wire rope ferrule installation brands

Swage sleevesgo by a few different names-cable ferrules,cable crimp sleeves. Whatever term you prefer, they serve two main functions for wire ropes. They can be used to connect loops and form an eye in the wire. Other swage sleeves are used as a stopper at the end of a line, anchoring the line and preventing its end from passing through other materials.

Swaging is a process that terminates the end of a wire rope, either by creating an eye loop or simply adding a stopping point on the wire. ASwaging Sleeveis used to bind/splice a loop in a cord or hold back the end of a cord from passing beyond a fixed point.

There are two major categories ofswage sleeves- oval sleeves and stop sleeves. Oval sleeves are egg-shaped or hourglass-shaped and designed to install eyes in a wire rope. Stop sleeves function more like bolts, creating a critical end to a wire rope without requiring a loop to be applied.

Stop sleeves are sometimes also called buttons or button sleeves. A stop sleeve is a usually circular shaped sleeve that attaches at the end of a wire rope. It anchors the line in a similar manner to how a bolt anchors a nut or screw. This creates a termination point at the end of a rope and will prevent the end of the rope from slipping through gaps and holes in other materials. Stop sleeves are not as strong as oval sleeves but are a simpler way to swage a cord as they do not require a loop or eye to be formed in the line. Our stop sleeves will stop fraying and are more solid alternatives to wire clips and thimbles.

The oval is a standard egg-shaped swage sleeve that is designed to bind the end of a wire rope into a loop. At US Rigging our Stainless Steel Swage Sleeves are made with a classic oval shape. Because they are constructed from stainless steel, these sleeves offer the most resistance to corrosion.

Duplex sleeves are more commonly called hourglass sleeves or double barrel sleeves, and like oval sleeves, they are engineered to bind together eyes in wire ropes. These are the smoothestCable Crimp Sleevesand as the name implies, they are made in the shape of an hourglass. OurDuplex Sleevesare available with zinc or tin plating to add resistance to corrosion, or made from copper or aluminum. The aluminumDuplex Sleevescome in several different variations.

When choosing aSwage Sleeve, you will need to consider what type of wire rope you are going to be using and whether the sleeve will be used indoors or outdoors. The first thing that needs to be mentioned is that aluminum sleeves are not recommended for use with aluminum wires as these two materials can form a chemical reaction together that causes corrosion. Otherwise, aluminum and copper are both the most economical choices for materials. When zinc or tin plating is added to a swage, it can prevent corrosion.

US Rigging is a manufacturer and master distributor of climbing ropes, fall protection equipment, and industrial rigging equipment located in Santa Ana, California. This Orange County-based company is proud to provide American Made products with both safety and service in mind. US Rigging has a legacy lasting over 40 years and is known for operational excellence.

US Rigging offers an extensive selection ofswage sleevesmade with various shapes. Thesecable ferrulesare available in various materials and with zinc or tin plating to add resistance to corrosion and wear from weather conditions. It is safe to say that we probably have whatever you may need in terms ofswage sleeves.

This high-quality tool crimps wire ropes up to 6mm and fully crimps the ferrules rather than working in “multi-bites”. Providing you have crimped the entire length of the ferrule, you will achieve the full wire rope breaking load from a loop ferrule termination.

Whether you work as an electrical technician, handyman, or a plumber, you know the importance of having the right set of tools by your side. Now there have sure been numerous times when you need a tool adequate for transform metal sleeves into the desired shape through pressure? It is the wire rope crimping tool that has saved the day all those times. As one of the essential tools on the market, it doesn"t come as a surprise that there are a variety of different models. Hence, making the right decision is a bit harder, but as long as you know the critical features and basic info on a good quality crimping tool, you shouldn"t have a problem.

What you should know is that while there are both budget-friendly and high-end models, our suggestion is not to go for wire rope tools that are below $50 – these are versatile and more durable, and you put trust in your tool kit. Without further ado, let"s dive in and learn more about

Wire rope is a common material used when a project needs better support. This means you need proper fastening techniques, and this often means installing a ferrule. This tool is used to swage the rope, which is one way of crimping and bending a material into the desired shape.

A wire rope crimper is a crimping tool that craftsmen and workers in the metalworking field use to shape wire ropes. Usually made of hardened steel alloys they can be designed to handle specific ferrules, sleeve, and fittings. The wire rope crimpers are widely used in railing and DIY projects.

This long handle wire rope crimper is crafted with high-quality steel jaws that make for a clean and tight compression when crimping. Depending on the size you get, you will have 5 crimping sizes available to you:

Much like the previous one and any high-quality tool of this type, it can work well with stainless steel sleeves, along with stop sleeves on wire ropes. It is a well-crafted tool being constructed of high-grade carbon that has been polished to create a high-performance jaw that offers outstanding crimp capability and durability to boot. You will have 4 crimping sizes available to you:

This model is a pneumatic built crimping tool that will allow for heavier duty crimping needs. It is good to use on multiple sleeves, ferrules, and fittings. It is well built with high-grade materials that will enhance its overall durability and lifespan.

Sleeves are important as they are required to make loops at the end of the wire ropes. They come in a number of different material choices, with the cheapest and most common kind being aluminum. If you prefer using copper sleeves, they are available in plain or with zinc or tin plating. They are also available in stainless steel, but this is usually upon request.

Aluminum duplex sleeves are metal pieces that are extruded from high-quality aluminum and treated with heat to prepare them for cold forming, These pieces of swaging kit are the little pieces used to thread the wire or rope through before crimping. These pieces hold the rope in place, giving the metalwork more security.

These are fittings that are used when swaging with wooden materials. Often used to prevent the wire rope from chipping away at the softwood of the already drilled hole. These can also be used to make a drilled hole look more presentable and are good with hand swaging tasks.

These rigging and crimping accessories are sleeves used to hold the wire in place after crimping. They look like small double-barrel shotgun barrels, and that is why they are called such. They can come in many different materials from copper to aluminum and steel. Some even try to help with aesthetics by offering an anodized option as well.

Another version of a double-barrel sleeve this model is easy to use and doesn"t take much effort to get in place. They are intended to hold the wire rope or cable in place by locking both sides firmly in place. This is done by crimping both ends. Aluminum is an excellent choice as it is good with high humidity and salt environments, which means less chance of corrosion.

This is determined by how often will you be using that hand swagger tool or wire rope machine. If you need it no more than a few times a year, we recommend you invest in a multi-purpose hand crimper that is perfect for small repair shops and DIY. It is more affordable and still provides excellent performance. On the other hand, if you will be dealing with crimper tools regularly, you should invest in a pneumatic or automatic model that is easier to use and provides excellent long-term performance.

At the end of the day, it all comes down to what Is your profession and do you need a set of wire rope tools. In our opinion, getting yourself a set of crimpers and a hand swagger tool or even a pneumatic machine is an excellent investment if you are dealing with sleeves, railing fittings, daily. So what are you waiting for? Head out and make the best decision for your needs.

Use this heavy-duty wire rope crimping tool, also known as a swaging tool, to crimp copper and aluminum ferrules (Nicopress sleeves) in place over wire rope. The tool features five slots for crimping aluminum ferrule sizes 1/16 inch to 3/16 inch (1mm-5mm). The solid construction of this high-quality hand tool will last for years.

THIS METHOD SHOULD NEVER BE USED ON WIRE ROPE INTENDED FOR LIFTING PURPOSES. THE RESULT SHOULD BE ADEQUATELY TESTED WITH AN INTENDED LOAD UNDER CONTROLLED CONDITIONS WHILE HORIZONTAL BEFORE USING IT IN THE FIELD.

Using a nail about 3/16" dia. (for a 3/16" ID ferrule) laid across a DOUBLE ferrule, put 2 dents on one side, no closer than within 25% of the END of the ferrule flip it over and put the 3rd dent on the opposite side, spaced between the first 2.

I use a traditional anvil"s surface, but if you have a vice with an anvil surface behind the jaws, or a piece of railroad rail, or any THICK piece of scrap steel, lay the cable and ferrule on that.

DO NOT DO THIS ON BARE CONCRETE-its an eye hazard and you can easily damage the concrete surface. Plus the ferrule doesn"t look as good when you"re finished.