wire rope lubrication machine for sale

Corelube designs, engineers & manufactures state-of-the-art, wire rope lubricators/lubricator & wire rope cleaning tools. Corelube has been solving wire rope maintenance problems for over 40 years.

The key to maintaining wire ropesis protecting the interior core wires from corrosion and wear with protecting the exterior from the elements and extreme wear conditions. Corelube Equipment has designed wire rope lubrication systems that address both of these issues.

We believe there is no one size fits all solution when it comes to wire rope lubrication. With 40 years of designing wire rope lubrication systems, we believe our systems are the most advanced/environmentally friendly systems out there.

Wire rope lubricants with good penetrating properties are key to preventing internal corrosion & wear. Corelube highly recommends wire rope lubricants that transition from penetrating oil to grease.

Proper lubrication of wire rope will extend operational life and increase safety. Done correctly, it lubricates exterior surfaces as well as the inside wires and core. Proper lubrication will help reduce friction as the individual wires move over each other, and provide corrosion protection.However, lubricating wire ropes can be difficult. Manual lubrication via drip, brush, spatula or rubber glove method is a messy, time-consuming maintenance task and can be hazardous to the environment.

The Viper Wire Rope Lubricator is a much better solution. The Viper Mid MK II provides fast, effective one-pass lubrication of wire ropes from 5/16 in (8 mm) to 2 5/8 in (67 mm) in diameter, at speeds up to 6,670 ft (2,033 m) per hour. It eliminates the slow, labor-intensive task of manual lubrication, at the same time achieving more thorough results by forcing LE’s robust wire rope lubricant under high pressure (up to 5,500 psi) right to the core of the wire rope.

The Viper Wire Rope Lubricator can be used in any application where wire rope can be drawn through the collar of the lubricator, including the following typical applications:

The Viper Wire Rope Lubricator consists of a lubricator collar assembly that houses polyurethane seals suited to a specific wire rope size. The assembly is clamped around the rope and anchored to a fixed point. The rope is then pulled through the collar. The steel scraper plates pre-clean the rope by scraping dirt, debris and old lubricant from the rope and protect the seals from loose strands, flattening them out before new lubricant is applied.

As the lubricant is applied with the high-pressure, high-flow grease pump, it forces the lubricant between the strands to the wire rope core. The result is a fully lubricated wire rope with a smooth minimal film of lubricant on the outer strands.

The collar is the heart of the Viper MK II. Constructed from high-grade cast aluminum with a robust protective coating, the collar is completed with stainless steel hardware to provide maximum corrosion protection. The MK II collar has built-in handles, making it easy to carry in one hand. One person can easily attach the Viper to the rope.

LE carries the complete standard kit and all necessary components for operation. Configuring the kit is simple. The selection of the seals and scraper plates is based on wire rope size. If you have more than one wire rope size, additional scrapers and seals can be purchased.

We also carry some of the best wire rope lubricants found in the market to provide you with an entire solution. We recommend that you use Wirelife® Almasol® Coating Grease (452-453) with the Viper Wire Rope Lubricator

Wirelife Almasol Grease is available in NLGI 00 (452-PL, 452-QD, 452-DR) and NGLI 0 (453-PL, 453-QD, 453-DR) grades, both of which are extremely tacky and water resistant and have exceptional penetrating ability. They provide EP protection and exceptional corrosion protection, even in underwater applications

In addition to wire rope lubrication, LE is happy to offer lubricant and reliability recommendations for a variety of industries and applications, and to provide product-specific data on all of our items to help you make the right decision.

To learn more about the Viper Wire Rope Lubricator or about LE’s enhanced lubricants, lubricant training, oil analysis, filtration, lube rooms, breathers, sight glasses or other lubricantreliability solutions, please contact us today.

Our users can always expect excellent performance from any one of our Kirkpatrick wire rope lubrication systems. Their superb engineering provides unmatched strand lubrication and cleaning benefiting customers in any industry where wire rope maintenance is a priority. The Wire Rope Surface and groove pattern are scraped clean of penetration blocking debris and product buildup as the wire rope surface is uniformly coated with new lubricant. Every space within the wire rope open to receive the newly applied wire rope lubricant is filled.

Optimum penetration occurs as the wire rope being serviced passes through a controlled 100% pressurized immersion within the system’s internal seal lubrication chamber. This immersion displaces any entrapped surface moisture within the rope’s internal strands and replaces it with the newly applied coating product. You can trust Kirkpatrick systems’ functionality with high- and low-viscosity coatings. Higher viscosity coating products maximize fluid film support against strand rubbing that can shorten any working ropes life due to friction wear. In the event your application requires low viscosity coatings such as a mining friction hoist; our systems easily apply those products as well accommodating high wire rope travel speeds.

Developed as a service tool, the Lincoln Wire Rope Lubricator is attached periodically to equipment on a monthly, quarterly or other cycle to lubricate wire ropes. Lubrication intervals should be determined according to rope manufacturer specifications. The life cycle of a steel wire rope that has been periodically lubricated is approximately six to eight times longer than a wire rope that has not been lubricated. Specifically for Wire Rope Lubricator applications a biodegradable grease LGTE 2 is available. The grease is environmentally acceptable and certified with Ecolabel.

Also, lubricating a wire rope while in service helps to prevent corrosion of the wires. Corrosion can be internal and external, and it often is caused by acids, alkaline waters, salt air, humidity, fumes, and abrasive and industrial environments in general.

Ensure they are properly lubricated and contact us to assist with your next maintenance interval on Syncrolifts, ROV Umbilicals, Cranes, Bridges, Hoists, Dams, ski-lifts...and more.

Do your wire ropes, cables and draglines become rusted, corroded or frayed? You can protect your wire rope and cable from high stress loading, shock loading, jerking and heavy loads with LE"s full line of penetrating and coating wire rope lubricants. Whether you want lubricant to penetrate to the core or to coat and seal, LE has a full range of protective lubricant solutions, including wire rope lubricant applicators to reduce labor costs and ensure safe, reliable operation.

Although ship building involves some unique processes, component manufacturing is not dissimilar to other manufacturing industries. The difficulty in marine lubrication comes with maintenance procedures. In such a busy industry most ships don’t get much time to rest, and maintenance is done mid-voyage, with machinery operating.

New Extended Warranty: Documented use of LE452, LE453 Wirelife™ Almasol Wire Rope Lubricant or Earthwise™ EAL Wire Rope Lubricant will double the Viper warranty period to 24 months.

Ensure they are properly lubricated and contact us to assist with your next maintenance interval on Syncrolifts, ROV Umbilicals, Cranes, Bridges, Hoists, Dams, ski-lifts...and more.

At Northern Strands we know first-hand the importance of wire rope lubrication. It is required during manufacturing, installation, and ongoing maintenance. Different hoists and applications require different types of lubrication. We carry everything from basic asphalt lube to soap grease and no- petroleum based lubes. With Northern Strands’ knowledge of wire rope, we can recommend and supply appropriate lubrication products and suggest the best lubrication methods.

CoreLube Equipment"s Helix Groove Cleaners are designed to remove contaminants from the valleys between the strands of wire rope. The cleaner works by rotating with the helical lay of the wire rope. The Helix Groove Cleaners are designed to work with CoreLubes applicator collars or thrust block.

Wire Rope Lubricant quickly penetrates to the core. This ensures that the rope is lubricated throughout while providing a nondrying, nontacky film on the outside of the rope which protects outer strands from corrosion as well as lubricating the wire rope drums and sheaves.

The unique Viper seal design is at the heart of the Viper WRL package. The selected polyurethane material is wear-resistant to ensure long service life but still flexible enough to mould to the rope. This flexibility helps reduce leakage but more importantly massages the lubricant into the rope, increasing penetration of the lubricant and the protection from corrosion that this provides. Other wire rope lubricators tend to simply coat the outside of the rope. The length of the Viper Mid and Maxi collar / seal combination also increases the dwell time that the rope has with the lubricant, which also helps with application and ultimately leads to longer rope life and extended lubrication intervals

Generally, lubricating a cable is done for two reasons: lowering friction in a cable designed for endurance runs over pulleys, or to assist in weatherproofing. No matter which application you are looking for, the processes are fairly similar. Smaller diameter cables designed for repeated usage over pulleys are generally lubricated during stranding in a lower viscosity lubricant. This will help lower friction during stranding and closing, and will extend the usage life of the completed cable. If you were to then jacket the cable, it will help lock this lubricant between the wires - reducing friction during usage and extending it"s cycle life.

Larger wire ropes, mostly galvanized and bright steel, are lubricated in process like the smaller cord. Many applications extend weatherability and lower friction by core lubing the rope during it"s usable life. The process is simple - the wire rope is run through the core lubrication machine, where pressure pushes lubricant into the strands of the wire rope. The lubricant used is generally a low viscosity oil, similar in appearance and feel to motor oil, however a viscous oil is sometimes used as well. This process can increase the usage life of a wire rope, especially in an enviroment where it will be exposed to the elements. (Note: lubricating a wire rope to improve weatherability does not make it completely corrosion resistant.)

Centraline Lubro-Tech Engineers Pvt Ltd offers an automatic Wire Rope Lubrication System. This unique system benefits end users and wire rope manufacturers with considerable cost and time savings in lubricating their wire ropes automatically. Manual lubrication of wire ropes via the drip, brush, spatula or rubber glove method has always been a difficult and time consuming maintenance task. Typically messy asphaltic or “blackjack” type products are employed which have coating abilities but very little lubrication or penetration properties. The Centraline wire rope lubricator provides fast and effective one pass lubrication of wire ropes from 5/16” (8 mm) to 2-5/8” (67 mm) in diameter at speeds up to 6670 feet (2,000 meters) per hour, it eliminates the slow and labour-intensive task of manual lubricant application, at the same time achieving more thorough results by forcing quality lubricant under high pressure right through to the core of the wire rope. The wire rope lubrication system package consists of: high strength collar; grease lube pump; air regulator with PG and air control valve; high pressure lube delivery hose and QDC; high pressure lubricant control valve; excess lubricant drain hose; retaining ratchet straps and shackles; carry strap for the collar; robust aluminium storage case; highly durable polyurethane seals (to be selected and ordered separately); aluminium scrapers (to be selected and ordered separately); wire rope cleaner (to be selected and ordered separately). Features and benefits: no more manual greasing; stops corrosion/protects ropes; penetrates to the wire rope core; less waste and mess; fast and efficient – at speeds up to 6670 feet (2,000 metres) per hour; high pressure – high pressure operates up to 6,000 PSI; and lubricates ropes from 5/16” (8 mm) to 2-5/8” (67 mm) in diameter.