pto hydraulic pump adapter free sample

Powering a hydraulic pump to a power take-off (PTO) is a common practice. Within mobile hydraulic applications, there are three types of hydraulic pump construction typically found including gear, piston and vane.

Gear pumps are the most common design used in truck mounted hydraulic systems, as the gear pump is relatively inexpensive with its fewer moving parts, ability to be easily serviced and greater tolerance to contamination than other designs.

A hydraulic pump for mobile applications, like the gear, piston or vane pump, can be either direct mounted to the PTO or remote mounted – using a driveline. While each type is a viable option for mounting a hydraulic pump, it is important to understand each type of mount to ensure an effective connection is made between the PTO and pump.

In a direct mount the hydraulic pump is mounted directly to the output flange of the PTO. Direct mounting is the most common type of installation in the mobile equipment industry. When direct mounting a pump it is necessary to:

Select the correct pump rotation to match the PTO output rotation or select what is known as a bi-rotational pump, which tends to have equally sized ports since either can be the inlet or outlet.

For mobile, truck mounted hydraulic systems the most common pump mount is the SAE B, which is a 7/8” diameter shaft with 13 splines – one of the standard pump mounting configurations established by the Society of Automotive Engineers (SAE).

Disadvantages to direct mounting a pump• Concealed maintenance points, which include periodic removal and replacement of grease at the pump to PTO connection

Sometimes it is not possible to direct mount a hydraulic pump, requiring the pump to be remote mounted some distance away from the PTO and then powered from the power take-off by means of a driveline assembly. The correct type and series of driveline must be selected. Solid shafting is not recommended as it cannot be balanced and can vibrate, damaging the PTO and pump shaft seals – causing leaks. The better choice is a balanced, tubular assembly designed to meet the speed, torque and horsepower requirements of the application.

When using a driveline, it is important that it be in phase and incorporates a slip yoke at one end. Round, keyed PTO output shafts are susceptible to failure by high cyclic loading. An out of phase shaft will vibrate and damage the PTO and pump shaft seals while a functioning slip yoke will allow the shaft to adjust for flexing of the truck chassis. As part of a regularly scheduled, preventative maintenance plan, the slip yoke and bearings of the driveline must be lubricated.

Powering a pump to a PTO is a common practice, but selecting whether to direct or remote mount the pump takes understanding and careful consideration. Regardless of the type of mount you select, remember that this understanding of each mount – along with its advantages and its drawbacks – will be the key to creating an effective, lasting connection between the PTO and pump.

A power take-off or power takeoff (PTO) is one of several methods for taking power from a power source, such as a running engine, and transmitting it to an application such as an attached implement or separate machine.

Semi-permanently mounted power take-offs can also be found on industrial and marine engines. These applications typically use a drive shaft and bolted joint to transmit power to a secondary implement or accessory. In the case of a marine application, such shafts may be used to power fire pumps.

In aircraft applications, such an accessory drive may be used in conjunction with a constant speed drive. Jet aircraft have four types of PTO units: internal gearbox, external gearbox, radial drive shaft, and bleed air, which are used to power engine accessories. In some cases, aircraft power take-off systems also provide for putting power into the engine during engine start.Coffman starter.

Various power transmission methods were available before power take-offs became common, but there were applications which would benefit more from some of the attributes that PTOs would provide. Flat belts were generally only useful for applications where the engine was stationary, such as factory steam engines, portable stationary engines, or traction engines parked in front of the work. For moving vehicles such as a traction engine or early tractor towing a farm implement, the implement could receive rotary power by taking it from one of its own wheels (whose turning was imparted by the towing) and distributing it via roller chains (to a sickle bar"s crank, for example), but such a transmission ceases if the vehicle stops traveling, and the workload"s resistance tends to make the wheel skid rather than turn, even if cleated. The concept of a shaft drive with easily connected and disconnected couplings, and flexibility for driving at changing angles (such as when an articulated tractor-and-trailer combination turns), was a goal to pursue.

Experimental power take-offs were tried as early as 1878, and various homemade versions were constructed over the subsequent decades.International Harvester Company (IHC) was first to market with a PTO on a production tractor, with its model 8-16, introduced in 1918.Case models. In 1920, IHC offered the PTO option on their 15-30 tractor, and it was the first PTO-equipped tractor to be submitted for a Nebraska tractor test. The PTO was a competitive advantage for IHC in the 1920s, and other companies eventually caught up with PTO implementation.

Inside the transmission, the exact point along the gear train where the power is taken off determines whether the PTO can be run independently of vehicle travel (ground speed). Early PTOs were often taken off the main output shaft, meaning that the vehicle had to be "in gear" in order to run the PTO. Later this was improved by so-called live PTO (LPTO) designs, which allow control of the PTO rotation independently of the tractor motion. This is an advantage when the load driven by the PTO requires the tractor motion to slow or stop running to allow the PTO driven equipment to catch up. It also allows operations where the tractor remains parked, such as silo-filling or unloading a manure spreader to a pile or lagoon rather than across a field. In 1945, Cockshutt Farm Equipment Ltd of Brantford, Ontario, Canada, introduced the Cockshutt Model 30 tractor with LPTO. Most PTOs built today

The PTO and its associated shafts and universal joints are a common cause of incidents and injury in farming and industry. According to the National Safety Council, six percent of tractor related fatalities in 1997 in the United States involved the PTO. Incidents can occur when loose clothing is pulled into the shaft, often resulting in bone fractures, loss of limb, or death to its wearer. On April 13, 2009 former Major League Baseball star Mark Fidrych died as a result of a PTO related accident; "He appeared to have been working on the truck when his clothes became tangled in the truck"s power take-off shaft", District Attorney Joseph Early Jr. said in a statement.

Some implements employ light free-spinning protective plastic guards to enshroud the PTO shaft;Health and Safety Executive guidance is contained in a leaflet.

Agricultural PTOs are standardized in dimensions and speed. The ISO standard for PTOs is ISO 500, which as of the 2004 edition was split into three parts:

Due to ever-increasing horsepower requirements from farm implements, and higher horsepower engines being installed in farm tractors, a still larger type (designated as Type 4) has been added to ISO 500. It operates at a higher rotational speed of 1300 rpm in order to allow for power transfer at reduced levels of torque. The shaft has 22 splines with a major diameter of 57.5 millimeters (mm). It is meant to handle PTO powers up to 450 kilowatts (kW), or roughly 600 horsepower (hp).

A 10-spline type was used with some early equipment such as the 1948 Land Rover. A six-spline adapter was usually supplied. It is customary for agricultural machines manufacturers to provide the nominal PTO power specification, an indication of the available instantaneous power at the shaft. Newer tractors may come equipped with 540/540E and/or 1000/1000E options that allow the tractor to power certain low-power-demand implements like hay rakes or tedders using lower engine speeds to maintain the revolutions per minute needed, using less fuel and placing less stress on the engine – thereby improving efficiency and reducing costs.

The first industry standard for PTO design was adopted by ASAE (the American Society of Agricultural Engineers) in April 1927. The PTO rotational speed was specified as 536 ± 10 rpm; the direction was clockwise. The speed was later changed to 540 rpm.

Truck transmissions have one or more locations which allow for a PTO to be mounted. The PTO must be purchased separately and care is required to match the physical interface of the transmission with a compatible PTO. PTO suppliers will usually require details of the make, model and even serial number of the transmission. Care is also needed to ensure that the physical space around the transmission allows for installation of the PTO. The PTO is engaged and disengaged using the main transmission clutch and a remote control mechanism which operates on the PTO itself. Typically, an air valve is used to engage the PTO, but a mechanical linkage, electric or hydraulic mechanism are also options.

Units will be rated according to the continuous and intermittent torque that can be applied through them and different models will offer different "PTO shaft rotation to engine RPM" ratios.

In the majority of cases, the PTO will connect directly to a hydraulic pump. This allows for transmission of mechanical force through the hydraulic fluid system to any location around the vehicle where a hydraulic motor will convert it back into rotary or linear mechanical force. Typical applications include:

A split shaft PTO is mounted to the truck"s drive shaft to provide power to the PTO. Such a unit is an additional gearbox that separates the vehicle"s drive shaft into two parts:

The unit itself is designed to independently divert the engine"s power to either the axle-facing shaft or the additional PTO output shaft. This is done by two independent clutches like tooth or dog clutches, which can be operated at total driveline standstill only. Because the main gearbox changes the rotation speed by selection of a gear, the PTO cannot be operated while the vehicle is moving.

On 4x4 vehicles, only the rear drive shaft is used by the split shaft PTO gearbox, requiring the vehicle"s 4x4 drive scheme to be of the selectable 4WD type to keep the front axle drive shaft completely decoupled during PTO operation.

A "sandwich" type split shaft unit is mounted between engine and transmission and used on road maintenance vehicles, fire fighting vehicles and off-road vehicles. This unit gets the drive directly from the engine shaft and can be capable of delivering up to the complete engine power to the PTO. Usually these units come with their own lubricating system. Due to the sandwich mounting style, the gearbox will be moved away from the engine, requiring the driveline to accommodate the installation.

Privette, Charles (2002-03-01). "Farm Safety & Health - PTO Safety". Department of Agricultural and Biological Engineering. Clemson University. Archived from the original on 2005-03-28. Retrieved 2022-07-29. shields and guards were developed to prevent injury from these rotating shafts