mud pump design in stock

A mud pump is a reciprocating piston/plunger pump designed to circulate drilling fluid under high pressure (up to 7,500 psi (52,000 kPa)) down the drill string and back up the annulus. A duplex mud pump is an important part of the equipment used for oil well drilling.

Duplex mud pumps (two piston/plungers) have generally been replaced by the triplex pump, but are still common in developing countries. Two later developments are the hex pump with six vertical pistons/plungers, and various quintuplex’s with five horizontal piston/plungers. The advantages that Duplex mud pumps have over convention triplex pumps is a lower mud noise which assists with better Measurement while drilling and Logging while drilling decoding.

Use duplex mud pumps to make sure that the circulation of the mud being drilled or the supply of liquid reaches the bottom of the well from the mud cleaning system. Despite being older technology than the triplex mud pump, the duplex mud pumps can use either electricity or diesel, and maintenance is easy due to their binocular floating seals and safety valves.

A mud pump is composed of many parts including mud pump liner, mud pump piston, modules, hydraulic seat pullers, and other parts. Parts of a mud pump:housing itself

Duplex pumps are used to provide a secondary means of fuel transfer in the event of a failure of the primary pump. Each pump in a duplex set is sized to meet the full flow requirements of the system. Pump controllers can be set for any of the following common operating modes:Lead / Lag (Primary / Secondary): The lead (primary) pump is selected by the user and the lag (secondary pump operates when a failure of the primary pump is detected.

Alternating: Operates per Lead / Lag (Primary / Secondary) except that the operating pump and lead / lag status alternate on consecutive starts. A variation is to alternate the pumps based on the operating time (hour meter) of the lead pump.

The 2,200-hp mud pump for offshore applications is a single-acting reciprocating triplex mud pump designed for high fluid flow rates, even at low operating speeds, and with a long stroke design. These features reduce the number of load reversals in critical components and increase the life of fluid end parts.

The pump’s critical components are strategically placed to make maintenance and inspection far easier and safer. The two-piece, quick-release piston rod lets you remove the piston without disturbing the liner, minimizing downtime when you’re replacing fluid parts.

Mud Pumps come in both electric and gas / diesel engine drive along with air motors. Most of these pumps for mud, trash and sludge or other high solids content liquid dewatering, honey wagon and pumper trucks. Slurry and mud pumps are often diaphragm type pumps but also include centrifugal trash and submersible non-clog styles.

WARNING: Do not use in explosive atmosphere or for pumping volatile flammable liquids. Do not throttle or restrict the discharge. Recommend short lengths of discharge hose since a diaphragm mud pump is a positive displacement type and they are not built with relief valves.

Customers said they wanted long-lasting, easy-to-use valves and seats, and we delivered. Made from domestically sourced steel, GD Energy Products valves feature a two-piece friction-welded design, proprietary bonded inserts, and innovative geometry to deliver significantly longer life. GD Energy Products’ field proven Valves & Seats meet API Standard, and come with our “Ready Inventory” promise that we’ll have it in stock, when you need it.

Our full-open valves and seats are designed for use in GD Energy Products PZ, F-Series, and National 12P lines of triplex drilling pumps. This gives you options to use these parts across your whole fleet of pumps.

The effectiveness of triplex mud pumps for sale determines the success of drilling operations in rigs. Circulation of the drilling fluid or mud is a continuous process that calls for uninterrupted operations of the mud pumps. Finicky about how our equipment work, we at ShalePumps, go to extreme lengths before engineering modern beasts for continuous drilling operations in rigs.

Our state of the art Houston facility develops high performing mud pumps for drillings rigs by a combination of the best materials, and structural dynamics to put together some of the best equipment. Designed to be adapted for various drilling applications in rigs through designs that incorporate various liner sizes, the triplex mud pumps for sale that leave the assembly line at ShalePumps are mean and mighty workhorses. The triplex mud pumps feature high performance steel power ends, balanced forged steel crankshaft, steel herringbone gears and anti-friction roller bearings. Striking the right balance between weight and performance, the triplex mud pumps for sale we make are best for drilling operations in rigs.

The triplex mud pumps manufactured at ShalePumps have extended continuous duty cycles, and foolproof lubrication systems for smooth drilling operations in rigs. With mud pumps from ShalePumps the drilling operations in rigs will never be the weak link, but a pivot that spells success.

ShalePumps, LLC is proud to introduce the SP-1614 1600 HP Continuous Duty Triplex Drilling Pump. Engineering and rated for 1600 horse power at 110 strokes per minute with a 14” stroke capable of 7500 PSI. Manufactured in our Houston Texas facility, this pump defines longevity, quality and capability. The SP-1614 is designed to incorporate minimum weight and maximum performance using a high performance steel power end, a balanced forged steel crank shaft, steel herringbone gears and anti friction roller bearing throughout. Multiple liner sizes are available to allow variance in pressure and output volume for a variety of drilling applications. Download the performance chart for more detailed information.

“The global Mud Pumps Market size is expected to be worth around US$ xx Billion by 2021 from US$ X.xx million in 2031, growing at a CAGR of X.x% during the forecast period 2021 to 2031.”

Mud pumps are usually driven by electric or diesel motors which are designed to move heavy mud or sludge. Mud pumps are similar to trash pumps, sludge pumps, and sewage pumps and comes in different varieties from small, huge as well as high pressure pumps. Large mud pumps are majorly used for petroleum drilling rigs and smaller versions of mud pumps are used for industrial, construction, and water system usage.

increasing demand for mud pumps for rapidly growing directional and horizontal petroleum drilling activities is expected to drive growth of the target market. For instance, in May 2017, Energy Recovery, Inc., the leader in pressure energy technology for industrial fluid flows, had launched MTeq which is a pumping solution engineered to increase productivity and reduce operating costs in the mud pumping process in oil & gas drilling applications. In addition, increasing investment in R&D activities for product innovations in terms of technology, performance, shelf life, features, and design for mud pumps, is also expected to bolster growth of the target market over the forecast period.

Latest trend shows that, regulatory agencies are convincing manufacturers and consumers to opt for electric mud pumps to lessen the impact of fuel engine mud pumps on the environment. Moreover, rising demand for pumps coupled with increasing oil & gas exploration activities is about to create an opportunity for the target market.

The market in North America is expected to dominate the global mud pumps market in terms of revenue. Factors such as technological advancements and growing unconventional resources /reserves in countries such as US and Canada in the region. For example, in 2014, LEWCO, Inc. has developed W-3000 mud pump model for oil drilling, which can handle power up to 3000 HP.

The market in Asia Pacific accounted for second-highest revenue share in the global mud pumps market, followed by markets in Middle East & Africa, Europe, Latin America, and respectively. Further, countries such as China and India have experienced a substantial growth due to increasing mining activities and natural gas import and export activities. The Middle East & Africa is also expected to propel growth of the target market during the forecast period, owing to recent discovery of offshore oilfields in countries such as Egypt, Tanzania, and Mozambique.

A mud pump is a piston driven pump design that can produce high-pressure operations to safely transfer high viscosity fluids over an extended depth. The mud pump has many applications in industrial service, but it has proven to be invaluable in many drilling operations. Let"s take a look at mud pumps and why they are such a good fit for the industries they serve.

A Mud pump is a reciprocal pump design utilizing a piston in a cylinder to transfer fluids under high pressure. A mud pump can generate up to 7,500 psi (52,000 kPa) during normal operations. Mud pumps are a positive displacement design.

Mud pumps are available in a variety of configurations and sizes. However, mud pumps tend to be one of two main types: the duplex and the triplex. The duplex mud pump features two pistons (or plungers) in constant action to move the fluid.

The triplex mud pump has all but replaced the duplex version in most applications, although you will still find the latter in use in some smaller countries. The triplex mud pump features a triple piston (plunger) design that is more efficient than the duplex design.

The latest designs of the mud pump are the quintuplex and hex versions. As the name suggests, these designs feature five or six pistons in a reciprocating design. Although not in widespread use as compared to the triplex design, these mud pumps spread the pumping action across the rotational cycle, creating less mud noise. This allows for better measurements and logging to take place while in operation.

There are two main parts to a mud pump: the fluid end and the power end. The fluid end is where the actual pumping takes place. The components of the fluid end consist of valves, pistons (or plungers), and liners.

Since the fluid end is in constant contact with the material being pumped, most modern designs allow for quick replacement of worn components as needed. This dramatically extends the life of a unit without having to completely replace the pump.

The power end of a mud pump is responsible for taking the input power, typically through a driveshaft, and converting it into the reciprocating motion needed for the pistons. In most mud pump applications, the power end uses a crosshead crankshaft for this conversion.

Rotational power is supplied to the mud pump through an external power source. The power end of the pump converts this rotational energy through a crankshaft to a reciprocating motion that moves the pistons.

Due to the pressure and material being pumped, most mud pump applications can create a lot of vibration. To combat this, many mud pump applications incorporate pulsation dampeners. These are typically used on both suction and discharge sides of the pump.

In some cases, a positive displacement pump may pull the fluids at a pressure lower than its vapor pressure. When this happens, damaging cavitation can take place. In these cases, a charge pump might be required at the inlet side to maintain a positive pressure on the suction stream.

When selecting a mud pump, there are two main parameters to be used, pressure and displacement. Pressure is the net pumping pressure that the pump can safely provide. The requirement for pressure increases as the drilling depth and fluid (or slurry) viscosity increases.

Displacement is the volume of fluid that the pump can transfer within a given time period. In most applications, this is rated as discharged liters per minute.

Mud pumps are ideal wherever a lot of fluid needs to be pumped under high pressure. They are considered an essential part of most oil well drilling rigs. Mud pumps can deliver high concentration and high viscosity slurry in a stable flow, making them adaptable to many uses.

Mud pumps are an invaluable tool when high pressure and high viscosity fluids are needing to be transferred. Mader Electric, Inc. specializes in mud pump repair and installation, as well as pump training. Contact us to see how we can help with your pumping needs.