what is mud agitator in drilling manufacturer
Mud Agitator is one of the solids control equipment that is mainly used to mix the drilling fluids in the mud tanks to keep the solids inside the drilling fluids suspending other than sedimentation down to the tank bottom.
GN’s sales team ever received many inquiries on the mud agitators; unfortunately, most of the clients have no idea on how to choose the right model for their project and even don’t know how to use the equipment properly to ensure a longer life time.
GN’s sales are good at understanding clients’ specific request by asking few simple questions. With the answer from the clients, GN always could give the best proposal for clients. Now let’s see what these questions are and what information GN need to give a proposal.
a. What is the inside dimension of the mud tank or pit. From this question, GN will know the inside length, width and depth of the mud tank, and then GN will know how long the agitator shaft should be suggested for clients and how big impeller should be used. For the deep mud tank or pit, the stabilizer will be provided to hold the agitator shaft for stable performance.
c. What is the electric specification, mainly GN would like to know the jobsite electric voltage and frequency. Different countries may have different frequency, the 50 Hz motor cannot be used under 60 Hz, and safety is ever the first think we should keep in mind.
Mud agitator is always installed in mixing tank with jet mixing unit, active mud reserve tank and trip tank. For some clients who get the mud agitators from GN and make the mud tank by themselves, GN always recommends them to make the mud tank with same dimension, thus they can get the agitator all same model, which would be much better for clients’ future maintenance. GN suggest the RPM setting of the mud agitator between 40-96, too high will disturb the solids suspending, while too low will lead to solids sedimentation.
Mud agitator combined with motor and gear box. Mud agitators do agitation in drilling fluid make the solids suspend. Help drilling fluid property achieve better. Shaft will be connected with gear box coupled on motor. Under a certain ratio the shaft mounted with impeller rotate at uniform speed and lead an upward stream in drilling mud. This will benefit drilling mud mixture completely with sufficient viscosity, etc.
Onshore and offshore oil&gas drilling, CBM exploration, HDD,waste management, etc. process system. Mud agitators make drilling fluid property more even and stable.
3)Before running please check if impeller rotation direction is same as marked direction 4)Inspect oil height via observation window make sure the level always be at center.
6)After 5 days operation please discharge all of the oil out of gear box and clean gear box feed clean lubrication oil in it. Then do same work every 6 month
Mud agitators are fluid mixing equipment that keeps solids in drilling fluid suspending, no deposit in the mud tank bottom. It uses its impeller to agitate and mix the drilling mud to prevent solid particles from depositing in the tank or mud pit.
There were many types of mud agitator, depending on purpose demand, gearbox type, and working conditions. But the basic structure of the mud agitator is all the same: Motor, gearbox [Speed reducer], shaft, and impeller.
Yes. Some clients prefer the hydraulic drive for some specific use. Some clients need a vertical agitator. And some clients prefer the stainless steel shaft and impeller. Different applications and industries will request equipment much different If you have questions or demand on mud mixers, please let us know and we’ll help you to get the ideal solution.
For oil and gas drilling, there are different configurations on tanks number, tanks size, so it’s not easy to confirm. But we can take a system as an example. One mud system laying with 6 tanks, and tanks size are 9 m X 2.2 m X 2.3 m. The normal proposal is 3 sets of agitator per tank. But there is a shaker tank, then we deduct 1 set. So, probably we need 17 sets of the agitator. And the agitators are APM 7.5 driven by 7.5 kw motor.
After 5 days operation please discharge all of the oil out of the gearbox and clean gearbox feed clean lubrication oil in it. Then do the same work every 6 months.
The most important factor was the power of the mud agitator, 5.5 Kw agitator is cost far lower than 22 KW. There is apparently a different price between the explosion-proof type and Non-proof type. Higher explosion-proof grade means higher cost.
Motors are available with horizontal or vertical mounts. The motors generally have shafts that rotate much faster than the impellers need to rotate. A large gearbox, or gear reducer, used to turn the shaft, is mounted at the end of the motor. The motor size depends upon the diameter of the impeller blades and the density of the slurry.
Worm gearbox type mud agitator is a common type, durable, and easy maintenance. But its efficiency lower than the bevel gearbox. so bevel gearboxes are generally more expensive than worm gearboxes for the same HP and gear ratios. Helical-worm and helical-bevel are advanced generation type of worm and bevel gearbox. They produce less vibration and noise. The planetary gearbox is mainly used in vertical agitator.
canted blade, and proprietary. Generally, Materials determine the price of shaft and impeller. Stainless steel is more expensive than common carbon steel.
Derrick mud agitators include an explosion-proof, “C” faced motor, reduction gearbox (helical-bevel gears for horizontal agitators or all helical gears for vertical units), impeller, and shaft with assembly bushings. Motors range from 5 to 30 HP and may be supplied in several power configurations.
Attaching the motor directly to the gearbox protects correct alignment that can increase bearing life and provides 95 percent efficiency in power transfer to the impeller. Using this superior design surpasses standard worm drive gear assemblies by 30 percent, allowing Derrick agitators to do the same work at far less horsepower. By unitizing the motor and gearbox, weight and space requirements are reduced. Horsepower, mechanical configuration, impeller diameter, and shaft length are customized to tank dimensions and maximum mud weights. Available horsepower ratings* are: 5, 7.5, 10, 15, 20, 25, and 30.
Mud Agitator is also called Mud Tank Agitator and widely used in the mud solids control system. It is installated in slurry storage tanks or mud tank and to prevent drilling fluid solid Particles deposited in the mud tank. Brightway is the famous and professional Mud Agitator Manufacturer and can produce the horizontal Mud Agitator and vertical Mud agitator.
Mud Agitator is used in mud systems to suspend solids and maintain homogeneous mixture throughout the system. A mechanical agitator is driven by an explosion-proof motor,coupled to a gear box that drives the impeller shaft. The impellers (turbines) transform mechanical power into fluid circulation or agitation. The objective is to obtain a uniform suspension of all solids.
Brightway mud agitator features a “C” face motor couple to a rugged oilfield gearbox, which eliminates misalignment and troublesome couplings. This configuration promotes long motor and gearbox bearing life. Please contact with Brightway representative with your tank dimension and your detail requirement. We will recommend the right model with specification about the horsepower, impeller (size, type& quality), and shaft length etc to meet your requirement.
DC mud agitator is used for the mixing and agitation of drilling fluid, preventing the settlement of solid phase particles in the tank recycling system.
(2) Customers can choose single layer or double layers impellers according to site conditions.Agitator shaft centering guide can be added according to the increase of tank depth.
A Mud Agitator is used in surface mud systems to suspend solids and maintain homogeneous mixture throughout the system. A mechanical agitator is driven by an explosion-proof motor, coupled to a gear box that drives the impeller shaft. The impellers (turbines) transform mechanical power into fluid circulation or agitation of drilling fluid mud agitator. The objective is to obtain a uniform suspension of all solids.
Descriptions of Mud Agitator1. Mud agitator is an equipment to mix solid and fluid, mainly used in oil and gas drilling mud process, mineral working site, etc. mud system.
2. This type agitator holding simple structure, large bearing strength, low noise, more durable. It prevent solid sediment and maintain drilling fluid property. Features 1.Typical C face motor installation 2.Small footprint without skid
3.Helical-Bevel gearbox 4.Motor can be horizontal or vertical Benefits 1.Longer usable life on motor and gear box 2.Require less space also easy to handle 3.High efficiency, low noise, low operating temperature
Mud Agitator, Drilling Solids Control,Mud Cleaning Agitator, mud agitator manufacturer Exporters, mud agitator manufacturer Suppliers, mud agitator manufacturer wholesalers, mud agitator manufacturer distributors, mud agitator manufacturer Manufacturers, mud agitator manufacturer sellers, mud agitator manufacturer
Mud agitator is an important part of the drilling-fluid solids controling system. Drilling fluids agitatorcan be installed on drilling fluid tank, with the impeller submerged into certain depth under fluid surface to stir the fluid directly.During this process, the drilling fluid can be mixed even, and the solid particles are eliminated.In this way, it can improve solid phase dispersion, and increase the viscosity and gel strength, thus to make drilling fluid keep accordant with the requirement, provide needful fluid for drilling process, and ensure the smooth going of drilling work.Drilling mud agitator is the same as mud agitator.
TR solid control provide vertical and horizontal agitator. Horizontal mud agitator is divided into coupling type and direct type agitator. If you need a horizontal mud agitator, we recommend you use a direct type agitator. drilling mud Agitator is an ideal device for stirring, mixing liquid and preventing the solid-phase precipitation in the mixture.
Drilling Fluids Agitator in the mud system used to,mixing ratio and prevent to the mud tanked.TR solid control is an exporter of centrifugal pump . We are an exporter of drilling fluids mud agitator.Our factory approval the ISO9001,drilling agitator have the API certification.TR solids control is the designed,selling,production,service and delivery of Chinese mud agitator manufacturer. We will provide the high quality drilling fluids agitator and best service.Your best drilling mud tank agitators start from TR solids control.
Drilling mud agitator can be designed as horizontal type or vertical type. The difference is motor installation direction. Usually, mud agitators will consist motor, gear box, shaft, propeller. Shaft seals including mechanical and packing seal. While impeller can be designed with vertical flat blade, or canted blade, or even contour blade. Usually we utilize canted blade to help drilling mud create axial flow. Sometimes there will be flat blade according to users’ preference
In drilling fluid system mud Agitator is used in surface mud system to suspend solids and maintain homogeneous mixture throughout the system. A mechanical agitator is driven by an explosion-proof motor, coupled to a gear box that drives the impeller shaft. The impellers (turbines) transform mechanical power into fluid circulation or agitation. The objective is to obtain a uniform suspension of all solids.
The mud agitator is not only used in oilfield mud system but also in the HDD mud recycling system and the slurry separation or oil sludge treatment. Its working principle give convenient operation and easy maintenance.
Agitators can be widely used in many different conditions as it is easy to operate and effective. In oil and gas drilling we may use various kinds of drilling mud. Even we drill well offshore. Cater for different clients’ demand we need to design special mud agitator.
The special features including motor requirements, shaft and impeller material, control cabinet, etc. We have one special inquiry on such mud agitator. Lets find how could we help this user
Process drilling mud gravity up to 2.8 kg/dm3. Then: Fixing Plate, Oil housing, Propeller, Cooling Jacket, Shaft all should be made of S316 L. Request shaft seal as mechanical seal. Motor is IP68 and 440V/3Ph/60Hz, Speed–590 RPM, Protection–IP68, Insulation–Class F, Temp guard El. Motor: TCS System, Leakage detector, oil chamber: DI System.
Starter Cabinet, 440V, 3 Phase, 60Hz. Starter shall be complete with Main switch, Local remote selection, Start/ stop of each agitator, Manual test, High temp. alarm/stop, Leakage alarm/stop, Amp. Meter, Hour counter
Based on clients’ requirements we are designing agitators now. All requirements can be achieved except the leakage alarm/stop. But we are contacting the sensor manufacturer and cabinet supplier. Wish we solve the problem together soon
Actually, there are many other special mud agitators demand. Such as agitator with dual frequency, agitators with rather long shaft. No matter what do you need please do tell us working condition as detail as you can. We promise you a right item at right cost on time
A Mud Agitator is used in surface mud systems to suspend solids and maintain homogeneous mixture throughout the system. A mechanical agitator is driven by an explosion-proof motor, coupled to a gear box that drives the impeller shaft. The impellers (turbines) transform mechanical power into fluid circulation or agitation. The objective is to obtain a uniform suspension of all solids.
Fluid Systems mud agitators are designed to mix and suspend the solids using axial flow, promoting low particle size degradation and effective polymer shear. Unlike mud guns, the FSI mud agitator is relatively a low energy device, easy to operate and inexpensive to maintain. Our standard horizontal and vertical mud agitators range in 5 to 30 horsepower with an explosion proof motor and gear reducer. We size mud agitators according to the configuration and maximum mud weight.
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Raval Pada, Dahisar (E), Mumbai Gala No A-13 Chintypada, Bidco Road Oswal Industrial Estate Palghar Palghar Maharashtra, Raval Pada, Dahisar (E), Mumbai - 401404, Dist. Mumbai, Maharashtra
Used for rapid and uniform incorporation of dry and liquid ingredients.Creates a deep vortex, exposing dry ingredients directly into the agitator blades. This is a standard agitator for bakery applications.Ideal for soluble, dry ingredients that want to float on the surface.
Mud agitator, also called drilling mud agitator, used for drilling fluid agitation mix, prevent drilling fluid solid particles in the tank circulation system deposit, cycle drilling fluid performance stability, mixed evenly. Mud agitator composed by explosion-proof motor, reducer, engine base and impeller components four parts.read more...
Mud agitator, also called drilling mud agitator, used for drilling fluid agitation mix, prevent drilling fluid solid particles in the tank circulation system deposit, cycle drilling fluid performance stability, mixed evenly. Mud agitator composed by explosion-proof motor, reducer, engine base and impeller components four parts.read more...
Arekere Mico Layout, Banner, Bengaluru CORPORATE OFFICE #9, Naik Business House, 1st Main, Brindavan extension, Arekere Mico Layout, Banner, Bengaluru - 560076, Dist. Bengaluru, Karnataka
We are providing to our clients superior quality Mud Agitators. Our offered Mud Agitators are widely appreciated by our clients which are situated all round the nation. These Mud Agitators are used for agitating mud slurry for obtaining consistency through proper blending in flow controlled applications.
GAURAV ASSOCIATES manufacture the GAMA range of Mud Agitators. These Mud Agitators are used for agitating mud slurry for obtaining consistency through proper blending in flow controlled applications.
Sector 60, Noida, Dist. Gautam Budh Nagar B 49, Sector 60 , Noida ,Uttar Pradesh,201301 South Delhi, Sector 60, Noida - 201301, Dist. Gautam Budh Nagar, Uttar Pradesh
- Lightweight, but sturdy construction with the highest torque rating in the industry. Example: 15 hp KOE Agitator weighs 246.4 kg compared to industry averageread more...
The Technostrength Mud Agitator combines compact design with high torque performance levels necessary for a uniformly suspended flow of drilled solids throughout the mud systems.
Powered by 1500RPM (4 pole) explosion proof motor and connected through heavy duty gear reducer, this agitator transfers high torque at RPM toread more...
XBSY is a leading company of drilling solids control equipment in terms of scale and variety. As a professional manufacturer of solids control equipment and drilling waste treatment systems, XBSY has participated in drafting Chinese SY5612-2007 and SY5612-2018 specifications for oil drilling solids control equipment.
KOSUN MA series mud agitator is part of the drilling fluids solids control equipment, which is mainly used to agitate and mix the drilling mud to prevent solids particles from depositing in the circulating tank and to stabilize the performance of drilling fluids.
It is composed of explosion-proof motor, speed reducer, motor base and blade. The motor and speed reducer, speed reducer and impeller shaft are connected by steel coupling. The impeller is welded with four blades.
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