workover rig inspection checklist quotation
Download Workover & Drilling Rig Inspection Checklist As we mentioned in the Rig Audit Article, rig inspection is an important process that shall be done from time to time. Especially, after the rig moving to a new drilling location.
Oil and gas is an extensive industry with a lot of work in the field. Mobile business apps contribute to the convenient and efficient oil and gas field work. With a constant access to a real-time data management or any inspection can be conducted instantly just by using a mobile device. Oil and gas field work needs speed with maintaining the quality. Mobile apps could easily afford it.
Snappii, a rapid mobile app development company, offers a set of mobile business apps which can be a great helper in any oil and gas field work. Oil and Gas Rig Inspection mobile app is designed for inspectors and maintenance personnel engaged in oil and gas field work and consists of digital forms covering the most important aspects of the rig inspections like:
With Oil and Gas Rig Inspection mobile app oil and gas field work becomes more regularized and accurate. You can work in online and offline modes and always stay connected. Moreover, mobile forms eliminate paperwork and allow users to work with documentation remotely. All inspection paper forms often get lost, it’s difficult to read handwriting and mistakes and inaccuracies are often made. With mobile data collection in mobile forms format you can forget about these challenges.
Applus+ K2’s highly experienced and multi-skilled personnel provide high-quality services in rig inspections and rig commissioning to the oil and gas industry. Our efficient approach enables us to reduce the number of personnel required to complete a rig inspection programme, resulting in real cost-savings. Prior to each project, tailored work-scopes are prepared to the client’s requirements and the type of asset being inspected (land rig, jack-up, semi-sub, drillship, etc.). This focus on work-scope helps to reduce the amount of time required onsite.
Applus+ K2’s clients can be confident that all our services for rig inspections and rig commissioning are undertaken professionally and in accordance with the relevant standards because all inspection personnel have prior supervisory-level experience on drilling assets, as well as mechanical and electrical backgrounds. The high level of experience and expertise of our teams enables them to rapidly and accurately identify non-conforming issues and propose the suitable corrective action.
Reports for rig inspection, rig audit and rig commissioning are available for viewing at any time during the project via our dedicated online reporting portal. The detailed reports include categorised observations and recommendations (critical, major and minor) to help clients prioritise the required corrective measures. The rig inspection reports also detail the rig’s operational status or readiness, depending on the nature of the inspection.
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When you combine over 70 years of blood, sweat and tears in the Oil & Gas industry, with the education and experience from World-Class Universities and training institutes, along with the designations and certifications from the Board of Certified Safety Professionals (BCSP), the American Society of Safety Engineers (ASSE), the International Association of Drilling Contractors (IADC) and the International Well Control Forum (IWCF), Rig Wranglers is leading the field in HSE in the oilfield.
Drilling calls for complex, carefully engineered equipment — and inevitably this equipment can wear down over time and require replacement. That’s where a workover rig comes in. Workovers are among the most expensive and complicated tasks in the drilling industry, so here are a few things you should understand about them.
A workover is a complex maintenance task that involves pulling completion hardware out of a well in order to extend the life of the well. A workover rig is a specially designed rig that makes it easier to take out or insert tubing into a well.
To complete a well servicing, the well is first killed. This halts the flow of fluids in the reservoir. The wellhead and flow line will then be removed and the completion hardware will begin to be pulled out of the well using the workover rig. Replacement parts will then be lowered into the hole accordingly.
Because workovers are involved in time-consuming processes, through-tubing workovers might be initiated, which can occur without forcing teams to kill a well and do a full well servicing. This might be considered first before deciding on a full well servicing.
A workover rig is needed when a well is no longer suitable for the drilling job it was originally built for. Maybe the production tubing has incurred damage over time or downhole tubing has stopped functioning correctly. Or perhaps the contents of the reservoir that the tubing is drawing from has changed and requires adjusted tubular components. In any case, the well is unable to perform efficiently and could even compromise the safety of those working on the well. At that point, its components must be replaced and a workover rig must be constructed.
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The automatic operation equipment for minor workover is mainly composed of a wellhead operation device, hydraulic elevator, pipe and rod transmission and arrangement device and electro-hydraulic control system.
The device adopts the structural form of dispersing the functional modules and integrated installation on the workover rig: with the hydraulic tong, manipulator and anti splash snap device set on the derrick of the workover rig, which can expand and rotate, and the safety slip is installed above the BOP.
The device only needs to install safety slips, which realizes rapid installation and migration and shortens the auxiliary working time. The device has the function of moving back and forth, left and right, which is convenient to align the wellhead. The height of the hydraulic tong is adjustable and can adapt to the wellhead with different heights. Hoisting equipment and special transport vehicles are not required for the installation and removal of the device.
The main electric control box can be installed on the operation vehicle or integrated into the modular wellhead operation device. The make-up torque of various oil pipes is set on the touch screen to realize automatic make-up and break-down. Equipped with video monitoring, process prompt, safety alarm, etc. The control system has a perfect action interlocking function to ensure the safety and reliability of the workover operation process. All of the electric cabinets, sensors, connectors meet the requirement of Explosion-proof on field.
One of the most key pieces of oil drilling rig systems is the rig substructure. The first step in setting up a drill rig, setting up the rig substructure involves unloading equipment and moving it to the location where it will remain during drilling. From there, personnel must assemble, weld and level the various pieces of equipment. During this process, personnel can become injured due to a number of hazards that exist.
Are your personnel being as safe as they should be while setting up the drill rig substructure? To improve the safety of your oil drilling equipment, be sure to follow these three impossible-to-ignore tips:
First and foremost, all personnel must be properly trained in safety procedures and job hazards for setting up the rig substructure. Whether the training takes place during pre-job safety meetings or during JSA briefings, no one should be working on your drilling rig systems without undergoing safety training first.
When setting up the rig substructure, personnel should be wearing protective equipment like eye and face protection for welding, long-sleeved clothing and more. Welding, in particular, can be very dangerous work. Ensure that your workers never look directly into a welding flame.
DSL Derrick Inspectors are qualified to the API Approved Training for API 4G Drilling Structure Inspections. DSL is also API 4F licenced for the design & manufacture of Drilling Structures & 8C for Crown Blocks and Hoisting System. Therefore, both Inspector and Company are the qualified solution for the inspection of your drilling structure, whether it is a Derrick, Mast and Substructure, Trailer Rig, Carrier Rig, Derrick Equipment Set or any other Drilling Structure.
A quick search of the internet will present you with a whole variety of different companies offering to undertake these inspections for you. You don’t have to look too deeply to realise that most of these are either unqualified, lacking the relevant product knowledge or experience therefore hiding these facts with words and reference to specifications to distract you from the fact that they are simply not qualified.
Derrick/mast related incidents on land rigs and offshore derricks still represents an unacceptable amount of oil rig accidents, which is not helped by untrained or inexperienced personnel and companies inspecting drilling derricks.
ZPEC 2000HP Workover Rig VFD possess excellent driving properties in desert, mountain and other impassable terrains. Their exceptional mobility, stability, and ease of operation are the outcome of our extensive experience in the design and production of mobile drilling rigs. ZPEC 2000HP Workover Rig VFD is real workhorses, perfectly adapted to operate in even the roughest environments.
ZPEC 2000HP Workover Rig VFD is used in the heaviest application, such as complete well work-over operations, whereby a well is killed (production stopped) and tubing and completion equipment is removed. A Workover Rig is similar to a hoist or a telescoping tower secured with wires, that allows pipe and down-hole equipment to be run into and out of a well.
VFD rigs help advanced drilling technologies such as pad drilling, horizontal drilling and directional drilling. ZPEC VFD rigs come with high level of automation that involves automated drilling pipe handling, drill pipe connection and auto drilling.
It’s no secret that masts and derricks support enormous loads when drilling and running casing. To make sure your equipment stays safe and in service, Lee C. Moore offers both API RP 4G Category III inspections and API RP 4G Category IV inspections and recertification.
Our engineers and technicians have extensive experience in both types of inspections and can provide these services anywhere in the world. When they’re done, you can be assured that your equipment is in accordance with both manufacturer and API standards.
In an API RP 4G Category III inspection, you’ll be advised of any members or components that are recommended for repairs or replacement. For Category IV inspections, our engineering department will review the work performed and verify that the equipment is in full operating condition in compliance with manufacturer and API standards.