wire rope coiling machine brands
Manufacturer & distributor of 2D & 3D CNC machinery for bending & forming steel wire or tube from 2 mm to 16 mm size. Machinery is available in various models. Various features include turntables, hydraulic & pneumatic cylinders, turret head indexing tool changers, straighteners, SmartEditor® software, feeders, frame hoppers, limit & proximity switches, controllers & punching, chamfering, threading, drilling, cold heading, cutting, welding, piercing & marking accessories. Industries served include equipment supports construction, automotive, medical, point-of-purchase display, OEM manufacturing, refrigeration, food service, HVAC, storage & material handling.
All Products Take-up/Spooling & Coiling Light Duty Coiling Machines Pay-out Machinery WT/Gantry Take Ups & Pay Offs Automatic Cut & Transfer / High Tech Spooling & Coiling Machines Pipe Coiling Cut-to-Length Machinery Measurers Accessories Reel Racks/Storage Reel & Cable Handling Re-Reeving/Tensioner/Winch TRD/RT/Reel Lifter Reel Trailers Heavy Duty Coiling Machines High Speed Coiling/Spooling Specials/Customs Reel Stands & Reels Caterpullar/Capstans Turntables Coiling Heads Guarding Sheet Winding
Our reeling machines boast numerous specifications to help reduce working time and increase productivity. They are available in standard models with 200kg and 500kg reeling capacities. Also, based on your requirements, we can change the height, weight, shape of the steel framework and even add additional features. From heavy-duty stationary models to compact mobile versions for workspaces, we can build the perfect machine for your circumstances.
Our reeling machines are also stringently tested at every stage of production to meet high standards of safety and efficiency. If you are looking for the answer to your reeling, coiling and winding needs, please contact us – we are committed to providing the best solution for every customer.
TAIZHENG is a leading custom wire cable coiling machine manufacturer & supplier in China. Mainly manufacturing standard coiling machines as well as custom precision coiling machines that address various light and heavy-duty coiling requirements. These models are engineered to coil wires, cables, hoses, pipes, threads, rope,metallic strips and many other flexible products with different applications in a diverse market place including the wire and cable industry, automotive, aviation, optical cable, medical, housing and many more.
Wire cable coiling machine have a center roll (a bobbin, spool, reel, spindle, etc.) on which the material is wound up. Often there are metal shaft that travel through the center of the roll. And are shaped according to their intended purpose.
In order to obtain a finished product which can be sold, the insulated conductors (flexible or rigid) and some small cables have to be coiled into bound coils, wrapped in plastic or shrinking foil and sometimes packed in cardboard boxes and placed on pallets.These operations can be done manual wire coiling machine, semi auto coiling machine or automatic coil winding machine.
The bigger cables with outer final sheathing are generally supplied directly on wooden reels of large dimensions.In that case the re-spooling is required to give customer finished products from larger reel into disposable package(such as dis-mountable wooden drums) at proper length.
1. Tension Control: One of the keys to precise coiling is tension control. Buffering & lightweight components specifically designed to put minimal stress on the product while maintaining tension requirements.
2. Adaptability Easy integration: designed to be incorporated with multiple components in a line, and can be adapted to include additional features. Stretch wrapping, spark testing, printing and other capabilities can all be added to existing machinery and control systems for seamless operation.
3. Adjustable Ensuring the multiple need: The electrical and mechanical components of the cable coiling machines are designed to run in complete harmony while still allowing for flexibility.
If you need a wholesale wire rope coiling machine, Alibaba.com is the platform to visit. This online shop has collaborated with many Alibaba.com dealers to offer customers a wide range of products that lie within their budget. Moreover, the platform offers customization services. So, if you need a custom-made machine, you can place a customization order. This shop also operates on a 24/7 hour clock enabling you to place your order at any time with a few clicks.
Moreover, the cost of the machinery also matters. The cost will largely depend on the model of the equipment. Additionally, the purchasing, installation, and maintenance costs of the machine you select should lie within your budget as it will help you avoid financial strains. Look at the prices offered by different suppliers to land a favorable deal. Lastly, it is important to consider the size of the wire rope coiling machine. The cable manufacturing equipment you buy needs to fit into your working space and leave some space for the operator.
Several industries utilize cable manufacturing equipment. These industries include the medical, telecommunication, military, and automotive industry. Hospitals have specific requirements for their cabling and wiring needs. They require wire rope coiling machine that fulfills those requirements. Secondly, with a wholesale wire ropecoiling machine, the telecommunications industry produces custom-made cables that they use in the manufacture of smartphones, computers, laptops, and tablets. In the military, the equipment is used to produce cables used to power foreign military bases and secure private communications on battlefields. Lastly, the automotive industry uses this machinery to make wires used to suit communication technologies in ambulances and police cruisers. Whether you arere for- industrial purposes or to resell, the chances are you need them fast! with domestic supplies constrained by manufacturing and delivery delays, it makes sense to visit Alibaba.
Before you purchase wire rope winding machine, you need to consider some factors. These factors include classification, material, cost, and size. Cable-making machinery is classified into; large, small, medium, rough, and fine wire manufacturing machines. The classification you settle on needs to match the cables you need. The other factor to consider is the material of the wires you need. For instance, if you need copper cables, you should purchase copper manufacturing machinery, and if you need aluminum wires, aluminum making machine is ideal.
Moreover, the cost of the machinery also matters. The cost will largely depend on the model of the equipment. Additionally, the purchasing, installation, and maintenance costs of the machine you select should lie within your budget as it will help you avoid financial strains. Look at the prices offered by different suppliers to land a favorable deal. Lastly, it is important to consider the size of the wire rope winding machine. The cable manufacturing equipment you buy needs to fit into your working space and leave some space for the operator.
If you need a wholesale wire rope winding machine, Alibaba.com is the platform to visit. This online shop has collaborated with many Chinese dealers to offer customers a wide range of products that lie within their budget. Moreover, the platform offers customization services. So, if you need a custom-made machine, you can place a customization order. This shop also operates on a 24/7 hour clock enabling you to place your order at any time with a few clicks.
Leveraging on the proficiency of our professionals, we are offer Rope Coiling Machine. These are widely acceptable for their layer to layer winding, excellent finishing and uniform construction of the coils. This is two-in-one model, which is specially designed for making coils and hanks from the similar machine. Moreover,read more...
Like other wire ropes, cables are made up of strands, and each strand is made up of smaller metal wires. Each cable can be customized to fit the needs of a given application by using a different number of wires, a different number of strands, and different materials.
Strands are usually made from wire bundles with seven, thirteen, and nineteen wires because a circular configuration can be achieved easily with these bundle sizes. For example, a strand of seven wires is made from a single central wire surrounded by six wires.
In the same way, cables are also commonly made with seven, thirteen, and nineteen strands. Other configurations are possible, and many cables will use other materials within the cable, such as a fiber core instead of a central wire strand.
The number of wires and strands has a significant impact on the strength and durability of the cable. Typically, a larger number of wires will help increase the cable"s resistance to fatigue, allowing the cable to hold heavier loads for prolonged periods of time. A larger number of wires also improves the flexibility of the cable.
Additionally, larger wire diameter increases the cable"s resistance to abrasion and crushing, making it more durable and less likely to break due to wear. However, thicker wires will also reduce the flexibility of the cable.
In order for a cable to be coiled, it must be fairly flexible, so most coiled cables are constructed from thinner wires. This means that coiled cables are often more susceptible to wear and tear from heavy use or exposure to larger forces. For this reason, coiled cables are more frequently utilized in commercial and personal applications as opposed to heavy duty industrial applications.
Security applications are possibly the most common uses for coiled cables. Wire ropes can be equipped with a variety of end fittings, including locking mechanisms. Bicycle locks are a common example of coiled cable use. The cable can be wrapped around the bicycle and a large permanent structure, such as a bike rack, with the ends of the cable locked together. They also coil up into a relatively small size, which makes them easy to transport as you move from place to place.
The CableCoiler 1300 is a stand-alone, fully synchronized, high performance cable coiler for cut and strip machines. It coils all types of round cable with a maximum ...
The CableCoiler 1450 is a single pan coiling system that is used to coil wire, cable or tubing. It features a rotary design with moveable pins to adjust for different coiling diameters. Another unique ...
This winch is mainly used for pulling-in bigger pulling ropes or fibre optic cables. The 4mm auxiliary rope can easily blowed-in with a piston or pulled by a pipe coil.
... measure and wind cables on drums. This extremely simple, robust and safe machine allows only one operator to carry out all the daily measurements in a cable warehouse. The machine is easy to handle and ...
The peculiarity of the opening of the CUTTING AND STRIPPING AND COLING MACHINE LINE GM2332M is the possibility of automatically COILING the previously CUTTED ...
... unit of the COILING MACHINE MORA2 is composed of an electric induction motor whose torque is transmitted to the actuation plate by means of a bevel gear pair.
Marken has many standard and customized solutions for re-coiling needs including measuring and cutting. This is a fast, clean and organized way to operate. Complete systems integration Variable speed configuration Adjustable ...
Offline type cable cutting, winding and tying machine, auto divide a large volume into several smaller coils, Fhope group team offer you customized packing machine for you.With advanced technology auto cable ...
Reel-O-Matic is committed to lowering your risk of doing business, while providing you with improved profitability, by providing you with world class manufacturing and distribution solutions. Located in Oklahoma City, Oklahoma, for over 60 years, Reel-O-Matic is leading in the manufacture of wire, cable, and flexible material handling equipment. We custom design, manufacture, and sell manufacturing and distribution equipment. Customers include cable and wire manufacturers and distributors, telecom companies,oil and gas companies, automotive companies,crane and plastic pipe companies. Poltrusion, rubber, and fiberglass manufacturers and distrbutors all source equipment solutions with Reel-O-Matic. The company manufactures and sells both standard and custom products, with a very strong engineering team of six - degreed engineers. Reel-O-Matic designs and manufactures machinery for reeling,coiling and measuring of wire, cable, pipe, rubber, plastic, tubing, conduit, wire rope, fiber optic material, and any other flexible material. Expertise includes payoffs,take –ups, re-reevers, winches, spoolers,measurers, coilers, warehouse solutions, racking, with design capabilities.
A wire rope is a type of cable that includes several wire strands laced together to form a single wire. Generally, both the terms “wire” and “rope” are used interchangeably with “wire rope”; however, according to the technical definition, to be labeled a wire rope, the cable must have a thickness of at least 9.52 mm. As a versatile, high load capacity alternative to natural fiber ropes such as hemp and manila, wire rope provides motion transmission through nearly all angles, tie down, counterbalance, guidance, control, or lift.
Modern wire rope was invented by Wilhelm Albert, a German mining engineer, between 1831 and 1834. He developed them in order for work in the mines in the Harz Mountains. This rope replaced weaker natural fiber ropes, like hemp rope and manila rope, and weaker metal ropes, like chain rope.
Albert’s rope was constructed of four three-stranded wires. In 1840, a Scot named Robert Stirling Newall improved upon this model. A year later in the United States, American manufacturer John A. Roebling started producing wire rope, aimed at his vision of suspension bridges. From there, other interested Americans, such as Erskine Hazard and Josiah White, used wire rope in railroad and coal mining applications. They also applied their wire rope techniques to provide lift ropes for something called the Ashley Planes project, which allowed for better transportation and increased tourism in the area.
Approximately twenty-five years later, back in Germany in 1874, the engineering firm Adolf Bleichert & Co. was founded. They used wire rope to build bicable aerial tramways for mining the Ruhr Valley. Years later they built tramways for both the Wehrmacht and the German Imperial Army. Their wire rope systems spread all across Europe, and then migrated to the USA, concentrating at Trenton Iron Works in New Jersey.
Over the years, engineers and manufacturers have created materials of all kinds to make wire rope stronger. Such materials include stainless steel, plow steel, bright wire, galvanized steel, wire rope steel, electric wire, and more. Today, wire rope is a staple in most heavy industrial processes. Wherever heavy duty lifting is required, wire rope is there to facilitate.
Wire rope is strong, durable, and versatile. Even the heaviest industrial loads may be lifted with a well-made wire rope because the weight is distributed evenly among constituent strands.
There are three basic elements of which wire ropes are composed: wire filaments, strands, and cores. Manufacturers make wire rope by taking the filaments, twisting or braiding them together into strands, and then helically winding them around a core. Because of this multiple strand configuration, wire rope is also often referred to as stranded wire.
The first component, the filaments, are cold drawn rods of metal materials of varying, but relatively small diameter. The second component, the strands, can individually consist of as few as two or as many as several dozen filaments. The last component, the core, is the central element around which strands are wrapped; wire rope cores maintain a considerable amount of flexibility, while increasing strength by at least 7.5% over the strength of fiber core wire ropes.
The helical winding of the strands around the core is known as the lay. Ropes may be right hand lay, twisting strands clockwise, or they may be left hand lay, twisting strands counter-clockwise. In an ordinary lay, the individual strands are twisted in the opposite direction of the lay of the entire rope of strands to increase tension and to prevent the rope from coming unwound. Though this is most common Lang"s lay has both the strands and the rope twisted in the same direction while alternate lays, as the name suggests alternate between ordinary and Lang style lays. While alternative rope designs are available, the helical core design is often favored, as it allows a wire cable to hold a lot of weight while remaining ductile.
There are many design aspects that wire rope manufacturers consider when they are creating custom wire rope assemblies. These include: strand gauge (varies based on application strength, flexibility, and wear resistance requirements), wire rope fittings (for connecting other cables), lay, splices, and special coatings. Specially treated steel cable and plastic coated cables, for instance, are common to many application specific variations of wire rope such as push pull cable assemblies used in transferring motion between two points.
Suppliers typically identify wire cable by listing both the number of strands and the amount of wires per strand respectively, though stranded cable may alternatively be measured by their lay and length or pitch. For example, a door-retaining lanyard wire rope is identified by its 7 x 7 construction, and wire rope used for guying purposes is identified by its 1 x 19 construction. The most common types are 6 x 19, 6 x 25, 19 x 7, 7 x 7, 7 x 19, 6 x 26, and 6 x 36.
An ungalvanized steel wire rope variety. This uncoated wire rope can also be designed to resist spinning or rotating while holding a load; this is known as rotation resistant bright wire rope.
Also called a coiled wire rope, a coiled cable is a rope made from bundles of small metal wires, which are then twisted into a coil. Wire rope and cable can come in a huge variety of forms, but coiled cables specifically provide the benefits of easy storage and tidiness. Unlike other wire ropes, coiled cables do not require a spool for storage. Because it has been coiled, the cable will automatically retract into its spring-like shape when it is not in use, making it incredibly easy to handle.
A type of high strength rope, made of several individual filaments. These filaments are twisted into strands and helically wrapped around a core. One of the most common types of wire rope cable is steel cable.
Wire rope made not as one solid piece, but as a piece made up of a series of metal links. Wire rope chain is flexible and strong, but it is more prone to mechanical failure than wire rope.
Push pull cables and controls are a particular type of control cable designed for the positive and precise transmission of mechanical motion within a given system. Unlike their counterpart pull-pull cables, these wire rope assemblies offer multidirectional control. Additionally, their flexibility allows for easy routing, making them popular in a number of industrial and commercial applications.
Iron and steel are the two most common materials used in producing wire ropes. A steel wire is normally made from non-alloy carbon steel that offers a very high strength and can support extreme stretchable forces. For even more strength and durability, manufacturers can make stainless steel wire rope or galvanized steel wire rope. The latter two are good for applications like rigging and hoisting.
Technically, spiral ropes are curved or round strands with an assemblage of wires. This gathering of wires has at least one cord situated in the opposite direction of the wire in the outer layer of the rope. The most important trait of this rope is that all the wires included are round. The biggest benefit of this category of rope is that it does not allow the entrance of pollutants, water, or moisture.
Contain an assemblage of strands placed spirally around a core. Stranded rope steel wire patterns have different layers that cross each other to form an even stronger cable or rope. Stranded ropes contain one of three types of core: a fiber core, a wire strand core, or a wire rope core.
Provide an added level of security to a manufacturing production application. Wire rope slings are made from improved plow steel wire ropes that, apart from offering added security, also provide superior return loop slings. Plow steel wire ropes improve the life of a mechanism by shielding the rope at its connection points. The key objective of wire rope slings is to enhance the safety of an application while increasing its capacity and performance. Rope slings are also available in various sling termination options, such as hook type, chokers, and thimbles.
The eye in this rope sling is made using the Flemish Splice method. Just like a typical sling, a Permaloc rope sling improves safety and provides reverse strength meaning that the uprightness of the eye does not depend on the sleeves of the metal or alloy. Additionally, permaloc rope slings offer an abrasion resistance feature that makes them long lasting.
These slings have all the features that most other slings offer. However, compared to their counterparts, Permaloc bridle slings provide better load control, wire rope resistant crushing, robust hooks and links that work for a longer duration, and help save on maintenance requirements.
Manufacturers produce wire rope for many different reasons; from cranes to playground swings, wire ropes have something for everyone. Among the many applications of wire rope are hoisting, hauling, tie down, cargo control, baling, rigging, anchoring, mooring, and towing. They can also serve as fencing, guardrails, and cable railing, among other products.
Some of the industries that make use of wire rope include industrial manufacturing, construction, marine, gas and oil, mining, healthcare, consumer goods, and transportation. Others include the fitness industry, which uses plastic coated cable products in weight machines, the theater industry, which uses black powder coated cables for stage rigging, the recreation industry, which uses plastic coated cables for outdoor playground equipment, and the electronics industry, which uses miniature wire rope for many types of electronic equipment and communications devices.
Wire ropes are typically made from cold drawn steel wire, stainless steel wire, or galvanized wire. They may also be made from a wide variety of less popular metals, including aluminum, nickel alloy, bronze, copper, and titanium. However, nearly all wire ropes, including control cables, are made from strands of cold drawn carbon steel wires. Stainless steel rope and cables are subbed in for highly corrosive environments. Galvanized cables and galvanized wire rope are popular for their increased strength and durability; these qualities are important to specialized ropes like galvanized aircraft cable.
A core may be composed of metal, fiber or impregnated fiber materials depending on the intended application. Cores may also be another strand of wire called an independent wire rope core (IWRC).
Wire rope, depending on its application, is subject to many standard requirements. Among the most common of these are the standards detailed by OSHA, ASTM International, and ISO. Per your application and industry, you’ll likely have others you need to consider. To get a full list, talk to your service provider.
To determine the safety factor, which is a margin of security against risks, the first step involves knowing the type of load that the rope will be subjected to. The load must consider the shock loads and blowing wind effects. The safety factor is characterized in ratios; typical are 4:1 and 5:1. If a ratio is 5:1, then the tensile strength of a wire rope must be five times of the load it will be subjected to. In some applications, the ratios can go up to 10:1.
By weighing all these factors carefully, the wire rope that you will buy will be safe to use and last considerably. For the best advice and guidance, though, don’t go it alone! Find a great wire rope supplier that you can trust. You’ll know you’ve found the right supplier for you when you talk to one that can not only fulfill your requirements, but shows that they are excited to go the extra mile for you. For a company like this, browse the list near the top of the page.
As the cables play an integral role in the safety of many operations and structures, careful analysis of a wire rope and all of its capabilities and features is vital. Important qualities and physical specifications you must consider include wire rope diameter, breaking strength, resistance to corrosion, difficulty of flattening or crushing, bendability, and average lifespan.
Each of the aforementioned considerations should be compatible with the specific application for which the rope is intended as well as the environment in which such operations are undertaken. Temperature and corrosive environments often require specially coated wire ropes with increased durability.
When you use your industrial wire rope, the first thing to remember is to not exceed your rope’s rated load and breaking strength. If you do not stay within these parameters, you risk causing your rope to weaken or even break.
Rust, kinks, fraying and even carefully performed splicing will all have an impact on the performance of wire ropes. To maintain the integrity of your wire rope assembly, you need to inspect them regularly and clean and lubricate them as needed. In addition, you need to store them out of the wet and cold as much as possible. Also wrap them up properly, so they are not kinked.
A high-carbon steel having a tensile strength of approximately 260,000 psi that is roughly fifteen percent stronger than Plow Steel. Most commercial wires are made from IPS.
A low carbon steel wire of approximately 10,000 psi, which is pliable and capable of repeated stresses from bending around small sheaves. This grade is effective for tillers, guys and sash ropes.
The manner in which the wires are helically wound to form rope. Lay refers specifically to the direction of the helical path of the strands in a wire rope; for example, if the helix of the strands are like the threads of a right-hand screw, the lay is known as a right lay, or right-hand, but if the strands go to the left, it is a left lay, or left-hand.
A classification of wire rope according to its breaking strength. The rank of grades according to increasing breaking strengths is as follows: Iron, Traction, Mild Plow Steel, Plow Steel, Improved Steel, Extra Improved Steel.
The act of fastening a termination to a wire rope through physical deformation of the termination about the rope via a hydraulic press or hammering. The strength is one hundred percent of the wire rope rating.
A grade of rope material that has a tensile strength range of 180,000 to 190,000 psi. Traction steel has great resistance to bending fatigue with a minimum of abrasive force on sheaves and drums, which contributes to its long use in elevators, from which the steel gets its name.
It is composed of wire strands that are braided together. Wire braid is similar to stranded wire. The difference between the two is the fact that stranded wire features strands that are bundled together, rather than braided.
Essential parts of cable assemblies, wire rope assemblies and wire rope slings that assist spliced or swaged rope ends in connecting to other cables and keeping cables and rope from unraveling.
A wire rope cable assembly is a metallic rope consisting of bundles of twisted, spiraled, or bonded wires. While the terms wire rope and cable are often used interchangeably, cables are typically designated as smaller diameter wire ropes, specifically wire ropes with a diameter less than 3/8 inch. Therefore, wire rope cable assemblies are typically utilized for lighter duty applications.
Or cable assemblies, are cables which are composed of many spiraled bundles of wire. These cables are used to support hanging objects, connect objects, pull or lift objects, secure items, and much more.
Wire rope wholesalers can sell an extensive range of wire rope and wire rope accessories at a very affordable rate as well as in bulk. Many of the additional wire rope equipment that wire rope wholesalers provide include: swivel eye pulleys, eye nuts, eye bolts, slip hooks, spring hooks, heavy duty clips, clevis hooks, turnbuckle hooks, anchor shackle pins, s hooks, rigging blocks, and much more. Wire rope fittings will generally improve the versatility of the wire and also prevent fraying.