stainless steel wire rope company manufacturer
Stainless steel ropes and cables are among the most popular in several industries especially those in which operations are performed under harsh or caustic environmental conditions such as pulp and paper or marine industries. This is because stainless steel, as the name would suggest, is a particular family of steel alloys that are produced with a heightened level of resistance to stains, wear, and corrosion while maintaining relatively the same fatigue strength as other materials.
Each of these factors is crucial in selecting the proper wire rope as these cables are often used as safety or control cables and mechanical failure can be costly and even deadly.
Other considerations include diameter, length, specific composition, resistance to crushing or flattening, and ductility. These should be examined with regard to the intended use of the cable which can range from supportive guy lines, hoist ropes, and cable railings to safety cables and braking mechanisms.
The particular design of a stainless steel cable should also be carefully considered. Like all wire ropes, these devices are composed of three main elements: filaments, strands, and cores. The filaments are the individual chromium steel wires which are often cold-drawn though may be produced in a number of ways.
Multiple filaments, which have a relatively small diameter, are twisted or braided together to form a grouping referred to as a strand. Most wire rope suppliers identify them by listing both the number of strands and the number of wires per strand. Strands are then helically wrapped around a core that may be stainless steel or an alternative material.
While alternative rope designs are available, the helical core design is often favored as it allows a wire cable to hold a lot of weight while remaining ductile.
The specific weight bearing and shock absorption abilities of a stainless steel cable depend on the particular alloy chosen. Grades 304 and 316 are the most popular types of stainless steel chosen for pulling, driving, and supporting applications.
Wire rope manufacturers produce their products in order to provide a high load capacity, versatile alternative to weaker ropes like manila rope or hemp rope. Wire rope products are used for a wide variety of motion transmission applications, among them: lifting, baling, tie down, hoisting, hauling, towing, mooring, anchoring, rigging, cargo control, guidance and counterbalance. They can also be used as railing, fencing and guardrailing.
Wire rope is a must-have for many heavy duty industrial applications. From mining to forestry to marine and beyond, there’s wire rope for almost every job. Some of the many industries in which wire rope is popular include: construction, agriculture, marine, industrial manufacturing, fitness, sports and recreation (plastic coated cables for outdoor playground equipment and sports equipment), electronics, theater (black powder coated cables for stage rigging), mining, gas and oil, transportation, security, healthcare and consumer goods.
Wire rope as we know it was invented just under 200 years ago, between 1831 and 1834. At that time, the goal was to create a rope strong enough to support work in the mines of the Harz Mountains. Invented by Wilhelm Albert, a German mining engineer, this wire rope consisted on four three-stranded wires. It was much stronger than older rope varieties, such as manila rope, hemp rope and metal chain rope.
While studying at Freiburg School of Mines, a man named L.D.B. Gordon visited the mines in the Harz Mountains, where he met Albert. After he left, Gordon wrote to his friend Robert Stirling Newall, urging him to create a machine for manufacturing wire ropes. Newall, of Dundee, Scotland, did just that, designing a wire rope machine that made wire ropes with four strands, consisting of four wires each. After Gordon returned to Dundee, he and Newall, along with Charles Liddell, formed R.S. Newall and Company. In 1840, Newall received a patent for “certain improvements in wire rope and the machinery for making such rope.”
In 1841, an American manufacturer named John A. Roebling began producing wire rope for suspension bridges. Soon after, another set of Americans, Josiah White and Erskine Hazard, started incorporating wire rope into coal mining and railroad projects, forming Lehigh Coal & Navigation Company (LC&N Co.). In 1848, wire rope from their wire rope factory in Mauch Chunk, Pennsylvania provided the lift cables needed to complete the Ashley Planes Project. This project sought to improve the performance and appearance of the freight railroad that ran through Ashley, Pennsylvania, by adding lift cables. This increased tourism and increased the railroad’s coal capacity. Before, cars took almost four hours to return; after, they took less than 20 minutes.
Wire rope likewise changed the landscape (again) in Germany, in 1874, when an engineering firm called Adolf Bleichert & Co. used wire rope to build Bi-cable aerial tramways. These allowed them to mine the Ruhr Valley. Several years later, they also used wire rope to build tramways for the German Imperial Army and the Wehrmacht. These tramways were wildly successful, opening up roads in Germany and all over Europe and the USA.
Since the 1800s, manufacturers and engineers have found ways to improve wire rope, through stronger materials and material treatments, such as galvanization, and different rope configurations. Today, wire rope makes possible many heavy industrial processes. It has become a necessity of the modern world.
Strands are made by tightly twisting or braiding individual wire together. One strand could have anywhere between two and several dozen wire filaments depending on the necessary strength, flexibility, and weight capacity.
One of the most dynamic elements of wire cables is the inner core. The strands are wrapped around the core, and it can be made of different metals, fibers, or even impregnated fiber materials. For heavy applications, cores are often made of a different strand of wire called an independent wire rope core (IWRC). An IWRC has a considerable amount of flexibility and it is still very strong. In fact, at least 7.5% of the strength increase in a wire rope can be attributed to an IWRC.
While they sometimes use other metals, like aluminum, nickel, copper, titanium, and even bronze for some applications, manufacturers primarily produce wire rope from steel. This is because steel is very strong and stretchable. Among the most common types they use are: galvanized wire, bright wire, stainless steel and cold drawn steel.
Of the wire rope steels, cold drawn carbon steel wire is most popular, although stainless steel wire rope is sometimes employed as well. Stainless steel rope is most popular for its anti-corrosive properties. Bright wire rope, a type of ungalvanized steel wire rope, is also popular. For added strength and durability, galvanized steel wire rope/galvanized steel cables are a very popular choice. Galvanized aircraft cable, for example, is always a must in aerospace.
When choosing or designing a custom wire rope for your application, suppliers consider factors such as: the environment in which the rope will function, required rust resistance, required flexibility, temperature resistance, required breaking strength and wire rope diameter. To accommodate your needs, manufacturers can do special things like: make your rope rotation resistant, color code your rope, or add a corrosion resistant coating. For instance, sometimes they specially treat and coat a cable with plastic or some other compound for added protection. This is particularly important to prevent fraying if the wire rope is often in motion on a pulley.
Manufacturers and distributors identify the differences in wire cable by listing the number of strands and the amount of wires per strand so that anyone that orders understand the strength of the cable. Sometimes they are also categorized by their length or pitch. Common examples of this include: 6 x 19, 6 x 25, 19 x 7, 7 x 19, 7 x 7, 6 x 26 and 6 x 36.
More complex wire rope identification codes connote information like core type, weight limit and more. Any additional hardware like connectors, fasteners, pulleys and fittings are usually listed in the same area to show varying strengths and degrees of fray prevention.
Cable wire rope is a heavy-duty wire rope. To give it its high strength, manufacturers construct it using several individual filaments that are twisted in strands and helically wrapped around the core. A very common example of cable wire rope is steel cable.
Spiral rope is made up an assemblage of wires with round or curved strands. The assemblage features at least one outer layer cord pointed in the opposite direction of the wire. The big advantage of spiral ropes is the fact that they block moisture, water and pollutants from entering the interior of the rope.
Similarly, stranded rope steel wire is made up of an assemblage of spirally wound strands. Unlike spiral rope, though, its wire patterns have crisscrossing layers. These layers create an exceptionally strong rope. Stranded rope may have one of three core material types: wire rope, wire strand or fiber.
Wire rope chain, like all chains, is made up of a series of links. Because it is not solid, wire rope chain is quite flexible. At the same time, it is prone to mechanical failure.
Wire rope slings are made from improved plow wire steel, a strong steel wire that offers superior return loop slings and better security. The plow wire steel also shields rope at its connection points, which extends its working life. Wire rope slings, in general, provide their applications with increased safety, capacity and performance. Wire rope sling is a rope category that encompasses a wide range of sub-products, such as permaloc rope sling, permaloc bridle slings and endless slings. These and other wire rope slings may be accompanied by a wide variety of sling terminations, such as thimbles, chokers and hooks.
Wire rope offers its user many advantages. First, design of even distribution of weight among strands makes it ideal for lifting extremely heavy loads. Second, wire rope is extremely durable and, when matched properly to the application, can withstand great stress and elements like corrosion and abrasion. In addition, it is very versatile. Its many iterations and the ways in which the rope can treated means that users can get rope custom fit for virtually any application.
Depending on the type of wire rope with which you are working and your application, you may want to invest in different accessories. Among these accessories are: wire rope clips, steel carabiners, fittings, fasteners and connections.
To ensure that your wire rope quality remains high, you must regularly inspect them for wear and degradation. The right wire rope should be selected for a particular use. Watch out for performance-impacting damage like: rust, fraying and kinks. To make sure that they stay in tip-top shape, you should also clean and lubricate them as needed. Check for this need as a part of your regular inspection.
Rope care is about more than inspection. It’s also about making an effort to use and store them properly every time you use them. For example, never exceed your rope’s rated load and breaking strength. Doing so will not only cause the weakening of your cable, but it may even cause immediate breakage. In addition, always store your wire rope cable in a dry and warm area, away from those elements that could cause premature rusting or other damage. Finally, always carefully wind your wire rope when you’re done with it, so as to avoid kinks. If you follow all these tips and treat your wire rope assemblies well, they will reward you with a long and productive service life.
Always make sure that you purchase wire rope that matches your industry and regional standards. Some of the most widely referenced standards organizations for wire rope include: ISO, ASTM International and OSHA. Talk over your specifications and application with your wire rope supplier to figure out what’s best for you.
If you’re in the market for a wire rope or a wire rope assembly, the best way to know you’re getting something that will both perform well and be safe if by working with a vetted professional. Find one among the list we’ve provided on this page. Check out their profiles to get an idea of the services and products they offer. Pick out three or four to whom you’d like to speak, and reach out. Talk to them about your specifications, standard requirements and budget. Ask about lead times and delivery options. Once you’ve spoken with all of them, compare and contrast their answers. You’ll know you’ve found the one when you talk to a wire rope company that is willing to go above and beyond for your satisfaction.
ISO 9001 & AS 9120 certified 8(m)WOSB certified custom manufacturer of corrossion resistant galvanized aircraft stainless steel metal safety cable and wire braid materials include braided cords with wire center for aeronautical, aerospace, halyard, helicopter lead line, sailboat, rigging, hoisting, automotive applications and more. Wire rope products are available in 1x7 strand through 6x36 strand for aircraft cable, non rotating and non flexible applications. Custom coatings and finishes available for aerospace, automotive, safety applications. Also offers custom braids in specialty colors, finishes, and materials such as aramid, ceramic, Dyneema®, fiberglass, Kevlar®, linen, Nomex®, plasma, Spectra®, tarred, marlin, Technora™, Twaron®, and Vectran™. Galvanized aircraft wire ropes and cables available in 302/304, 305, and 316 stainless steel and zinc-coated carbon steel materials. Offers non-flexible types in 1 x 7 and 1 x 19 strand models. Suitable for aeronautical, logging, hoisting, aircraft control, and winching applications.
Custom manufacturer of precision wire components & fabricated wire products. Wire products include frames, handles, guides, cable rings, shelves, baskets, racks, carriers, grids, cable management panels, instrument holders, motor & fan guards, shelf dividers & sterilizer carts. Forming, blanking, welding, assembly operations & coating services are available. Secondary services such as hardware insertion, higher level sub assembly, kitting, pad printing, special packaging & bar-coding are available. Capabilities include CNC machining, 3D fabrication & robotic part transfer. Markets served include institutional, sporting goods, furniture, safety, medical equipment, food processing, marine, aircraft, HVAC & wastewater treatment. Wire components meet NOCSAE requirements.
Type 302/304 stainless steel is the standard alloy for use in wire rope and cable. It has about the same strength as galvanized rope or cable but is much more corrosion resistant. It can be used in most industrial atmospheres and has acceptable corrosion resistance when used in marine- and salt water.
Type 316 stainless steel is the standard high corrosion resistant steel for rope and cable. It is resistant to many chemicals in the pulp and paper, photographic, food processing and textile industries. It has the best pitting resistance in marine and salt water and can be used in temperatures up to 480°C (900°F).
Stainless Steel Wire Ropes are an important part of our core product range. We keep stock of AISI 316 Marine Grade Stainless Steel Wire Rope from 0.5mm up to 26mm in various constructions including: 1X19, 7X7, 7X19 and 6X36 wire core.
Providing high quality materials is an extremely important part of our ethos which is why our stainless steel wire ropes are produced in accordance with BSMA29 standards by one of the leading stainless steel wire rope manufacturers in the world.
Our ropes are used in demanding conditions and it is therefore vital that the tolerance and chemical composition of the material is as per the required AISI 316 requirements. Applications and markets include:structural and architectural, balustrade, yacht rigging and Stay Wire applications.
PersonalWe are on hand to personally guide you through the entire process, we translate the jargon, we recommend what’s best, and we are always here in person. No nonsense, just straight talking people who always exceed expectations through our extensive wire rope knowledge and superior service.
A wire rope is a type of cable that includes several wire strands laced together to form a single wire. Generally, both the terms “wire” and “rope” are used interchangeably with “wire rope”; however, according to the technical definition, to be labeled a wire rope, the cable must have a thickness of at least 9.52 mm. As a versatile, high load capacity alternative to natural fiber ropes such as hemp and manila, wire rope provides motion transmission through nearly all angles, tie down, counterbalance, guidance, control, or lift.
Modern wire rope was invented by Wilhelm Albert, a German mining engineer, between 1831 and 1834. He developed them in order for work in the mines in the Harz Mountains. This rope replaced weaker natural fiber ropes, like hemp rope and manila rope, and weaker metal ropes, like chain rope.
Albert’s rope was constructed of four three-stranded wires. In 1840, a Scot named Robert Stirling Newall improved upon this model. A year later in the United States, American manufacturer John A. Roebling started producing wire rope, aimed at his vision of suspension bridges. From there, other interested Americans, such as Erskine Hazard and Josiah White, used wire rope in railroad and coal mining applications. They also applied their wire rope techniques to provide lift ropes for something called the Ashley Planes project, which allowed for better transportation and increased tourism in the area.
Approximately twenty-five years later, back in Germany in 1874, the engineering firm Adolf Bleichert & Co. was founded. They used wire rope to build bicable aerial tramways for mining the Ruhr Valley. Years later they built tramways for both the Wehrmacht and the German Imperial Army. Their wire rope systems spread all across Europe, and then migrated to the USA, concentrating at Trenton Iron Works in New Jersey.
Over the years, engineers and manufacturers have created materials of all kinds to make wire rope stronger. Such materials include stainless steel, plow steel, bright wire, galvanized steel, wire rope steel, electric wire, and more. Today, wire rope is a staple in most heavy industrial processes. Wherever heavy duty lifting is required, wire rope is there to facilitate.
Wire rope is strong, durable, and versatile. Even the heaviest industrial loads may be lifted with a well-made wire rope because the weight is distributed evenly among constituent strands.
There are three basic elements of which wire ropes are composed: wire filaments, strands, and cores. Manufacturers make wire rope by taking the filaments, twisting or braiding them together into strands, and then helically winding them around a core. Because of this multiple strand configuration, wire rope is also often referred to as stranded wire.
The first component, the filaments, are cold drawn rods of metal materials of varying, but relatively small diameter. The second component, the strands, can individually consist of as few as two or as many as several dozen filaments. The last component, the core, is the central element around which strands are wrapped; wire rope cores maintain a considerable amount of flexibility, while increasing strength by at least 7.5% over the strength of fiber core wire ropes.
The helical winding of the strands around the core is known as the lay. Ropes may be right hand lay, twisting strands clockwise, or they may be left hand lay, twisting strands counter-clockwise. In an ordinary lay, the individual strands are twisted in the opposite direction of the lay of the entire rope of strands to increase tension and to prevent the rope from coming unwound. Though this is most common Lang"s lay has both the strands and the rope twisted in the same direction while alternate lays, as the name suggests alternate between ordinary and Lang style lays. While alternative rope designs are available, the helical core design is often favored, as it allows a wire cable to hold a lot of weight while remaining ductile.
There are many design aspects that wire rope manufacturers consider when they are creating custom wire rope assemblies. These include: strand gauge (varies based on application strength, flexibility, and wear resistance requirements), wire rope fittings (for connecting other cables), lay, splices, and special coatings. Specially treated steel cable and plastic coated cables, for instance, are common to many application specific variations of wire rope such as push pull cable assemblies used in transferring motion between two points.
Suppliers typically identify wire cable by listing both the number of strands and the amount of wires per strand respectively, though stranded cable may alternatively be measured by their lay and length or pitch. For example, a door-retaining lanyard wire rope is identified by its 7 x 7 construction, and wire rope used for guying purposes is identified by its 1 x 19 construction. The most common types are 6 x 19, 6 x 25, 19 x 7, 7 x 7, 7 x 19, 6 x 26, and 6 x 36.
An ungalvanized steel wire rope variety. This uncoated wire rope can also be designed to resist spinning or rotating while holding a load; this is known as rotation resistant bright wire rope.
Also called a coiled wire rope, a coiled cable is a rope made from bundles of small metal wires, which are then twisted into a coil. Wire rope and cable can come in a huge variety of forms, but coiled cables specifically provide the benefits of easy storage and tidiness. Unlike other wire ropes, coiled cables do not require a spool for storage. Because it has been coiled, the cable will automatically retract into its spring-like shape when it is not in use, making it incredibly easy to handle.
A type of high strength rope, made of several individual filaments. These filaments are twisted into strands and helically wrapped around a core. One of the most common types of wire rope cable is steel cable.
Wire rope made not as one solid piece, but as a piece made up of a series of metal links. Wire rope chain is flexible and strong, but it is more prone to mechanical failure than wire rope.
Push pull cables and controls are a particular type of control cable designed for the positive and precise transmission of mechanical motion within a given system. Unlike their counterpart pull-pull cables, these wire rope assemblies offer multidirectional control. Additionally, their flexibility allows for easy routing, making them popular in a number of industrial and commercial applications.
Iron and steel are the two most common materials used in producing wire ropes. A steel wire is normally made from non-alloy carbon steel that offers a very high strength and can support extreme stretchable forces. For even more strength and durability, manufacturers can make stainless steel wire rope or galvanized steel wire rope. The latter two are good for applications like rigging and hoisting.
Technically, spiral ropes are curved or round strands with an assemblage of wires. This gathering of wires has at least one cord situated in the opposite direction of the wire in the outer layer of the rope. The most important trait of this rope is that all the wires included are round. The biggest benefit of this category of rope is that it does not allow the entrance of pollutants, water, or moisture.
Contain an assemblage of strands placed spirally around a core. Stranded rope steel wire patterns have different layers that cross each other to form an even stronger cable or rope. Stranded ropes contain one of three types of core: a fiber core, a wire strand core, or a wire rope core.
Provide an added level of security to a manufacturing production application. Wire rope slings are made from improved plow steel wire ropes that, apart from offering added security, also provide superior return loop slings. Plow steel wire ropes improve the life of a mechanism by shielding the rope at its connection points. The key objective of wire rope slings is to enhance the safety of an application while increasing its capacity and performance. Rope slings are also available in various sling termination options, such as hook type, chokers, and thimbles.
The eye in this rope sling is made using the Flemish Splice method. Just like a typical sling, a Permaloc rope sling improves safety and provides reverse strength meaning that the uprightness of the eye does not depend on the sleeves of the metal or alloy. Additionally, permaloc rope slings offer an abrasion resistance feature that makes them long lasting.
These slings have all the features that most other slings offer. However, compared to their counterparts, Permaloc bridle slings provide better load control, wire rope resistant crushing, robust hooks and links that work for a longer duration, and help save on maintenance requirements.
Manufacturers produce wire rope for many different reasons; from cranes to playground swings, wire ropes have something for everyone. Among the many applications of wire rope are hoisting, hauling, tie down, cargo control, baling, rigging, anchoring, mooring, and towing. They can also serve as fencing, guardrails, and cable railing, among other products.
Some of the industries that make use of wire rope include industrial manufacturing, construction, marine, gas and oil, mining, healthcare, consumer goods, and transportation. Others include the fitness industry, which uses plastic coated cable products in weight machines, the theater industry, which uses black powder coated cables for stage rigging, the recreation industry, which uses plastic coated cables for outdoor playground equipment, and the electronics industry, which uses miniature wire rope for many types of electronic equipment and communications devices.
Wire ropes are typically made from cold drawn steel wire, stainless steel wire, or galvanized wire. They may also be made from a wide variety of less popular metals, including aluminum, nickel alloy, bronze, copper, and titanium. However, nearly all wire ropes, including control cables, are made from strands of cold drawn carbon steel wires. Stainless steel rope and cables are subbed in for highly corrosive environments. Galvanized cables and galvanized wire rope are popular for their increased strength and durability; these qualities are important to specialized ropes like galvanized aircraft cable.
A core may be composed of metal, fiber or impregnated fiber materials depending on the intended application. Cores may also be another strand of wire called an independent wire rope core (IWRC).
Wire rope, depending on its application, is subject to many standard requirements. Among the most common of these are the standards detailed by OSHA, ASTM International, and ISO. Per your application and industry, you’ll likely have others you need to consider. To get a full list, talk to your service provider.
To determine the safety factor, which is a margin of security against risks, the first step involves knowing the type of load that the rope will be subjected to. The load must consider the shock loads and blowing wind effects. The safety factor is characterized in ratios; typical are 4:1 and 5:1. If a ratio is 5:1, then the tensile strength of a wire rope must be five times of the load it will be subjected to. In some applications, the ratios can go up to 10:1.
By weighing all these factors carefully, the wire rope that you will buy will be safe to use and last considerably. For the best advice and guidance, though, don’t go it alone! Find a great wire rope supplier that you can trust. You’ll know you’ve found the right supplier for you when you talk to one that can not only fulfill your requirements, but shows that they are excited to go the extra mile for you. For a company like this, browse the list near the top of the page.
As the cables play an integral role in the safety of many operations and structures, careful analysis of a wire rope and all of its capabilities and features is vital. Important qualities and physical specifications you must consider include wire rope diameter, breaking strength, resistance to corrosion, difficulty of flattening or crushing, bendability, and average lifespan.
Each of the aforementioned considerations should be compatible with the specific application for which the rope is intended as well as the environment in which such operations are undertaken. Temperature and corrosive environments often require specially coated wire ropes with increased durability.
When you use your industrial wire rope, the first thing to remember is to not exceed your rope’s rated load and breaking strength. If you do not stay within these parameters, you risk causing your rope to weaken or even break.
Rust, kinks, fraying and even carefully performed splicing will all have an impact on the performance of wire ropes. To maintain the integrity of your wire rope assembly, you need to inspect them regularly and clean and lubricate them as needed. In addition, you need to store them out of the wet and cold as much as possible. Also wrap them up properly, so they are not kinked.
Steel that is designed for applications, which require greater safety features with no increase in diameter size and the highest resistance to abrasive wear. This steel is fifteen percent stronger than Improved Plow Steel, and the tensile strength of this grade ranges from 280,000 to 340,000 psi.
A high-carbon steel having a tensile strength of approximately 260,000 psi that is roughly fifteen percent stronger than Plow Steel. Most commercial wires are made from IPS.
A low carbon steel wire of approximately 10,000 psi, which is pliable and capable of repeated stresses from bending around small sheaves. This grade is effective for tillers, guys and sash ropes.
The manner in which the wires are helically wound to form rope. Lay refers specifically to the direction of the helical path of the strands in a wire rope; for example, if the helix of the strands are like the threads of a right-hand screw, the lay is known as a right lay, or right-hand, but if the strands go to the left, it is a left lay, or left-hand.
A classification of wire rope according to its breaking strength. The rank of grades according to increasing breaking strengths is as follows: Iron, Traction, Mild Plow Steel, Plow Steel, Improved Steel, Extra Improved Steel.
The act of fastening a termination to a wire rope through physical deformation of the termination about the rope via a hydraulic press or hammering. The strength is one hundred percent of the wire rope rating.
A grade of rope material that has a tensile strength range of 180,000 to 190,000 psi. Traction steel has great resistance to bending fatigue with a minimum of abrasive force on sheaves and drums, which contributes to its long use in elevators, from which the steel gets its name.
It is composed of wire strands that are braided together. Wire braid is similar to stranded wire. The difference between the two is the fact that stranded wire features strands that are bundled together, rather than braided.
Essential parts of cable assemblies, wire rope assemblies and wire rope slings that assist spliced or swaged rope ends in connecting to other cables and keeping cables and rope from unraveling.
A wire rope cable assembly is a metallic rope consisting of bundles of twisted, spiraled, or bonded wires. While the terms wire rope and cable are often used interchangeably, cables are typically designated as smaller diameter wire ropes, specifically wire ropes with a diameter less than 3/8 inch. Therefore, wire rope cable assemblies are typically utilized for lighter duty applications.
Or cable assemblies, are cables which are composed of many spiraled bundles of wire. These cables are used to support hanging objects, connect objects, pull or lift objects, secure items, and much more.
Wire rope wholesalers can sell an extensive range of wire rope and wire rope accessories at a very affordable rate as well as in bulk. Many of the additional wire rope equipment that wire rope wholesalers provide include: swivel eye pulleys, eye nuts, eye bolts, slip hooks, spring hooks, heavy duty clips, clevis hooks, turnbuckle hooks, anchor shackle pins, s hooks, rigging blocks, and much more. Wire rope fittings will generally improve the versatility of the wire and also prevent fraying.
... outdoor with specific usual requests (highly agressive environments). Metallic central core, right hand laid. Construction 7x19. Available in diameter from 2.5 to 18 mm. Single stainless eye hooks are ...
... Tractel is a galvanized or stainless steel cable. The tool is designed 3 meters in length, and 8 mm of diameter. The tool is constructed using stainless steel or galvanized ...
The wire ropes, stainless steel rope components for the medical device, have excellent 1to 1 torque responsibility. Typical applications are endoscopic ...
... provides wire ropes that are suitable for every type of winch. There are two standard types, one with and one without a safety hook. The wire ropes come in a galvanized ...
At Carl Stahl Sava Industries, manufacturing a comprehensive family of cable, stainless steel wire rope fittings and tools only explain a portion of what makes us so special as a cable assembly manufacturer. In addition to possessing an ISO 9001:2015 certification, Sava is also FDA and ITAR registered, as well as RoHS and REACH certified. Our wire rope manufacturing process leverages almost 50 years of engineering and manufacturing expertise that customers around the world have grown to depend upon every single day. Additionally, Sava’s sales professionals boast over 100 years of combined technical experience helping organizations just like yours meet the most complex and sophisticated application requirements.
CWI companies manufacture and stock the broadest range of domestic aircraft cable and wire rope in the USA, available to commercial and military specifications in stainless steel, galvanized carbon steel, and a variety of other alloys. We provide products "made and melted in America", "Made in the USA" through our United States based manufacturing facility that ensure your supply chain meets the Buy American Act or the Buy America Act when required. CWI is a fully integrated manufacturer: drawing wire, stranding cable, extruding jacketing material and providing custom products, configurations and processes when you require them.
With its focus on quality and over 40 years of excellence, Strand Core produces Commercial, Mil-Spec, OEM Wire Rope, Wire Strand and Assemblies in multiple industries including but not limited to: Aerospace, Oil & Gas, Marine, Dept. of Defense, Construction, Medical and Rigging/Hoist Industries.
Domestic wire rope is defined by the Committee of Domestic Steel Wire Rope and Specialty Cable as wire rope that is stranded and closed in the USA. It is key to note that the requirement allows for some of the materials making up the rope product to be imported from outside of the USA.
The Buy America Act requires 100% of a product to be manufactured in the USA, including the steel mill products. To fit Buy America requirements, the melting of the steel, the stranding, and the closing process must be performed within the USA. Strand Core usually receives requests for 100% domestic from the Department of Transportation (DOT) or when federal funds are involved.
The Buy American Act outlines that the cost of product supplies manufactured outside of the USA must not exceed 50% of the total price of the final product. If supplies for wire rope are manufactured outside of the US, those costs must be less than 50% of the wire rope"s final price. If steel is melted overseas, the manufacturer"s cost contribution must exceed 50% of the overall cost to meet the requirements of the Buy American Act.
Uses for stainless steel wires are incredibly diverse ranging from medical and dental tooling and apparatus to structural supports for construction and marine industries. Stainless steel wire is particularly well suited to such applications and others due to its hygienic, corrosion resistant, wear resistant and heat resistant qualities.
The high ductility, formability, weight to strength ratio and hardness of stainless steel alloys are also desirable traits of these filaments which may be used as such or combined through weaving, welding, twisting, braiding and more be made into complex products such as baskets, shelving or wire rope.
Along with the properties of a given stainless steel grade, the physical dimensions such as outer diameter, overall thickness or gauge, length and weight should be considered with regard for the final use of a rope to avoid potentially costly mechanical failure or inadequate performance. Steel service centers, wire rope manufacturers and other professionals should be consulted if uncertainty persists.
Rather than one specific steel alloy, stainless steel is a group of alloys whose compositions are primarily iron ore, but contain a minimum of 10% chromium. While other materials such as carbon, nickel, molybdenum, silicone and aluminum are present in various combinations, it is the chromium which gives the metals their name-sake non-staining, corrosion and wear resistant properties.
The chromium forms a protective layer of chromium oxide which provides the above characteristics. To create wires the alloyed material is first heated and then cast or otherwise formed into billets, ingots, rods or other stock shapes. One end of this form is then made narrower by hammering, filing, rolling or swaging so it will fit into a die. The pre-form for the wire is then pulled through the die, an action which decreases the overall diameter while increasing the length.
For thicker wire one die may be needed, but more often the strand is passed through a series of progressively smaller dies until the desired diameter and length are reached. Alternative processes such as extrusion, rolling or stamping may also be used in wire forming, though drawing is the most common among stainless steel wire manufacturers. Secondary treatments such as painting, annealing, coating and more are often made available to heighten the versatility of stainless steel wire both in terms of aesthetics and physical properties.
Stainless Steel Rod and Wire feature Type 316 composition, except for Double Spring strength which has an Elgiloy composition. All Stainless Steel Rod ...
Continental Cable employs 65 people specializing in the manufacture of custom mechanical wire rope cable assemblies. Other product lines include stainless steel and galvanized aircraft cable, a complete line of cable related hardware and tools and plastic coated cable.
While some use these two terms interchangeably, technically wire rope refers to a diameter greater than 3/8”. Cable rope - also called aircraft cable - applies to all smaller variations.
Consequently, aircraft cable is only used for lighter-duty purposes, such as winch lines, fences, and railings, while wire rope can be using for lifting, towing, hoisting, etc. Both are ideal for outdoor environments because the strength and length remain constant regardless of whether they are wet or dry.
If you are looking for an option specifically designed for lifting, check out our wire rope slings. They come in a number of configurations - choices include leg count, end hardware, and more.
Generally composed of wires, strands, and a core shaped in a spiral pattern, wire rope is incredibly durable. Steel wires are aligned in a precise helix geometric pattern to form a strand in a process known as "stranding." A "closing" comes next, where the strands are laid around the core to form a wire rope.
The greater the diameter, the greater the break strength. Our selection of 1/8" stainless steel cable has a break strength of less than 2,000 lbs., while our 2-1/2" wire rope has a break strength of more than 600,000 lbs.!
Right hand and left hand designations indicate which way the strands wrap around the core of the steel rope, while regular lay and Lang lay designations specify which way the wires that make up the strand are formed in the helix pattern.
Regular lay means the wires are rotated opposite the direction of the strands around the core. Lang lay means the wires are twisted in the same direction as the strands wrapped around the wire rope core.
Our wire rope lay is right hand regular lay, with strands wrapped around the core to the right, and the wires making up the strand turned and rotated to the left.
Independent wire rope cores (IWRC) are made from steel, offer more support to the outer strands, and have a higher resistance to crushing. IWRC also offer more resistance to heat and increase the strength of the rope.
This refers to how many strands make up the rope and how many wires make up one strand. For instance, a 6x26 wire rope has 6 strands around a core with 26 wires making up each strand.
All wires consist of layer(s) arranged in a specific pattern around a center. Pattern designation is affected by the size of the wires, the number of layers, and the wires per layer. Wires can utilize either a single pattern style or a combination of them, known as a combined pattern:
Warrington - Two layers of wires. The outer layer has two diameters of wire (alternating between large and small), while the inner layer has one diameter.
Although wire rope is extremely strong, it can become damaged with improper use, making it unsafe to use. It"s important to have regular inspections for breaks, corrosion, overuse wear, and kinks.
Our rigging supplies category includes hardware and accessories for cranes, dredging, excavating, hoists & winches, logging, and marine uses. If you"re unsure what you need or have questions, call for help from our product specialists with expertise in wire rope/cable rigging supplies.
The steel wire rope market is steadily propelling due to the growing usage across various industry verticals. The opportunities today are immense for all the manufacturers. This is due to the rise in demand across a wide range of industries. Steel Industries are expanding their capacities, PSUs are expanding their operations, setting up of new power plants, commissioning of new power distribution network, booming real estate and government backed development projects are all the major factors for the rise in domestic demand. Wire rope is a consumable product and thus increases in capacities of the steel manufacturing plants and other PSUs will support a sustainable demand.