mud pump valves pistons and liners factory

Mud pump is the "heart" of oil drilling system while mud pump liner an important disposable quick-wearing part of the fluid end. Therefore, the quality of mud pump liner will directly affect the normal operation of the drilling rig and thus the drilling costs.

Bi-metal liner is one of the most widely used types of liner. Our product combines the virtue of high strength forged steel shell and the advantage of anti-abrasive corrosion-resistant high-chromium sleeve together. The shell, including lip sleeve, is forged with high-quality carbon steel. The inner sleeve made of high-chromium cast iron is processed by centrifugal casting, the hardness of which is up to HRC 62 after heat treatment, could withstand a mud pressure of 7000 psi.

Ceramic liner is applied to well drilling operations for deep reservoir and complicated geologic situations, and is also used for offshore oil and gas development. The hardness of the working surface of the inner sleeve can reach HRC89 or more while the bending strength can be up to 1000-1200Mpa. Our ceramic liner is able to withstand a maximum pump pressure of 70Mpa. It is anti-abrasive, corrosion-resistant, heat-resistant, pressure-resistance, and is of high strength and high rigidity.

Piston assembly is one of the main parts of the fluid end of the mud pump. The volume of the working chamber alters with the reciprocating of piston, and thus realize a liquid suction and discharge through the pump valve. We are able to provide superior replaceable rubber piston and bonded piston.

Piston assembly, as a vulnerable part, is mainly composed of piston hub, rubber etc. Forged with alloy steel according to strict processing control and heat treatment, the piston hub is of high strength and rigidity, and of long lifespan. In addition, there are several selections for piston rubber under different operating conditions, like Nitrile Rubber, Polyurethane (PU) and Hydrogenated Nitrile (HNBR) etc.

Piston assembly, as a vulnerable part, is mainly composed of piston hub, rubber etc. Forged with alloy steel according to strict processing control and heat treatment, the piston hub is of high strength and rigidity, and of long lifespan. In addition, there are several selections for piston rubber under different operating conditions, like Nitrile Rubber, Polyurethane (PU) and Hydrogenated Nitrile (HNBR) etc.

Valve and seat make up a valve assembly that is the major component of the fluid end of the mud pump. It is also one of the most consumed vulnerable part during drilling.

Valve assembly is made of high-quality forged alloy steel. It has an enhanced strength by a process of carbonization at the working surface. Through precise calculation and advanced NC machining, our product can realize a favorable match between the valve body and the seat. Moreover, material is selectable as per different working situations. Thus, the lifespan of the product can be prolonged.

Valve assembly is made of high-quality forged alloy steel. It has an enhanced strength by a process of carbonization at the working surface. Through precise calculation and advanced NC machining, our product can realize a favorable match between the valve body and the seat. Moreover, material is selectable as per different working situations. Thus, the lifespan of the product can be prolonged.

Lake Petro provides high quality Mud Pump Parts including Mud Pump Liners, Mud Pump Fluid End Module, piston, Valve and Seat etc. With more than 10 years of experience in the oil and gas industry, we are dedicated to help and support our loyal clients with the most cost-effective and quality Liners and Pistons. We also provide mud pump price and mud pump for sale.

We offer Liners with Ceramic (Zirconia and Aluminium oxide) and Steel (Metal and Bi-metal) materials for all common brands of the mud pump and triplex mud pump.

Bi-metal liners (double metal liners) are made of forged steel shell and wear-resistant sleeve of high chromium iron. In the production process, the size accuracy should be strictly controlled, which can ensure that they can be easily and stably installed. The inner sleeve with high finish and hardness is wear-resistant, corrosion-resistant and has a long service life. The bi-metal liners are suitable for a lot of bad working conditions. Its service life is more than 800 hours.

Ceramic Liners are made of a ceramic inner sleeve and a forged steel outer shell. The service life of ceramic liners is about 4000 to 10000 hours, the minimum time is at least 2000 hours, which is a lot more than bi-metal liners. Because of the phase transformation toughen technology, the ceramic liners have the features of wear-resistance, erosion-resistance, high-pressure-resistance, high hardness and strength. Zirconia type and Alumina type are common type of ceramic sleeve. Compared with Alumina type, Zirconia type liners have better toughness properties and a much longer service life. Piston wear and water consumption for lubrication can be reduced as well.

Seal Rings for Liner packing are also important. Liner Seal Rings is designed and made with hard corner which is an integral part of seal rings and soft nitrile element rubber center. We could provide reliable liner Seal Rings for our customers could order them at the same time.

All Lake Petro liner products are interchangeable with O.E.M. products. Meanwhile, we provide customized Liners according to drawings. Our liners, also with our other mud pump spares, are supplied for use in Honghua, F-Series, Bomco, Emsco and National lines of triplex drilling pumps. Let Lake Petro be your one-stop shop for your whole fleet of pumps. Please refer to “Suitable Pump Models” Lable for more details.

Titan Oil Tools offers high quality mud pump expendables and mud pump replacement parts for the wide variety of mud pumps, centrifugal pumps found on the world market today. These quality pump parts offer great performance and our pricing will save you money.

We are your oilfield supplier of choice for mud pump spares and mud pump parts: mud pump piston liners and pistons. All mud pump parts can be sourced for fast delivery; Come to us for mud pump liners, pistons, piston rods and parts, pony rods, threaded rings and caps,and more. Try us for duplex and triples pump spares and duplex and triplex mud pump parts, and also valve parts like valve seats. gland nut, and mud pump gaskets.

Mud pump liners may come in chrome, alumina ceramic and zirconia ceramic. Chrome liners and alumina ceramic liners are less costly, their cost of replacement over one year as the chart below shows, is much more than zirconia ceramic liners.

The table below shows a Mud Pump Liner Cost of Ownership which shows a reasonable cost comparison for a rig in continuous service for 36 months. This of course does not include the high cost of maintenance downtime and the cost of labor.

The prices below are based on cost/cylinder. Savings increase when you add up the number of pump cylinders on your rigs and extend the savings to understand the big difference it can make for your budget.

Revata Engineering offers very high quality and precision machined sleeved bi-metallic liners finished to relevant API dimensions. They are available for various pumps, manufactured by Oil Well, National, Gardner Denver, Omega, Ellis Williums, Bournedrill and others.

They are available in different sizes ranging from 5” to 7.1/2” diameter. Accurate mirror finish at inside diameter of the liner ensures very high lives for the Pistons.

Piston Assemblies are available both in single and double acting type. They are available for different models of pumps manufactured by Oil Well, National, Gardner Denver, Omega, Ellis Williums, Bournedrill and others. Piston rubber of piston assemblies are manufactured by using very high strength polymer with very tough fabric backing. Special care is taken for accurate dimensions of Piston body to ensure very long life. Revata Engineering"s piston assemblies give very long life even under extreme working conditions.

Valve Assemblies consisting of Valve Seat, Valve Body, Valve Spring & Valve Insert are available for different models of pumps manufactured by Oil Well, National, Gardner Denver, Omega, Ellis Williums, Bournedrill and others. Special care is taken for the dimensional matching of valve seat and valve body working angles for ensuring very high life even under extreme working conditions. Valve Inserts are made out of high quality polyurethane material.

Revata Engineering manufactures Valve Cover Gaskets & Packing out of special grade of rubber compounds for the specific applications. The rubber compound has been developed by our Research & Development team after intensive research and customer inputs. Packings, require skill-full manufacturing technique have also been developed after intensive application research and now they are rated as one of the best in the market.

Other items like Piston rod, Lantern Ring, Liner Wear Plate, Liner Gasket, Wiper Rod, Oil Seals, Valve Guide, Bushing, Liner Wear Plate Gaskets, are also available for different models of pumps of Oil Well, National, Gardner Denver, Omega, Ellis, Williums, Bournedrill and others.

Valve Seat, Valve Body and Valve Nut are manufactured by using forged carbon steel / stainless steel as per the requirement of the users, suitably hardened grounded finished and hard-coated, wherever required. Special care is taken for dimensional matching between Valve Seat and Valve Body working angles to ensure long-life under severest of working conditions. Inserts are available in polyurethane and other polymers to suit customers’ requirement.

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American Mud Pumps LLC: warrants its products to be free from defects in material and/or workmanship under normal use and service for a period of one(1)year from the date of shipment. The liability for any defects shall be limited to the repair or replacement of such products, or at the option of American Mud Pumps LLC the refunding of purchase price. This warranty is expressly in lieu of all other warranties and representations, expressed or implied, and all other obligations or liabilities on the part of American Mud Pumps LLC, which shall not be liable for consequential damages for any breach of warranty."

American Mud Pumps LLC is a quality independent company. We are neither a licensee, nor affiliated with any other original equipment manufacturer (OEM) which may be named throughout. The manufacturers" names or trademarks used herein are solely for identification purposes and are not intended by American Mud Pumps LLC to cause confusion as to the source, sponsorship or quality of the parts provided by American Mud Pumps LLC. The OEMs named throughout this catalog do not sponsor, promote, warranty or endorse American Mud Pumps LLC products. Part number usage is for identification purposes only."

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Contact Adam Osekoski, Director of Sales & Marketing at Refractron +1 315 573 1134,adamo@refractron.com for a free engineering assessment that will determine if Izory®HD pump and valve components can help you improve reliability, extend the life of mating components and meet all business objectives. Adam is a ceramic engineer with over 25 years experience, designing, manufacturing, and selling ceramics into critical applications like those metering chemicals, processing food, pumping mud and manufacturing batteries.