mud agitator vs desander manufacturer

Fluid Systems mud agitators are designed to mix and suspend the solids using axial flow, promoting low particle size degradation and effective polymer shear. Unlike mud guns, the FSI mud agitator is relatively a low energy device, easy to operate and inexpensive to maintain. Our standard horizontal and vertical mud agitators range in 5 to 30 horsepower with an explosion proof motor and gear reducer. We size mud agitators according to the configuration and maximum mud weight.

Derrick mud agitators include an explosion-proof, “C” faced motor, reduction gearbox (helical-bevel gears for horizontal agitators or all helical gears for vertical units), impeller, and shaft with assembly bushings. Motors range from 5 to 30 HP and may be supplied in several power configurations.

Attaching the motor directly to the gearbox protects correct alignment that can increase bearing life and provides 95 percent efficiency in power transfer to the impeller. Using this superior design surpasses standard worm drive gear assemblies by 30 percent, allowing Derrick agitators to do the same work at far less horsepower. By unitizing the motor and gearbox, weight and space requirements are reduced. Horsepower, mechanical configuration, impeller diameter, and shaft length are customized to tank dimensions and maximum mud weights. Available horsepower ratings* are: 5, 7.5, 10, 15, 20, 25, and 30.

Mud Agitator is one of the solids control equipment that is mainly used to mix the drilling fluids in the mud tanks to keep the solids inside the drilling fluids suspending other than sedimentation down to the tank bottom.

GN’s sales team ever received many inquiries on the mud agitators; unfortunately, most of the clients have no idea on how to choose the right model for their project and even don’t know how to use the equipment properly to ensure a longer life time.

a. What is the inside dimension of the mud tank or pit. From this question, GN will know the inside length, width and depth of the mud tank, and then GN will know how long the agitator shaft should be suggested for clients and how big impeller should be used. For the deep mud tank or pit, the stabilizer will be provided to hold the agitator shaft for stable performance.

Mud agitator is always installed in mixing tank with jet mixing unit, active mud reserve tank and trip tank. For some clients who get the mud agitators from GN and make the mud tank by themselves, GN always recommends them to make the mud tank with same dimension, thus they can get the agitator all same model, which would be much better for clients’ future maintenance. GN suggest the RPM setting of the mud agitator between 40-96, too high will disturb the solids suspending, while too low will lead to solids sedimentation.

JBQ series mud Agitator, Less than 5.5 kW drilling mud Agitator adopts the blender cycloid speed reducer, and it is applied to the drug liquids mixing tank. This mud agitator has the advantage of compact structure so it occupies small area. More than 7.5 kW Mud Agitator uses the turbo and worm gear speed reducer, with the large torque transmission、 the revolution is steady、it works reliablely and has great merit. Common model of mud agitator is JBQ5.5kW 、JBQ7.5kW 、JBQ11kW and JBQ15kW.The drilling mud agitator is an important components for GN Solids Control drilling fluids processing system.

GN Solids Control as a professional manufacturer for soilds control equipments, we have designed lots of high-quality products, and JBQ series Agitator is one of them. To keep both the mud uniformity and the suspension of solids, the mud agitator is used to agitate the mud consecutively and reliably.This agitator agitates the mud to make cuttings, silt and sand pass the solids control system without being precipitated onto the tank bottom. Due to the simplex turbine decelerator, this product is featured by compact construction, light weight, balanced transmission, low noise, high efficiency of transmission and strong agitating power. Therefore, it is a reliable product in the solids control system.

China manufacturer GN Solids Control offer the world with drilling mud agitator equipments.We are an exporter of drilling fluid mud agitator for Indian, Russian,middle east.etc..Our factory and company are Quality Management System ISO 9001-2000 certified.GN Solids Control operate international oil gas drilling mud separation system sales,service,manufacturing,distribution serivce.Buy drilling fluid mud agitatorfrom China manufacturer.Your best mud agitator for drilling mud circulation system.

GearBox is a crucial part of mud agitators. Mud agitators are used in surface mud system to suspend solids and maintain homogeneous mixture throughout the system.

Mud agitator was one of solids control equipment and has two main type: verticle agitator and horizontal agitator. It is very important to select optimum gearboxes for various applications of drilling project or other mud treatment.

In the past, horizontal agitators mainly use worm gear unit for cost reason. But worm gear easy to broken and mantainance is difficult. you have to open shell to grease gear.  Now horizontal mud agitator use helical-bevel gears ( like derrick agitator ).  Helical gears have a smoother operation due to the angle twist creating instant contact with the gear teeth. Rigid tooth flank helical gear unit are advanced of helical gears.  Rigid tooth flank means more wear resistant and long life to use. So it’s trend to use rigid tooth flank gearbox.

For contour impeller applications, values must be significantly faster (i.e., smaller numbers) to achieve the same results, but because of the impeller design, air entrainment is less probable. In symmetrical compartments, the fluid has a nearly equal distance to travel from the center of the impeller shaft or from the impeller blade tip before it contacts the vessel wall. Agitators should be placed where the shaft is centered in the tank or compartment.

KOSUN MA series mud agitator is part of the drilling fluids solids control equipment, which is mainly used to agitate and mix the drilling mud to prevent solids particles from depositing in the circulating tank and to stabilize the performance of drilling fluids.

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DC mud agitator is used for the mixing and agitation of drilling fluid, preventing the settlement of solid phase particles in the tank recycling system.

（2） Customers can choose single layer or double layers impellers according to site conditions.Agitator shaft centering guide can be added according to the increase of tank depth.

Solid Control Equipment is also called drilling mud cleaning equipment, which used for control the solids by mechanical separation method to keep the banlance of drilling mud. Solids control equipment including first phase primary solids control using the drilling fluids shale shakers to separation drilling solids upper of 100 microns. The second phase solids control equipment is called hydrocylone desanders for sepration of drilling solids upper of 40 microns, which is made from one number 10 inch desander cones for 500GPM solids control system, two number of 10 inch desander cones for 1000 GPM solids control system, and 3 desander cones for 1500 GPM. The thrid phase solids control equipment is the hydrocyclone desilters for drilling cuttings upper 20 microns, which is a number of 4 inch desilter cones, for different capacity of solids control system from 500 GPM to 1500 GPM.

A mud cleaner is a combination of desander and desilter cones which used for second and third phase solids control equipments, the understream drying shale shaker will dry the solids discharged from the hydrocylones. After desilter, the fine solids control equipment is called decanter centrifuge which can control solids of 2-5 microns.The key solids control equipment is the shale shaker and decanter centrifuge, which plays a vital part of the solids control system.

Leading Manufacturer of Drilling Mud Cleaner, Hydrocyclone Desander, Mud Agitator, Balanced Elliptical Motion / Linear Motion Shale Shaker and Shale Shaker Screen from Jodhpur.

JOT manufacture Mud Cleaner which is the first-stage solids control equipment in the drilling fluid solids phase control system, and separates a large amount of cuttings carried by mud from wellhead, facilitating mud to enter the second-stage separation equipment. JOT manufacture both two stage (Shale Shaker + Desilter) and three stage (Shale Shaker + Desander + Desilter) mechanical process Mud Cleaner.

Desanders are solid control equipment with a set of hydrocyclones that separate sand and silt from the drilling fluids in drilling rigs. Desanders are installed on top of the mud tank following the shale shaker and the degasser, but before the desilter.

A Mud Agitator is used in surface mud systems to suspend solids and maintain homogeneous mixture throughout the system. A mechanical agitator is driven by an explosion-proof motor, coupled to a gear box that drives the impeller shaft. The impellers (turbines) transform mechanical power into fluid circulation or agitation.

DC mud agitator is used for the mixing and agitation of drilling fluid, preventing the settlement of solid phase particles in the tank recycling system.

（2） Customers can choose single layer or double layers impellers according to site conditions.Agitator shaft centering guide can be added according to the increase of tank depth.

Generally, there are different versions or models of mud agitators that are being offered to fulfill various customers’ needs more effectively. However, here are some of the most amazing features of these mud agitators’ range that you must know:

However, the impeller speed of these mud agitators is 60/72RPM. While, on the other hand, the shaft length of the mud agitator will depend on the size of the mud tank completely.

Excellent capacity, longer service life, and high-quality materials along with sturdy construction are making these mud agitators highly durable and reliable.

The entire range of these mud agitators is highly demanding. It is mainly because of the state of art technology and quality of basic materials that is used in these. The fabrication used on these mud agitators makes this high corrosion resistant and can help you to enjoy a longer service life of mud agitators with ease.

Do you want to know what makes these mud agitators most amazing? Let’s have a look at the key benefits below to get a better idea about the things in this regard:

A Mud Agitator is equipment that is used for a specific purpose – the mixing and agitation of mud. While doing so, it prevents the settlement of the solid phase particles in the tank, which is crucial for the recycling process. The Mud Agitator is basically a speed reducer that is combined with an explosion-proof motor. The motor is horizontally placed for a convenient installation. These elements of the Mud Agitator are basically what makes everything tick. Also, they are robust and easy to maintain, allowing the Mud Agitator to be used in harsh conditions.

The impellers in the Mud Agitator are responsible for ‘taking in’ the drilling fluid. There are single-layer and double-layer options that one can go for. A centering guide is also added if the tank depth increases to handle mixing and agitation of a high quantity of drilling fluid. This equipment also has a worm wheel and worm gear reducer drive for smooth and reliable operation. The mug agitator comes with a speed reducer and you can use it as per your needs.

Mud Agitator ImpellerTypes: pulp, turbo, disc turbine and propulsion. As the mud agitator manufacturer, Brightway can supply Four Types Impeller Mud Agitator.

Mud agitator mainly makes the solid particles suspended in the drilling fluid. Drilling cuttings are the main component of the harmful solid phase. To get rid of harmful solid, they must be suspended, and then injected them into desander, desilter and drilling fluid centrifuge to realize that. Useful solids such as various weighting materials (hematite, barite) and a small amount of bentonite also need uniform suspension so that the density of drilling fluid and other properties remain stable.

There are only three or four types of impeller of mud agitator used for the solid control system in oil drilling. The common mud agitator impeller can be roughly divided into four types, that is, pulp, turbo, disc turbine and propulsion.

As the mud agitator of the same type can achieve the purpose of concentration, in most cases, it is based on experience and habits. A more reasonable method is to choose based on the purpose of mixing and the formed flow patterns. The impeller kinds of pulp, turbo, and propulsion are suitable for solid liquid suspension. Because of the stronger cycle capacity and shear capacity of the turbine, it has been widely used.

At present, among the domestic and international oil solid control equipment, the most commonly used mud agitator impeller are only two kinds: one is the open turbine type and the other is the disc turbine type.

Oil ang gas drilling (Drilling mud recycling system, drilling waste management, comprehensive disposal for oil sludge, mud comprehensive treatment station, barite recovery system etc.)

Infrastructure construction (HDD mud purification, pipe jacking / TBM slurry circulation, slurry for continuous wall construction’s separation, and mud of pile foundation engineering’s treatment, etc.);

Kosun solid control equiment manufaturer offer solid control system, shale shaker, desander, desilter, mud cleaner, mud mixer, mud recycling system and so on,if you need solid c...