wire rope lubricant specification for sale
Wire Rope Lubricant quickly penetrates to the core. This ensures that the rope is lubricated throughout while providing a nondrying, nontacky film on the outside of the rope which protects outer strands from corrosion as well as lubricating the wire rope drums and sheaves.
Proper lubrication of your wire rope, chain and cable can safely extend its operational life regardless of application. Cranes, elevators, shovels, drilling rigs, suspension bridges and draglines are some of the many applications that use wire rope, chain or cable to perform work such as pulling, dragging or hoisting. These applications often are exposed to harsh environmental conditions, including extreme weather. Lubrication Engineers can help your wire rope, chain and cable last longer and operate safely by implementing a lubricant reliability program and recommending the right lubricants for the job.
Most wire ropes are lubricated during the manufacturing process, but this lubricant will not last the entire life of the rope. When looking for a lubricant to relubricate your wire rope, choose one that contains no acids or alkalis, possesses the adhesive strength to stay on the rope, can penetrate between wires and strands, has high fluid film strength, resists oxidation and remains pliable. It is important to remember that most wire ropes fail from the inside out. Corroded rope can be a safety hazard, as there is no way to determine its remaining strength and life. Proper lubrication will help prevent deterioration of wire rope due to rust and corrosion.
Because most wire ropes fail from the inside, it is critical to ensure the center core receives sufficient lubricant. LE recommends a combined regimen in which a penetrating lubricant is used to saturate the core, followed by a coating lubricant to seal and protect the outer surface. LE offers several penetrating and coating type wire rope lubricants to suit your specific needs.
Penetrating lubricants contain an evaporative solvent that facilitates migration of the lubricant into the core of the wire rope, then evaporates, leaving behind a heavy lubricating film that protects and lubricates each strand.
Wirelife Almasol Coating Grease (451-453) is a soft, semifluid calcium-based grease designed to coat wire rope as well as moving chain and cable parts to ensure long life and smooth, quiet operation. Its tacky, water-resistant characteristics enable it to adhere strongly to rapidly moving parts, seal out damaging moisture, protect against premature wear and shield metal against corrosive attack.
Typical Applications: Wire rope, chain links, pins, bushings, cable sheave bushings, cables, open and closed silent and roller chains, and small, slow-turning gearboxes that require a semifluid lubricant
Wirelife Almasol Coating Lubricant (2002) is a fluid wire rope lubricant that provides a tough outer coating to seal and protect against fretting corrosion, wear and rust – even under extreme load and moisture. It seals and protects better than any product available. When used in conjunction with Wirelife Monolec Penetrating Lubricant, maximum protection and wear reduction is achieved.
Wirelife Almasol Syn Coating Lubricant (2022) is an extremely tacky, nonasphaltic synthetic lubricant with exceptionally high film strength. Perfect for extreme environments and conditions, it is the ultimate outer surface protector for wire rope and cable and comes from the same advanced technology that LE developed to protect large open gears in the mining and quarry industries. It derives its high load-carrying capacity from its synergistic blend of an extreme pressure additive and Almasol, LE’s exclusive wear-reducing additive.
Wirelife Monolec Penetrating Lubricant (2001) has excellent corrosion resistance and high load-carrying (EP) properties. It penetrates to the core of wire ropes, whether they are running or stationary. It is also excellent as a penetrating lubricant for chains of all sizes and works well in a variety of other industrial applications. When used in conjunction with Wirelife Almasol Coating Lubricant, maximum protection and wear reduction is achieved.
It contains a petroleum solvent to enhance its ability to penetrate. The solvent evaporates, leaving behind a film of heavy-bodied lubricant that protects and lubricates each strand and resists leakage from the wire rope core. Available in bulk sizes or in an aerosol version.
Typical Applications: All stationary or moving wire ropes or cables under heavy loads; chains of all sizes; mining and construction applications such as standing and running lines, draglines, cranes and derricks; marine applications such as cranes, hoists and drilling rigs; any other application that requires excellent rust protection for steel parts.
Designed for marine environments and other applications where environmental concerns require the use of a very low toxicity wire rope and chain lubricant, LE’s Wirelife Low Tox Penetrating Lubricant (2011) has excellent load-carrying capability and provides outstanding protection against rust, while having the lowest possible toxic effect on the environment.
Earthwise EAL Wire Rope Grease (3353) is recommended for use in applications on or near the waterways. It is an EAL and meets the specifications required by the EPA’s Vessel General Permit (VGP). It is readily biodegradable, exhibits minimal aquatic toxicity and will not accumulate in the cells of fish and other aquatic life forms. It is a soft, semifluid formulation designed to coat wire rope as well as moving chain and cable parts to ensure long life and smooth, quiet operation. Its semi-tacky, water-resistant characteristics enable it to adhere to the application and seal out damaging moisture and protect against rust formation.
Typical Applications: Applications near or around waterways including: Wire rope; chain links, pins and bushings; cable sheave bushings, bearings and strands; open and closed silent and roller chains. Ideal for use in automatic lubrication systems.
LE is happy to offer industrial lubricant and reliability recommendations for a variety of applications, and to provide product-specific data on all of our items to help you make the right decision. To learn more about our wire rope lubricants, wire rope lubricators as well as our other enhanced lubricants and lubricant reliability products, please
LUBEGARD Wire Rope Lubricant is patented, aquatically non-toxic & biodegradable. It contains a unique blend of corrosion inhibitors, thickeners and wear reducers. Ideal for all types of wire ropes and chains in a variety of services and environments. Wire Rope Lubricant is biodegradable, non-toxic, and leave no oil slick! Biodegradable (EPA Shake Flask Test, EPA 560/6-82-003 with unacclimated inoculum) / Aquatically non-toxic (EPA 600/4-90-027, Rainbow trout test). Forms liquid protective layer, does not foul automatic applicators, Excellent for manual application, Water and salt water resistant. Can be applied in many ways; spray, wipe, dip or brush it on. It can also be applied with various low viscosity core lubricators. Apply as necessary for lubrication and corrosion protection.
Developed as a service tool, the Lincoln Wire Rope Lubricator is attached periodically to equipment on a monthly, quarterly or other cycle to lubricate wire ropes. Lubrication intervals should be determined according to rope manufacturer specifications. The life cycle of a steel wire rope that has been periodically lubricated is approximately six to eight times longer than a wire rope that has not been lubricated. Specifically for Wire Rope Lubricator applications a biodegradable grease LGTE 2 is available. The grease is environmentally acceptable and certified with Ecolabel.
Also, lubricating a wire rope while in service helps to prevent corrosion of the wires. Corrosion can be internal and external, and it often is caused by acids, alkaline waters, salt air, humidity, fumes, and abrasive and industrial environments in general.
LUBEGARD Wire Rope Lubricants are patented, aquatically non-toxic & biodegradable. They contain a unique blend of corrosion inhibitors, thickeners and wear reducers. Both are ideal for all types of wire ropes and chains in a variety of services and environments.
Vitalife 400 is the preferred wire rope lubricant in the industry because of their ability to penetrate into wire rope and displace water and contaminants, thus reducing wear and corrosion throughout the rope. Provides inner strand preservation and lubricity. Allows for easy visual inspection of the ropes. Reduces the friction between the strands of the wire rope, thus extending rope life. Adheres to the surface of strands, forming an outer film that provides excellent corrosive protection. Non-tacky (will not attract dust)
Fluid Film WRO-EP is a Wire Rope Lubricant for Extreme Pressure (EP) applications. It provides corrosion protection and lubrication for Bridge Cables, Drag Lines and Rigging Cables both stationary and moving. The high tackiness of Fluid Film WRO-EP makes it perfect for resisting flying off at high speeds and water washout. Additionally, it is a great choice for open gear applications due to its tackiness and extreme pressure additives.
An economical high performance lubricant for wire rope, hawser and related applications requiring a water resistant, tenacious product that resists the effects of fresh and salt water spray, oxidation, humidity, heat and other adverse conditions common to marine and heavy industrial applications. MARINE WIRE ROPE & HAWSER GREASE maintains and extends the life and performance of wire rope by providing a non-drying film on the outside of the wire rope. This film protects wire ropes from corrosion while lubricating the inner strands, drums and sheaves.
We offer both standard and customized solutions for Wire Rope Lubricant to Cranes, Offshore, Onshore, Oil & Gas, Marine, Port, Ship Management, Construction, Transportation, Steel, Industrial and EPC Contractors. We are serving Worldwide Clients based in Dubai, United Arab Emirates UAE, Saudi Arabia, Oman, Qatar, Kuwait, Bahrain, Iraq, Kurdistan, Yemen, Lebanon, Jordan, Sudan, Egypt, Nigeria, Algeria, Angola, Kenya, Tanzania, South Africa, Morocco, Libya, Kazakhstan, Armenia, Azerbaijan, Turkmenistan, Tunisia, Ghana, Tanzania, Uzbekistan. We are Looking forward to fulfilling your expectations with the best of our product range. Our Excellent Logistics setup supports shipping of goods to major Cities Such As Dubai, Abu Dhabi, Al Ain, Sharjah, Ajman, Ras Al Khaimah, Fujairah, Doha, Muscat, Kuwait, Riyadh, Jeddah, Dhahran, Jubail And Yanbu, Baghdad, Basra, Mosul, Erbil, Sulaymaniyah, Manama, Beirut, Amman, Sanaa, Aden, Mukalla, Khartoum, Abuja, Algiers, Luanda, Nairobi, Dar es salaam, cape town, Durban, Johannesburg, Rabat, Tripoli, Benghazi, Misrata, Ashgabat, Almaty, Aktau, Yerevan, Baku, Accra, Lagos, Port Harcourt, Port Sudan, Tunis, Port of Mombasa, Dodoma, Dar Es Salaam, Aktobe, Tashkent, Balkanabat, Turkmenbashi, Kirkuk. We will be pleased to serve your requirements with the best of our products.
There are two main methods of wire rope lubricant, oil and grease. Regular maintenance tasks should include lubricating your wire rope. Both oils and grease work in the essential task of lubricating wire rope. This is necessary for corrosion resistance and preventing damaging friction which causes excess “wear and tear”.
The product we recommend is this spray lubricant which can be used on wire rope as well as chains. Applying this wire rope lubricant on a regular basis will greatly extend the working life of your wire ropes. The lubricant penetrates deep into the wires for lasting lubrication. Corrosion protection comes from the thin film left on the rope’s surface. The brown foaming spray is resistant to fling off and highly resistant to washing off. This can be extremely beneficial if used outdoors or in damp environments.
If you need help in advice on how to use lubricant with wire rope then call us on 01384 78004. One of our experts will be able to advise and also take your order.
During the manufacturing process of wire rope many different chemicals are used. Purposefully for keeping the rope well lubricated and also corrosion inhibitors etc. Many wire ropes will have oil, wax, bitumen, resin, gelling agent, corrosion inhibitors and other chemicals present. It is for this reason that care must be taken. Whether handling or working with wire rope to minimize potential problems.
At normal temperatures most of these chemicals will produce minimal hazards. However working with heated rope can cause extra hazards. The minor hazards are usually skin irritations. But this can be easily minimised by wearing the correct protective clothing whilst handling the wire rope. In particular oil impermeable gloves and aprons; good hand washing after handling will also help.
When working with heated rope fumes given off from the heated lubricants can cause quite nasty problems. Heated lubricants which come into contact with the skin can cause severe skin burns. Prolonged or repeated usage may cause longer term skin disorders such as dermatitis.
Inhaling fumes from lubricants that have been subject to heat can cause dizziness, headaches or irritation of the respiratory tract. For these reason concentrations of oil mists, vapours and fumes must be kept as low as possible. Eye contact may also produce mild irritation to some users.
In conclusion the main area of hazard is through inhalation fumes generated by heat, e.g. where disc cutters are used. So always handle rope in a well ventilated area, especially when cutting, and always wear the correct protective clothing.
Rope Services Direct recommend using lubrication. For instance the Tygris Chain and wire rope lubricant. Therefore you should use it with all of our wire ropes. Because it ensures longevity. Also notably the lubricant comes under the bracket of Industrial Maintenance Aerosols. In addition the wire rope lubricants specification follows for your convenience.
This is a heavy duty, molybdenum disulphide reinforced lubricant. It penetrates deeply into drive chains and also wire ropes to give long lasting lubrication. Not to mention preventing corrosion, wear and chain elongation. It gives outstanding performance under extreme load and is also resistant to fling off.
Contents: Blend of mineral oils, molybdenum disulphide, bitumen, xylene, white spirit. Extreme pressure and dewateringadditives,solventandhydrocarbon propellants. No silicones.
See below for the complete specification on this product. Including hazard identification, composition and first aid. Not to mention exposure control, regulatory information and more.
Wire ropes contain numerous moving parts which require lubrication. Each time the rope bends or flexes, the internal strands rub together. Whitmore"s Wire Rope Lubricant coats these strands to prevent friction and wear. This results in longer wire rope life, less downtime for rope changes and more production.
Whitmore"s Wire Rope Lubricant quickly penetrates to the core. This ensures that the rope is lubricated throughout while providing a nondrying, nontacky film on the outside of the rope which protects outer strands from corrosion as well as lubricating the wire rope drums and sheaves.
Whitmore"s Wire Rope Lubricant is easily pumpable at temperatures down to -25°F (-35°C). Its nondrying film remains flexible in the most extreme weather conditions which eliminates flaking and peeling.
Whitmore"s Wire Rope Lubricant can be used to lubricate all sizes of wire rope as well as chains, leaf springs and other applications where a penetrating oil is needed. It may also be applied by hand or automatic lubrication system.
is compounded with the highest quality base oils and additives. This dark gray lubricant has strong attraction to metals, assuring excellent lubrication of chains, sprockets, cables and wire rope. Moly Chain & Cable Lube Non Drip penetrates the rollers, pins, links and bushings of chains, leaving a lubricating film, and thus reducing friction, wear and corrosion. When applied to wire ropes and cables, this product will not only penetrate to the core, but the moly and other additives will plate the strands and provide anti-wear and rust protection. Moly Chain & Cable Lube Non Drip increases equipment life, reduces maintenance costs by reducing down time, and lowers power consumption. It can be used on material handling equipment, road and construction machinery, marine, railroad, mining, aircraft field handling, chain saws, cutter bars, conveyors, hoist chains, link and roller assemblies. It is available is several viscosities, making it useful in many different types of chain lubricating systems and application methods.