ceramic mud pump liners supplier

Lake Petro provides high quality Mud Pump Parts including Mud Pump Liners, Mud Pump Fluid End Module, piston, Valve and Seat etc. With more than 10 years of experience in the oil and gas industry, we are dedicated to help and support our loyal clients with the most cost-effective and quality Liners and Pistons. We also provide mud pump price and mud pump for sale.

We offer Liners with Ceramic (Zirconia and Aluminium oxide) and Steel (Metal and Bi-metal) materials for all common brands of the mud pump and triplex mud pump.

Bi-metal liners (double metal liners) are made of forged steel shell and wear-resistant sleeve of high chromium iron. In the production process, the size accuracy should be strictly controlled, which can ensure that they can be easily and stably installed. The inner sleeve with high finish and hardness is wear-resistant, corrosion-resistant and has a long service life. The bi-metal liners are suitable for a lot of bad working conditions. Its service life is more than 800 hours.

Ceramic Liners are made of a ceramic inner sleeve and a forged steel outer shell. The service life of ceramic liners is about 4000 to 10000 hours, the minimum time is at least 2000 hours, which is a lot more than bi-metal liners. Because of the phase transformation toughen technology, the ceramic liners have the features of wear-resistance, erosion-resistance, high-pressure-resistance, high hardness and strength. Zirconia type and Alumina type are common type of ceramic sleeve. Compared with Alumina type, Zirconia type liners have better toughness properties and a much longer service life. Piston wear and water consumption for lubrication can be reduced as well.

All Lake Petro liner products are interchangeable with O.E.M. products. Meanwhile, we provide customized Liners according to drawings. Our liners, also with our other mud pump spares, are supplied for use in Honghua, F-Series, Bomco, Emsco and National lines of triplex drilling pumps. Let Lake Petro be your one-stop shop for your whole fleet of pumps. Please refer to “Suitable Pump Models” Lable for more details.

Titan Oil Tools offers high quality mud pump expendables and mud pump replacement parts for the wide variety of mud pumps, centrifugal pumps found on the world market today. These quality pump parts offer great performance and our pricing will save you money.

We are your oilfield supplier of choice for mud pump spares and mud pump parts: mud pump piston liners and pistons. All mud pump parts can be sourced for fast delivery; Come to us for mud pump liners, pistons, piston rods and parts, pony rods, threaded rings and caps,and more. Try us for duplex and triples pump spares and duplex and triplex mud pump parts, and also valve parts like valve seats. gland nut, and mud pump gaskets.

Mud pump liners may come in chrome, alumina ceramic and zirconia ceramic. Chrome liners and alumina ceramic liners are less costly, their cost of replacement over one year as the chart below shows, is much more than zirconia ceramic liners.

The table below shows a Mud Pump Liner Cost of Ownership which shows a reasonable cost comparison for a rig in continuous service for 36 months. This of course does not include the high cost of maintenance downtime and the cost of labor.

The prices below are based on cost/cylinder. Savings increase when you add up the number of pump cylinders on your rigs and extend the savings to understand the big difference it can make for your budget.

A wide variety of ceramic liner for mud pump options are available to you, such as 1 year, not available and 3 years.You can also choose from new, ceramic liner for mud pump,as well as from energy & mining, construction works , and machinery repair shops ceramic liner for mud pump, and whether ceramic liner for mud pump is 1.5 years, 6 months, or unavailable.

A wide variety of mud pump ceramic liners options are available to you, such as 1 year, not available and 3 years.You can also choose from new, mud pump ceramic liners,as well as from energy & mining, construction works , and machinery repair shops mud pump ceramic liners, and whether mud pump ceramic liners is 1.5 years, 6 months, or unavailable.

In oil drilling, high-pressure mud pump is the heart of drilling platform, and wear resistant cylinder liner is the main vulnerable part of mud pump. It need to withstand working conditions of high pressure, high wear and strong corrosion. At present, the mud pump cylinder liners are mainly bimetal cylinder liners and ceramic cylinder liners. The lining of the bimetal cylinder liner is made of high-chromium cast iron metal materials, the lining of the ceramic cylinder liner is made of alumina or zirconia structural ceramic material.

Falcon centrifugal monoblock pumpsets are powered by a totally enclosed fan cooled AC induction two pole motor. Motor stator is made of low watt loss silicon steel laminations assembled under pressure and rigidly locked in the

Dezhou Rundong manufactures and provides mono-metal liner, bi-metal liner and ceramic liner for mud pumps of different types. Features of each kind of liner are listed below.

Rundong’s mono-metal liner has its inner bore quenched with the carburized layer thickness as 1.5 to 1.8mm to achieve hardness of 58 to 60 HRC. The liner features high hardness, great corrosion resistance, no deformation and high surface finish. It can be applied on Gardner Denver duplex pumps such as FY-FXD7-1/2X10 series, FC-FXX5X8 series, FD-FXX5X10 series and FG-FXG5X6 series, etc.

Our ceramic liner is made of toughening zirconium oxide with fracture toughness (K) ranging from 10 to 15 Mpa, which is about 10 times of that of traditional ceramics. In addition, the liner’s flexural strength(σ) is ranging from 600 to 800 Mpa, the Weibull modulus is 18m and the elasticity modulus (E) is 200Gpa. The ceramic liner features excellent resistance to wear and corrosion. Its average service life is longer than 3,000 hours, which significantly reduces the cost of well drilling.

As we know, Mud pump liner is the main wearing part of the mud pump fluid end spares in the oil drilling machinery. It’s working life time directly affects the drilling efficiency and drilling quality.

With the continuous expansion of the economy, the application of zirconia ceramic liner has been accepted by many consumer. Someone will ask such a question. What is the difference between Zirconia Ceramic Liner and Bi-metal Liner? Please see the following answer:

Oxygen oxidation zirconium ceramics (raw material: non-metallic minerals) liner is more toughness than bi-metallic liner, and the life time can reach more than 4000 hours. Zirconia ceramic liner has the advantages of resistance to oxygen wear and corrosion. The reason for cylinder pulling caused by zirconia ceramic cylinder liner is very complicated, there are design reasons, such as the selection of materials, the determination of the gap size, whether the installation of the device is appropriate, whether the structural arrangement is reasonable, whether the surface roughness is appropriate, whether the arrangement of lubrication and cooling is perfect.

Due to longer service life, Zirconia ceramic liner can reduce the transportation cost, labor cost, storage cost, etc. of drilling work, and can also reduce piston wear. It’s especially suitable for deep oil reservoirs,poor geological structures mining environment, offshore oil and natural gas development.