These cables are used to support hanging objects, connect objects, pull or lift objects, secure items, and much more.
Wire rope wholesalers can sell an extensive range of wire rope and wire rope accessories at a very affordable rate as well as in bulk. Many of the additional wire rope equipment that wire rope wholesalers provide include: swivel eye pulleys, eye nuts, eye bolts, slip hooks, spring hooks, heavy duty clips, clevis hooks, turnbuckle hooks, anchor shackle pins, s hooks, rigging blocks, and much more. Wire rope fittings will generally improve the versatility of the wire and also prevent fraying.
This splice is a version of the "Flemish Reduced Eye splice" intended for use on a winch drum. The reduced size enables it to pass through heel blocks and gin blocks on a ship"s derricks. Caution! The splice is unsafe unless it has at least 3 to 4 turns on the winch drum, it is not intended to have the full load applied to the splice, nor is it intended or approved for use in "running rigging" where rotation of the wire rope may occur.It has been used extensively in the logging industry, out of sight of safety inspectors.
I am an 80 year old former Able Seaman, and qualified Port of Melbourne Rigger/ Wire Splicer, with comprehensive experience in splicing wire ropes used in the Ports large wharf cranes and slipways. I have never used a Flemish Eye because of the safety issues. There is an alternative splice which I used but this would be outside the capabilities of an untrained person. I would advise the novice to use at least three bulldog grips, but first make sure the saddles are placed on the live standing part and the u-bolts on the cut end, to avoid distortion of the main load bearing part of the wire.
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