mud agitator design for sale

Derrick mud agitators include an explosion-proof, “C” faced motor, reduction gearbox (helical-bevel gears for horizontal agitators or all helical gears for vertical units), impeller, and shaft with assembly bushings. Motors range from 5 to 30 HP and may be supplied in several power configurations.

Attaching the motor directly to the gearbox protects correct alignment that can increase bearing life and provides 95 percent efficiency in power transfer to the impeller. Using this superior design surpasses standard worm drive gear assemblies by 30 percent, allowing Derrick agitators to do the same work at far less horsepower. By unitizing the motor and gearbox, weight and space requirements are reduced. Horsepower, mechanical configuration, impeller diameter, and shaft length are customized to tank dimensions and maximum mud weights. Available horsepower ratings* are: 5, 7.5, 10, 15, 20, 25, and 30.

The Agitator provides rugged reliability along with the flexibility to meet your specific needs. Design features include a rugged cast iron gearbox housing helical bevel gearing which runs more smoothly than standard worm gears for cooler, more efficient operation and longer life. The unit’s unique lower bearing configuration allows maintenance from to top of the tank, eliminating the need for in-tank inspections. Lower bearing seals are arranged to maintain a grease pocket supplemented by four rings that ensure the gears are continually bathed in uncontaminated lubricant. Our unique shaft coupler is the strongest, most reliable in the industry. Available in vertical and horizontal configurations with a choice of canted or hydrofoil impellers in carbon or stainless steel.

• The Agitator features a rugged cast iron gearbox that houses helical bevel gearing. The gear sets are precisely ground to prevent all but the slightest amount of backlash in the gear sets. This feature promotes longer life by eliminating the high

• Internal gears and bearings are lubricated with mineral oil. When the ambient temperature drops below 23ºF or rises above 140ºF, a synthetic lubricant should be substituted. A unique feature of the Agitator is the lower bearing, which can

As Mud Agitator Manufacturer, Brightway can supply BWJBQ 5.5-22kw Mud Agitator for mud tank and mud system. including: Horizontal Mud Agitator or Vertical Mud Agitator. Brightway mud agitator can be customized once we get the detailed requirements. Buying mud agitator from Brightway will be your best choice for drilling mud circulation system.

1. Brightway mud agitator equips with a motor couple to a rugged oilfield gearbox, which can eliminates troublesome couplings, misalignment and have a longer bearing life. And it is driven by the explosion-proof motor, coupled to a gearbox which will drive the impeller shaft. Due to the simplex turbine structure of shaft,

2. Brightway mud agitator is featured by compact construction, light weight, balanced transmission, small footprint, low noise and high efficiency. And its impeller turbines can transform the mechanical power into drilling fluid agitation as well as circulation.

3. Brightway mud agitator can be designed per customer’s requirement to choose the helical-bevel design or worm design for reduction gearbox. Its motor can be horizontal or vertical. As for the shaft and impeller, compared with painting process, the galvanizing treatment is usually adopted to create a better anti-rust performance.

JBQ series mud Agitator, Less than 5.5 kW drilling mud Agitator adopts the blender cycloid speed reducer, and it is applied to the drug liquids mixing tank. This mud agitator has the advantage of compact structure so it occupies small area. More than 7.5 kW Mud Agitator uses the turbo and worm gear speed reducer, with the large torque transmission、 the revolution is steady、it works reliablely and has great merit. Common model of mud agitator is JBQ5.5kW 、JBQ7.5kW 、JBQ11kW and JBQ15kW.The drilling mud agitator is an important components for GN Solids Control drilling fluids processing system.

GN Solids Control as a professional manufacturer for soilds control equipments, we have designed lots of high-quality products, and JBQ series Agitator is one of them. To keep both the mud uniformity and the suspension of solids, the mud agitator is used to agitate the mud consecutively and reliably.This agitator agitates the mud to make cuttings, silt and sand pass the solids control system without being precipitated onto the tank bottom. Due to the simplex turbine decelerator, this product is featured by compact construction, light weight, balanced transmission, low noise, high efficiency of transmission and strong agitating power. Therefore, it is a reliable product in the solids control system.

China manufacturer GN Solids Control offer the world with drilling mud agitator equipments.We are an exporter of drilling fluid mud agitator for Indian, Russian,middle east.etc..Our factory and company are Quality Management System ISO 9001-2000 certified.GN Solids Control operate international oil gas drilling mud separation system sales,service,manufacturing,distribution serivce.Buy drilling fluid mud agitatorfrom China manufacturer.Your best mud agitator for drilling mud circulation system.

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HJBL series vertical mud agitator is mainly used for deep mixing and mixing in the mixing tank. The mixing shaft is longer than 1 meter and equipped with a stainless steel base to ensure that the mixer runs stably and does not shake during the mixing process.

Vertical mud agitator can be widely used in chemical industry (fine chemicals, pharmaceutical chemicals and daily chemicals), environmental protection (sewage treatment), pharmaceuticals, cosmetics, metallurgy, food, heat treatment cooling, leather processing and other industries.

2. Reliable: the steel frame is equipped with a high-quality brand geared motor with excellent performance, and the specific anti-corrosion material or anti-corrosion surface treatment is designed and used according to the actual working conditions;

APMA series Mud agitator is combination of gear box and motor. It"s important to drilling mud process and fit on mud tanks as 3 meters per set. Except the shaker tank/compartment every tank and compartment will be fit with mud agitator. Mud agiators help to maintain mud property and keep the solids suspend for necessary mud propery and further mud process. Almost of agitator for drilling fluids system are horizontal design. On mud tanks, the separated control panel for each agitator is a good design.

Mud tank size defines agitator number and model, besides, mud property will affect agitators selection. For example, usually we put one set agitator per 3 meters on tank. According to tank width and height, the agitator can be APMA7.5, or APMA15. And if the tanks are same size, then we"ll consider the mud property. Such as mud gravity is 1.8sg we may need 7.5kw, while mud gravity is 2.4sg, we may need APMA15 driven by 20hp motor. Agitator speed defined by motor and gear box. For example, if we use APMA7.5 agitator, the motor is 10hp and speed is 1450rpm. The gear box reduce ratio is 25:1, then the agitator shaft/impller speed is 58rpm. If we use 10hp motor under 60Hz condition, its speed is 1740rpm then, and the reduction ratio is 25:1 still, then the shaft speed is about 70rpm

In a complete mud system, how many sets agitator do we need? For oil and gas drilling, there are different configuration on tanks number, tanks size, so it"s not easy to confirm. But we can take a system as an example. One mud system laying with 6 tanks, and tanks size are 9mX2.2mX2.3m. The normal proposal is 3 sets of agitator per tank. But there is a shaker tank, then we deduct 1 set. So, probably we need 17 sets of agitator. And the agitators are APM7.5 driven by 7.5kw motor.

How to select agitators? As we said just now, according to mud tank size and mud tank property. And before confirmation on agitator selection, we"d better to inquire professional engineer or consultant. There is a formula for agitator selection or design. Aipu will help user to get right solution at the best cost

Is there any other configuration on agitator type or drive system? Yes. Some clients prefer the hydraulic drive for some specific use. Some clients need the vertical agitator. And some clients prefer the stainless steel shaft and impeller. Different application and industry will request equipment much different If you have question or demand on mud mixers, please let us know and we"ll help you to get ideal solution

Moreover, APMA series agitator are flexible on gear box and motor configuration. Such as worm and worm wheel reducer, helical bevel reducer. The motor certified by IEC, ATEX, and so on

Hubei Craun Technology Equipment Co., Ltd (abbreviated as Craun Tec.), with the registered capital of 10 million RMB and 25000㎡ factory ground, is located in High Tech. industrial park of Xian Ning, Hubei province, which is 100 Kilometers away from Wuhan. The HQ is divided into two parts, mechanical precision processing factory and equipment manufacturing factory. We have more than 100 sets professional precision processing center, inspection equipment, heavy manufacturing equipment and complete environmental protection treatment equipment. Craun Tec. focuses on the technology R&D on the field of solid-liquid separation, and has the independent R&D and fast & efficient system solution capabilities, it is a global professional manufacturer integrating system design, technology R&D, production and sales and after-sales service.

Oil ang gas drilling (Drilling mud recycling system, drilling waste management, comprehensive disposal for oil sludge, mud comprehensive treatment station, barite recovery system etc.)

Infrastructure construction (HDD mud purification, pipe jacking / TBM slurry circulation, slurry for continuous wall construction’s separation, and mud of pile foundation engineering’s treatment, etc.);

We present to you a line of very efficient and highly productive Agitators that are used in various industries. We make use of a variety of the choicest materials like steel, stainless steel, hastelloy and titanium in the manufacture of these agitators. We offer this type in technical specifications as per your requirements.

Adinath designs and manufactures assorted types of Anchor Type Agitators and also customized turbines in accordance with the requirements of the process. The height and the sweep diameter of the turbine are carefully ascertained for competent dispersion of the reactants and homogenous mass. The Agitators are dynamically balanced to guarantee weight balance at high rpm, thereby increasing the agitator and motor life. These types of Agitators are used if dispersion is required at high rpm.

Along with the ability for Design and Fabrication of Agitator For Process Vessels, we offer complete mixing agitators, chemical agitators, mixers, blenders, reactors with shortest deliveries for trouble free lifelong operations

For contour impeller applications, values must be significantly faster (i.e., smaller numbers) to achieve the same results, but because of the impeller design, air entrainment is less probable. In symmetrical compartments, the fluid has a nearly equal distance to travel from the center of the impeller shaft or from the impeller blade tip before it contacts the vessel wall. Agitators should be placed where the shaft is centered in the tank or compartment.

DEL"s Agitators and Mixers have been the standard for the mobile mix tank industry since 1985. Our mixers are designed to withstand the rigorous wear and tear of transportation, the extreme environments of the remote job sites of the oilfield, and the harsh duty of plants and refineries. Our units utilize a hollow bore gearbox design with c-face motors, eliminating coupling alignment problems and downtime. Each mixer is designed based on the customer’s specific requirements. Common horsepower outputs range from 3 to 30hp and a wide variety of output speeds are available based on application.