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The 2,200-hp mud pump for offshore applications is a single-acting reciprocating triplex mud pump designed for high fluid flow rates, even at low operating speeds, and with a long stroke design. These features reduce the number of load reversals in critical components and increase the life of fluid end parts.

The pump’s critical components are strategically placed to make maintenance and inspection far easier and safer. The two-piece, quick-release piston rod lets you remove the piston without disturbing the liner, minimizing downtime when you’re replacing fluid parts.

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Created specifically for drilling equipment inspectors and others in the oil and gas industry, the Oil Rig Mud Pump Inspection app allows you to easily document the status and safety of your oil rigs using just a mobile device. Quickly resolve any damage or needed maintenance with photos and GPS locations and sync to the cloud for easy access. The app is completely customizable to fit your inspection needs and works even without an internet signal.Try Template

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I’ve run into several instances of insufficient suction stabilization on rigs where a “standpipe” is installed off the suction manifold. The thought behind this design was to create a gas-over-fluid column for the reciprocating pump and eliminate cavitation.

When the standpipe is installed on the suction manifold’s deadhead side, there’s little opportunity to get fluid into all the cylinders to prevent cavitation. Also, the reciprocating pump and charge pump are not isolated.

The gas over fluid internal systems has limitations too. The standpipe loses compression due to gas being consumed by the drilling fluid. In the absence of gas, the standpipe becomes virtually defunct because gravity (14.7 psi) is the only force driving the cylinders’ fluid. Also, gas is rarely replenished or charged in the standpipe.

The suction stabilizer’s compressible feature is designed to absorb the negative energies and promote smooth fluid flow. As a result, pump isolation is achieved between the charge pump and the reciprocating pump.

The isolation eliminates pump chatter, and because the reciprocating pump’s negative energies never reach the charge pump, the pump’s expendable life is extended.

Investing in suction stabilizers will ensure your pumps operate consistently and efficiently. They can also prevent most challenges related to pressure surges or pulsations in the most difficult piping environments.

Sigma Drilling Technologies’ Charge Free Suction Stabilizer is recommended for installation. If rigs have gas-charged cartridges installed in the suction stabilizers on the rig, another suggested upgrade is the Charge Free Conversion Kits.

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Instead of using paper checklists when out in the field, drilling contractors and rig inspection services can generate a new inspection form from anywhere and the results are saved electronically.

Specifically designed for drilling companies and others in the oil and gas industry, the easy to use drilling rig inspections app makes it easy to log information about the drill rigs, including details about the drill rigs operators, miles logged and well numbers. The inspection form app covers everything from the mud pump areas and mud mixing area to the mud tanks and pits, making it easy to identify areas where preventative maintenance is needed. The drilling rig equipment checklist also covers health and safety issues, including the availability of PPE equipment, emergency response and preparedness processes, and other critical elements of the drilling process and drill press equipment.

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Drilling mud is most commonly used in the process of drilling boreholes for a variety of reasons such as oil and gas extraction as well as core sampling. The mud plays an important role in the drilling process by serving numerous functions. The main function it is utilized for is as a lubricating agent. A large amount of friction is generated as drilling occurs which has the potential to damage the drill or the formation being drilled. The mud aids in the decrease in friction as well as lowering the heat of the drilling. It also acts a carrier for the drilled material so it becomes suspended in the mud and carried to the surface.

Using a Moyno progressive cavity pump, the drilling mud with suspended material can be pumped through a process to remove the solids and reuse the cleaned mud for further drilling.

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If you run a mud rig, you have probably figured out that the mud pump is the heart of the rig. Without it, drilling stops. Keeping your pump in good shape is key to productivity. There are some tricks I have learned over the years to keeping a pump running well.

First, you need a baseline to know how well your pump is doing. When it’s freshly rebuilt, it will be at the top efficiency. An easy way to establish this efficiency is to pump through an orifice at a known rate with a known fluid. When I rig up, I hook my water truck to my pump and pump through my mixing hopper at idle. My hopper has a ½-inch nozzle in it, so at idle I see about 80 psi on the pump when it’s fresh. Since I’m pumping clear water at a known rate, I do this on every job.

As time goes on and I drill more hole, and the pump wears, I start seeing a decrease in my initial pressure — 75, then 70, then 65, etc. This tells me I better order parts. Funny thing is, I don’t usually notice it when drilling. After all, I am running it a lot faster, and it’s hard to tell the difference in a few gallons a minute until it really goes south. This method has saved me quite a bit on parts over the years. When the swabs wear they start to leak. This bypass pushes mud around the swab, against the liners, greatly accelerating wear. By changing the swab at the first sign of bypass, I am able to get at least three sets of swabs before I have to change liners. This saves money.

Before I figured this out, I would sometimes have to run swabs to complete failure. (I was just a hand then, so it wasn’t my rig.) When I tore the pump down to put in swabs, lo-and-behold, the liners were cut so badly that they had to be changed too. That is false economy. Clean mud helps too. A desander will pay for itself in pump parts quicker than you think, and make a better hole to boot. Pump rods and packing last longer if they are washed and lubricated. In the oilfield, we use a petroleum-based lube, but that it not a good idea in the water well business. I generally use water and dish soap. Sometimes it tends to foam too much, so I add a few tablets of an over the counter, anti-gas product, like Di-Gel or Gas-Ex, to cut the foaming.

Maintenance on the gear end of your pump is important, too. Maintenance is WAY cheaper than repair. The first, and most important, thing is clean oil. On a duplex pump, there is a packing gland called an oil-stop on the gear end of the rod. This is often overlooked because the pump pumps just as well with a bad oil-stop. But as soon as the fluid end packing starts leaking, it pumps mud and abrasive sand into the gear end. This is a recipe for disaster. Eventually, all gear ends start knocking. The driller should notice this, and start planning. A lot of times, a driller will change the oil and go to a higher viscosity oil, thinking this will help cushion the knock. Wrong. Most smaller duplex pumps are splash lubricated. Thicker oil does not splash as well, and actually starves the bearings of lubrication and accelerates wear. I use 85W90 in my pumps. A thicker 90W140 weight wears them out a lot quicker. You can improve the “climbing” ability of the oil with an additive, like Lucas, if you want. That seems to help.

Outside the pump, but still an important part of the system, is the pop-off, or pressure relief valve. When you plug the bit, or your brother-in-law closes the discharge valve on a running pump, something has to give. Without a good, tested pop-off, the part that fails will be hard to fix, expensive and probably hurt somebody. Pop-off valve are easily overlooked. If you pump cement through your rig pump, it should be a standard part of the cleanup procedure. Remove the shear pin and wash through the valve. In the old days, these valves were made to use a common nail as the shear pin, but now nails come in so many grades that they are no longer a reliable tool. Rated shear pins are available for this. In no case should you ever run an Allen wrench! They are hardened steel and will hurt somebody or destroy your pump.

One last thing that helps pump maintenance is a good pulsation dampener. It should be close to the pump discharge, properly sized and drained after every job. Bet you never thought of that one. If your pump discharge goes straight to the standpipe, when you finish the job your standpipe is still full of fluid. Eventually the pulsation dampener will water-log and become useless. This is hard on the gear end of the pump. Open a valve that drains it at the end of every job. It’ll make your pump run smoother and longer.

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A wide variety of oil drilling mud pump parts options are available to you, such as 1 year, not available and 2 years.You can also choose from new, oil drilling mud pump parts,as well as from energy & mining, construction works , and machinery repair shops oil drilling mud pump parts, and whether oil drilling mud pump parts is 1.5 years, 6 months, or unavailable.

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Starting an oil drilling operation requires careful planning and consideration of a wide range of factors. It is important to have a clear understanding of the location, resources, regulations, financing, and most importantly the oil drilling equipment and technology, such as oil and gas valves that will be used to make the operation a success.

The oil rig equipment used in the oil and gas industry are highly complex structures made of tough components. They are manufactured to be very strong and durable as that’s the only way the resources under the earth can be obtained. To know these oilfield tools and get a better understanding of their functions, we’ve prepared this article for you, along with the different oil drilling processes and some other details.

Vertical drilling: This is the most traditional method of drilling for oil. A vertical well is drilled straight down into the earth to reach the oil deposit. This method is typically used for shallower oil deposits or for drilling into a specific layer of rock.

Horizontal drilling: This method involves drilling a well at an angle, typically between 80 and 90 degrees, to reach a specific layer of rock. Horizontal drilling is used to access oil deposits that are not located directly underneath the surface.

Directional drilling: This method is a combination of vertical and horizontal drilling. A well is drilled vertically to a certain point, then turns and drills horizontally to reach the oil deposit. This method is used to access oil deposits that are not located directly underneath the surface or to drill around obstacles.

Offshore drilling: This method involves drilling for oil in the ocean. Offshore drilling typically takes place in deep waters, and the wells are drilled from platforms or ships.

Fracking: This is also known as hydraulic fracturing, and commonly used to extract oil and gas from shale rock. This method involves injecting a mixture of water, sand, and chemicals into the ground at high pressure to fracture the rock and release the oil and gas.

An oil rig is an essential onshore and offshore drilling tool. This large tool has many moving parts, with each having distinct functions in extracting oil and gas from the earth’s crust safely.

Drill pipe: The drill pipe is the long, hollow tube that connects the surface equipment to the drill bit and is used to pump drilling fluid to the bit.

Mud pump: The mud pump is used to pump drilling fluid (or “mud”) down the drill pipe and out of the drill bit, helping to cool and lubricate the bit and carry cuttings to the surface.

This is a motor suspended from the derrick; it’s responsible for turning the drill string and enhancing the process of drilling a borehole into the ground. The top drive acts as an ideal alternative to the rotary table since it allows for drilling longer sections of pipe.

Just as the name implies, it’s a pump that helps move and circulate fluid through the oil drill system. It dispenses fluid down the drill string and back up the annulus under high pressure.

One of the essential oil exploration tools for locations that have many sand deposits. Sand pump is used for oil or fluid tanks that are filled with sand. It rotates around the central axis using a grooved disk to move the sand to somewhere off the site.

This oil rig equipment separates the cuttings of the oil well from the drilling fluid by running the shales through a vibrating screen. With this, the fluid will be able to flow back into the well for reuse, hence saving cost.

This tool removes the entrained gas within the drilling fluid or mud to reduce hydrostatic pressure. There are two types: centrifugal degasser and vacuum degasser. The centrifugal degasser is less efficient than the former.

During drilling, oil can come out of the oil well under high pressure. This can be disastrous if the operator doesn’t control the pressure. But with the blowout preventer, the uncontrollable release of natural crude oil from the oil well can be controlled to safety. It has an industrial ball valve that can close the fluid flow.

Leading companies in the industry, up to oil & gas valves and butterfly valve manufacturers are inclined to invest in technological development to ensure security and safety of oil drilling equipment. In fact, to meet the increasing demand of the market, the oil and gas industry is moving towards including unconventional sources of energy production.

Manufacturers are focusing on new inventions to boost their productivity. Initiating the use of Internet of Things (IoT), simplified use of physical objects and sensors is used to measure the flow accurately. The use of these technologies and innovations have enabled exploration of new oil and gas sources for the energy industry. This has greatly helped in meeting with the rising demands in the oil and gas industry.

Oil drilling is a complex and highly regulated process that requires a significant investment of time, money, and equipment. Before starting an oil drilling operation, there are several major considerations that must be taken into account to ensure that the project is successful.

Power Systems: An oil drilling system cannot be operated without adequate power supply, which is primarily derived from the large diesel engine. The power system is installed on the rig, usually at the ground level.

Resources: Another major consideration when starting oil drilling is the resources that will be required for the operation. This includes equipment, personnel, and materials. It is important to have a clear understanding of the costs associated with these resources, as well as the availability of them in the area.

Regulation: Oil drilling is a highly regulated industry, and it is important to be familiar with the regulations that apply to the operation, such as the API and ASME. This includes obtaining the necessary permits and approvals, as well as compliance with environmental and safety regulations.

Financing: Starting an oil drilling operation requires a significant investment of capital. It is important to have a clear understanding of the costs associated with the project and to secure the necessary financing. This includes identifying potential investors and lenders, as well as understanding the terms and conditions of any funding.

Technology: The oil and gas industry is constantly evolving, and it is important to stay up-to-date with the latest technology and techniques. This includes advancements in drilling methods, safety and environmental protection, as well as data analysis and management.

Besides the essential oil drilling equipment mentioned in this guide, another very important tool is the valve. It ensures the smooth flow of fluid and acts fast in opening and stopping the flow.

Serving as one of the leading industrial valve manufacturers, Dombor supplies different types of valves, including ball valves, butterfly valves, gate valves, globe valves, check valves, and many more that assist in regulating the flow of fluid and smoothening the oil drilling operation. To get the best products and enjoy outstanding services, you can reach out to us, one of the reliable valves manufacturers.

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The principal component of a rotary, or rotary machine, used to turn the drill stem and support the drilling assembly. It has a beveled gear arrangement to create the rotational motion and an opening into which bushings are fitted to drive and support the drilling assembly.

The cutting or boring element used in drilling oil and gas wells. Most bits used in rotary drilling are roller-cone bits. The bit consists of the cutting elements and the circulating element. The circulating element permits the passage of drilling fluid and uses the hydraulic force of the fluid stream to improve drilling rates.†

The heavy seamless tubing used to rotate the bit and circulate the drilling fluid. Joints of pipe 30 feet long are coupled together with tool joints.†

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v: 1. to assemble and join parts to form a complete unit (for example, to make up a string of drill pipe). 2. to screw together two threaded pieces. Compare break out. 3. to mix or prepare (for example, to make up a tank of mud). 4. to compensate for (for example, to make up for lost time).

n: a drilling rig in which the source of power is one or more internal-combustion engines and in which the power is distributed to rig components through mechanical devices (such as chains, sprockets, clutches, and shafts). Also called a power rig. Compare electric rig.

n: a method of enhanced recovery in which various hydrocarbon solvents or gases (such as propane, LPG, natural gas, carbon dioxide, or a mixture thereof) are injected into the reservoir to reduce interfacial forces between oil and water in the pore channels and thus displace oil from the reservoir rock. See chemical flooding, gas injection.

n: an employee of a drilling fluid supply company whose duty it is to test and maintain the drilling mud properties that are specified by the operator.

n: the recording of information derived from examination and analysis of formation cuttings made by the bit and of mud circulated out of the hole. A portion of the mud is diverted through a gas-detecting device. Cuttings brought up by the mud are examined under ultraviolet light to detect the presence of oil or gas. Mud logging is often carried out in a portable laboratory set up at the well site.

n: a measure of the density of a drilling fluid expressed as pounds per gallon, pounds per cubic foot, or kilograms per cubic metre. Mud weight is directly related to the amount of pressure the column of drilling mud exerts at the bottom of the hole.