mud agitator sizing factory

For contour impeller applications, values must be significantly faster (i.e., smaller numbers) to achieve the same results, but because of the impeller design, air entrainment is less probable. In symmetrical compartments, the fluid has a nearly equal distance to travel from the center of the impeller shaft or from the impeller blade tip before it contacts the vessel wall. Agitators should be placed where the shaft is centered in the tank or compartment.

JBQ series mud Agitator, Less than 5.5 kW drilling mud Agitator adopts the blender cycloid speed reducer, and it is applied to the drug liquids mixing tank. This mud agitator has the advantage of compact structure so it occupies small area. More than 7.5 kW Mud Agitator uses the turbo and worm gear speed reducer, with the large torque transmission、 the revolution is steady、it works reliablely and has great merit. Common model of mud agitator is JBQ5.5kW 、JBQ7.5kW 、JBQ11kW and JBQ15kW.The drilling mud agitator is an important components for GN Solids Control drilling fluids processing system.

GN Solids Control as a professional manufacturer for soilds control equipments, we have designed lots of high-quality products, and JBQ series Agitator is one of them. To keep both the mud uniformity and the suspension of solids, the mud agitator is used to agitate the mud consecutively and reliably.This agitator agitates the mud to make cuttings, silt and sand pass the solids control system without being precipitated onto the tank bottom. Due to the simplex turbine decelerator, this product is featured by compact construction, light weight, balanced transmission, low noise, high efficiency of transmission and strong agitating power. Therefore, it is a reliable product in the solids control system.

China manufacturer GN Solids Control offer the world with drilling mud agitator equipments.We are an exporter of drilling fluid mud agitator for Indian, Russian,middle east.etc..Our factory and company are Quality Management System ISO 9001-2000 certified.GN Solids Control operate international oil gas drilling mud separation system sales,service,manufacturing,distribution serivce.Buy drilling fluid mud agitatorfrom China manufacturer.Your best mud agitator for drilling mud circulation system.

As an SPX FLOW brand, Lightnin serves the challenging waste and water treatment sector, as well as the processing of solvents, fertilizers, food/beverages, pharmaceuticals and biofuels. The mixers and agitators, that are custom designed and fabricated, are used for equalization, neutralization, flocculation, aeration, sludge mixing, flash mixing and general blending purposes. The Lightnin industrial mixer portfolio covers both portable and larger fixed-mount units. All Lightnin equipment is designed to provide prolonged trouble-free operation regardless of the specific application demands. Through the proprietary gearbox and impeller technologies developed in recent times, we can offer the market advanced mixing solutions that are far more compact and power-efficient than ever before. They also have significantly greater operational lifespans, thanks to anti-fouling mechanisms and other state-of-the-art features. Consequently, customers are able to raise their productivity levels and avoid costly downtime issues, while also keeping the energy consumption involved to an absolute minimum.

The skid mounted MA-RG agitator is compact, and its low profile reduces headroom requirements and provides more layout space on top of the tanks. The gearbox is a triple-reduction helical-bevel gear drive system that reduces the rotational speed of the motor to drive the impeller(s). Up to 95% mechanical efficiency helps reduce horsepower requirements.

Impellers are available with flat blades (radial flow), contour blades (axial flow), and canted blades (radial/axial flow). The impellers are sized according to tank volume and expected duty. Active mud system compartments—such as solids removal sections, mud mixing sections, and slug pits, which need a higher shear force to produce immediate mixing—are another consideration in impeller sizing.

Mud agitators are highly efficient mud mixing units offered in a wide variety of custom sizes and configurations to accommodate virtually any mud tank. Both horizontal and vertical drive configurations are available for all sizes of mud agitators. The horizontal drive is designed for installations having limited space above the mud tank. The vertical drive agitator employs and all helical gearing system, the horizontal drive utilises a helical bevel system to drive the agitator shaft.

Mud agitators stir a mud slurry to maintain suspension of solids. The agitator is mounted on top of the mud tank and has one or two impellers immersed in the mud slurry. The impeller shaft is directly coupled to an electric drive motor that is available in many different horsepower ratings from 3hp to 30hp.

Each agitator is designed for the specific application, taking into account parameters such as tank size, tank depth and mud characteristics. For vertical configurations the drive motor rotates the impeller shaft through an all helical gear drive. For horizontal designs the motor is connected through a combination of helical and bevel gears. Both designs permit mounting of one or two impellers having either straight or canted blades.

Impellers are available in diameters ranging from 20" to 52" to meet the needs of the specific size of mud tanks. The impeller diameter is generally determined by the size of the tank. Larger or deeper tanks employ dual impeller units having a secondary impeller mounted closer to the mud surface. The impeller is mounted on the shaft using a taper lock bushing. A key is inserted in the impeller shaft and locks the impeller to the shaft to prevent rotation.

The straight blade configuration disperses mud laterally while the canted impeller blade adds a vertical component to the mixing process. Canted impeller blades are recommended for near the bottom of tanks more than 5" deep, or where other forces of flow factor may be absent in the tank.

Generally, there are different versions or models of mud agitators that are being offered to fulfill various customers’ needs more effectively. However, here are some of the most amazing features of these mud agitators’ range that you must know:

However, the impeller speed of these mud agitators is 60/72RPM. While, on the other hand, the shaft length of the mud agitator will depend on the size of the mud tank completely.

Excellent capacity, longer service life, and high-quality materials along with sturdy construction are making these mud agitators highly durable and reliable.

The entire range of these mud agitators is highly demanding. It is mainly because of the state of art technology and quality of basic materials that is used in these. The fabrication used on these mud agitators makes this high corrosion resistant and can help you to enjoy a longer service life of mud agitators with ease.

Do you want to know what makes these mud agitators most amazing? Let’s have a look at the key benefits below to get a better idea about the things in this regard:

A Mud Agitator is equipment that is used for a specific purpose – the mixing and agitation of mud. While doing so, it prevents the settlement of the solid phase particles in the tank, which is crucial for the recycling process. The Mud Agitator is basically a speed reducer that is combined with an explosion-proof motor. The motor is horizontally placed for a convenient installation. These elements of the Mud Agitator are basically what makes everything tick. Also, they are robust and easy to maintain, allowing the Mud Agitator to be used in harsh conditions.

The impellers in the Mud Agitator are responsible for ‘taking in’ the drilling fluid. There are single-layer and double-layer options that one can go for. A centering guide is also added if the tank depth increases to handle mixing and agitation of a high quantity of drilling fluid. This equipment also has a worm wheel and worm gear reducer drive for smooth and reliable operation. The mug agitator comes with a speed reducer and you can use it as per your needs.

We offer best range of Mud Agitator which works continuously at the drilling site by delivering optimum results. Our Principles has made us to supply our highly technological equipment to the power plants which are present in abroad.

Technostrength FLP Motors range from 5HP to 30HP and can be used with various power configurations. Gear reducers are worm type or helical bevel type depending on the choice of the user. For Achieving Highest Performance in various mud conditions we offer 3 to 6 blade designs, mixed and axial flow turbine types, canted, bolted and twisted profile types also. For all these equipment Mud Agitator Manufacturer in India like Technostrength is occupying the best place in the industry.

Solid Control Mud Agitators act as mud mixers on mud tank. On a usual process these agitators should rotate at 60-70 rpm. Our high performance equipment is appreciated among clients all over India. If there is a large quantity of mud present in the site then large torque mud agitator will be required.

We suggest the customers to choose the mud agitator according to the size of tank along with torque level. Mud Agitator Manufacturer in Hyderabad is the name suggested to our services by all our previous customers.

DEL"s Agitators and Mixers have been the standard for the mobile mix tank industry since 1985. Our mixers are designed to withstand the rigorous wear and tear of transportation, the extreme environments of the remote job sites of the oilfield, and the harsh duty of plants and refineries. Our units utilize a hollow bore gearbox design with c-face motors, eliminating coupling alignment problems and downtime. Each mixer is designed based on the customer’s specific requirements. Common horsepower outputs range from 3 to 30hp and a wide variety of output speeds are available based on application.

Mud Agitator is also called Mud Tank Agitator and widely used in the mud solids control system. It is installated in slurry storage tanks or mud tank and to prevent drilling fluid solid Particles deposited in the mud tank.

All DCJBQ agitatorsfeature a drive system which eliminates misalignment and troublesome couplings. This configuration promotes longer motor and gearbox bearing life. It is used in mud systems to suspend solids and maintain homogeneous mixture throughout the system. A mechanical agitator is driven by an explosion-proof motor,coupled to a gear box that drives the impeller shaft. The impellers (turbines) transform mechanical power into fluid circulation or agitation. The objective is to obtain a uniform suspension of all solids.

All electric motors are standard to comply with the latest regulations for use in zone 1 explosion proof hazardous areas such as ATEX IECEx, ATEX and NEMA. Each agitator is designed for the specific application, taking into account parameters such as tank size, tank depth and mud characteristics.

EachMud agitatoris designed based on the customer’s specific requirements. Common horsepower outputs range from 3 to 30hp and a wide variety of output speeds are available based on application.

We present to you a line of very efficient and highly productive Agitators that are used in various industries. We make use of a variety of the choicest materials like steel, stainless steel, hastelloy and titanium in the manufacture of these agitators. We offer this type in technical specifications as per your requirements.

Adinath designs and manufactures assorted types of Anchor Type Agitators and also customized turbines in accordance with the requirements of the process. The height and the sweep diameter of the turbine are carefully ascertained for competent dispersion of the reactants and homogenous mass. The Agitators are dynamically balanced to guarantee weight balance at high rpm, thereby increasing the agitator and motor life. These types of Agitators are used if dispersion is required at high rpm.

Along with the ability for Design and Fabrication of Agitator For Process Vessels, we offer complete mixing agitators, chemical agitators, mixers, blenders, reactors with shortest deliveries for trouble free lifelong operations