ceramic mud pump liner pressure ratings factory

Lake Petro provides high quality Mud Pump Parts including Mud Pump Liners, Mud Pump Fluid End Module, piston, Valve and Seat etc. With more than 10 years of experience in the oil and gas industry, we are dedicated to help and support our loyal clients with the most cost-effective and quality Liners and Pistons. We also provide mud pump price and mud pump for sale.

We offer Liners with Ceramic (Zirconia and Aluminium oxide) and Steel (Metal and Bi-metal) materials for all common brands of the mud pump and triplex mud pump.

Bi-metal liners (double metal liners) are made of forged steel shell and wear-resistant sleeve of high chromium iron. In the production process, the size accuracy should be strictly controlled, which can ensure that they can be easily and stably installed. The inner sleeve with high finish and hardness is wear-resistant, corrosion-resistant and has a long service life. The bi-metal liners are suitable for a lot of bad working conditions. Its service life is more than 800 hours.

Ceramic Liners are made of a ceramic inner sleeve and a forged steel outer shell. The service life of ceramic liners is about 4000 to 10000 hours, the minimum time is at least 2000 hours, which is a lot more than bi-metal liners. Because of the phase transformation toughen technology, the ceramic liners have the features of wear-resistance, erosion-resistance, high-pressure-resistance, high hardness and strength. Zirconia type and Alumina type are common type of ceramic sleeve. Compared with Alumina type, Zirconia type liners have better toughness properties and a much longer service life. Piston wear and water consumption for lubrication can be reduced as well.

Seal Rings for Liner packing are also important. Liner Seal Rings is designed and made with hard corner which is an integral part of seal rings and soft nitrile element rubber center. We could provide reliable liner Seal Rings for our customers could order them at the same time.

All Lake Petro liner products are interchangeable with O.E.M. products. Meanwhile, we provide customized Liners according to drawings. Our liners, also with our other mud pump spares, are supplied for use in Honghua, F-Series, Bomco, Emsco and National lines of triplex drilling pumps. Let Lake Petro be your one-stop shop for your whole fleet of pumps. Please refer to “Suitable Pump Models” Lable for more details.

Zirconia Ceramic Liners are the ultimate in liner performance and durability. The offshore industry has made Zirconia liners the new industry standard.

Acumen International Zirconia liners are a proprietary based matrix that have significantly improved and superior mechanical characteristics. This translates to cost savings, better performance and significantly longer service hours than those of the commonly used alumina ceramic liners.

These three advantages equate to lower operating costs. The improved wear characteristics directly extend the service life of liner sleeve, while improved impact strength cuts down on the cost of replacing cracked liners. Additionally, a smoother and finer surface finish means less friction between the liner and piston, ultimately reducing temperature and improving piston life.

Our Premium Series liners feature bi-metallic construction utilizing a steel outer shell with an industrial chrome insert. Along with proper maintenance, can provide up to 800+ hours of service.

We can supplyMud Pump Liner Of Petroleum Machinery for Emsco, National, Oil well, etc mud pump liners, replaced with the other brand mud pumps completely.

3. The surface of the liners with a mirror-like smooth finish and the inner holes’ dimension tolerance is strictly controlled to ensure a long using life of more than 800 hours.

We supply all common models of drilling rig mud pump liner in material zirconia ceramic and high chrome bimetal for Emsco, Gardner Denver, National, Oil well, Continental, Ideco, 3NB series mud pump and so on, ceramic liner inner sleeve material is 99.99% zirconia, high chrome bimetal liner is forgings , with chrome content 28%, HRC 65.

Function: Mud Pump Liner also called the cylinder liner. The cylinder liner is the core accessory of the mud pump, which has the functions of storing mud, bearing pressure and completing the suction and discharge of mud. Because the cylinder liner is in direct contact with the mud, it is easy to be worn and corroded by the tiny sand particles, acid and alkali liquid in the mud during work. As a result, the inner diameter of the cylinder liner becomes larger, leakage occurs in the seal between the cylinder liner and the piston, and the pressure is reduced. The cylinder liner is scrapped eventually. Cylinder liner is a one-time wearable part that cannot be reused, and its life span directly affects the normal operation and cost of the drilling operation.

Bimetal Liners are also known as double metal liners. Forged steel pipe 45# (ASTM1045) is used for the outer sleeve, the normalizing hardness: 160BHN (HB180-200); elongation: 17%; tensile strength is not less than 85000PSI; yield strength is not less than 60000 PSI; The inner sleeve material is high chromium wear-resistant cast iron, with chromium content of 26-28%; thickness is 0.25 to 0.35 inches (6.35-8.89 mm), and the standard thickness is 7 mm. Usually, the service life is 800 hours under normal drilling conditions.

The inner liner is made of zirconia or aluminium oxide, and the outer sleeve is made of 45# (ASTM1045) forged steel. It has the advantages of more wear resistance, corrosion resistance, high-pressure resistance, high-temperature resistance, high strength and high hardness than metal cylinder liners. The service life is more than 4000 hours under normal drilling conditions.

The piston assembly is one of the main parts of the hydraulic end system of the mud pump, and it is also one of the vulnerable parts of the drilling work. The discharge pressure of the mud pump is generated by the reciprocating linear movement of the piston assembly in the piston.

NBR rubber is suitable for an ordinary drilling working environment with working pressure below 20Mpa, and the working temperature is not higher than 120℃. Excellent wear resistance, chemical resistance and long service life.

Polyurethane rubber has excellent oil resistance and wear resistance. The working temperature is not higher than 120℃, which is suitable for oil-based mud with working pressure below 35Mpa and working environment with high sand content.

Lake Petro has over 10 years of experience in Liners and Pistons, we export a large amount of mud pump parts to many countries and regions in the world. If you are interested in any of our products, please contact sales@lakepetro.com.

In oil drilling, high-pressure mud pump is the heart of drilling platform, and wear resistant cylinder liner is the main vulnerable part of mud pump. It need to withstand working conditions of high pressure, high wear and strong corrosion. At present, the mud pump cylinder liners are mainly bimetal cylinder liners and ceramic cylinder liners. The lining of the bimetal cylinder liner is made of high-chromium cast iron metal materials, the lining of the ceramic cylinder liner is made of alumina or zirconia structural ceramic material.

Our bimetal liner, API complaint, provides wear-resistant outer sleeve and high chrome corrosion-resistant inner sleeve. The high chrome liner has high rigidity of HRC≥61-64 after heat treatment.

Compared with the metal liner, the ceramic liner is wear and corrosion resistant and has extended working life. The ceramic liner helps reduce drilling cost and labor intensity. Made of internationally advanced, new material toughened zirconium oxide, the liner provides fracture toughness of K10-15Mpa (10 times that of the traditional one), and bending strength of σ600-800Mpa. The ceramic liner has excellent wear and corrosion resisting properties, with the Weber number being m18 and the elastic modulus of E200Gpa.

The ceramic liner is the best choice for high pressure mud pumps. It is manufactured strictly in accordance with specific technical standards by use of advanced processing techniques. The ceramic liner comes in various specifications, which come in Φ150～180×310～440mm.

The valve rubber of the valve assembly is made of new type high polymer materials to ensure superior performance, strong impact resistance under high temperature and high pressure.

In order to accommodate every drilling need in various oil fields, we at KINGWELL have developed superior piston assembly for customers. Our piston assembly offers the advantages of reliable performance, strong wear and hydrolysis resistance under high temperature and high pressure.

The pulsation dampeners shall be installed properly to reduce the pressure fluctuation and smooth the liquid flow. In order to extend the lifespan of the air bag, it is highly recommended to maintain the suggested proportion of the pump pressure to the pre-charge pressure of the air bag for the pulsation dampeners. Generally, the pump pressure shall be 2/3 that of the discharge pressure and no more than 4.5MPa.

2. During maintenance, the pump pressure and the pressure inside the pulsation dampeners shall be zero. Since the residual pressure is generally small and can not be indicated on the pressure gauge, user shall confirm the pressure carefully to avoid accident caused by low pressure.

The extension rod is an important part for the power end of mud pump in oil drilling. Produced by KINGWELL Company, it is forged from high quality alloy steel. High mechanical performance of the mud pump parts can be achieved through heat treatment. After being processed by CNC machine, this pump rod is ensured with precise geometric size. It is chrome plated with one-sided chrome thickness of over 0.1mm for increased abrasion resistance and extended service life of the alloy steel rod.

The crosshead is a vital part for the power end of mud pump in petroleum drilling. It acts as a pump component for connecting a piston with the extension rod. This mud pump part plays a guiding role. Its size precision decides the stability of operation of the whole mud pump. The crosshead assembly produced by KINGWELL Company is precisely forged from ductile cast iron beyond the industrial standard, which provides improved mechanical properties and elongation. Through heat treatment and parkerizing process, it eliminates the internal stress generated from the casting process and also increases its corrosion resistance. The crosshead centerline is determined prior to CNC machine processing. The error of all finishing size from the centerline has to meet the requirement of the drawing. In this way, the coaxially of the crosshead and the stability of both geometric size and power supply can be strictly guaranteed. The crosshead assembly covers a full range of BAOSHI, QINGSHI and LANSHI brand pumps. Both metric and imperial accessory products can be provided to meet the requirement of customers.

Upper and lower valve guides are important parts for the fluid end of mud pump in oil drilling. The upper type acts as a connector of valve spring and valve cover inside the hydraulic cylinder. It plays a guiding role in valve operation. The lower one is a connector of valve spring and hydraulic cylinder inside the cylinder. It has the function of fixing and guiding the valve operation.

Manufactured from domestically famous medium carbon alloy steel, the cylinder head has outstanding mechanical performance and wear-resistant property. The hammer forging, as well as the ultrasonic flaw detection technology, effectively eliminates the crack caused by porosity of metal structure. Our alloy steel cylinder head is machined with advanced CNC machine tool to ensure the small tolerance and good stability for installation. Apart from that, the precisely controlled heat treatment helps us achieve mechanical strength and hardness conforming to the requirement for mud pump.

User shall place the positioning plate into the hole at the pump head in case the installation of valve body assembly of the inlet and the guide apparatus is completed. In the meantime, the sealing ring of the cylinder head shall be put on the plug of the product. The outside of the sealing ring and the plug of the cylinder cover shall be smeared with light oil. Afterwards, push the plug into the opening of the fluid end and smear the thread of the product with lubricating grease. Finally, user shall screw in the thread into the cylinder head and fasten it with the fastening tool and hammer.

The flashboard assembly, also called positioning plate assembly, is an important component for the fluid end of mud pump in petroleum drilling. It has the function of longitudinally fixing the guide and horizontally fixing the cylinder head assembly for a hydraulic cylinder. Flashboards made by KINGWELL Company cover a full range of BAOSHI, LANSHI and QINGSHI brand pumps. All of them adopt high grade alloy carbon steel made by domestic steel plants. They have experienced the CNC cutting, blanking, heat treatment and CNC machining process, which ensures the geometric size. Some models of the product are added with copper blocks in order to increase the abrasion resistance of both flashboard and hydraulic cylinder end face. As mud pump accessories, they are well received by clients from numerous markets.

Scientifically designed, the valve cover is made of first class medium carbon alloy steel from domestically famous brand, for excellent mechanical property and good resistance to abrasion. To avoid the defection such as crack caused by porosity of metal structure, we particularly manufacture the mud pump part with free forging and ultrasonic flaw detection technology. The advanced CNC machine tool enables accurate dimension of the valve cover. By virtue of the precise control on heat treatment, the mechanical strength and the hardness of the valve cover are in compliance with the requirement for mud pump working environment.

The valve cover is an important part for the inlet and outlet of valve housing for fluid end. The bottom of the mud pump valve cover is connected to the valve body guider, to ensure the airtightness and the stability of the water outlet.

The wear plate is a kind of pump accessory for the fluid end of mud pump in oil drilling. It has the function of sealing and pressure maintaining for a hydraulic cylinder. All wear parts made by KINGWELL Company adopt high end alloy carbon steel made by domestic steel plants. These wear resistant steel plates have experienced the high temperature forging, heat treatment and CNC machining process, which guarantees geometric size, sealing performance, increased abrasion resistance and durability. Different models and types of wear plate (liner) products and related jackscrews can be offered upon request.

The cylinder flange is a vital part for the fluid end of mud pump in petroleum drilling. As a mud pump element, it plays a role in fixing and sealing the hydraulic cylinder head plug and cover. A high-grade proper flange is adopted for improved cylinder head plug loading condition, increased bearing capacity and extended lifespan. The product made by KINGWELL Company covers a full line of BAOSHI, LANSHI and QINGSHI pumps. It is manufactured from high quality alloy carbon steel by domestic steel plants. This carbon steel flange withstands the high temperature forging, heat treatment and CNC machining process for guaranteed geometric size as well as increased wear resistance and durability.

The valve cover flange is important to the fluid end of mud pump during the oil drilling process. It is an oil drilling tool that has the function of fixing and sealing the hydraulic cylinder head plug and cover. A superior quality proper flange is utilized for improved cylinder head plug loading condition, increased bearing capacity and extended service life. The mud pump part made by KINGWELL Company covers all kinds of BAOSHI, LANSHI and QINGSHI brand pumps. It adopts top grade alloy carbon steel manufactured by Chinese steel plants. As a fluid end part, this product is completed through high temperature forging, thermal treatment and CNC machining in order to guarantee geometric size and also improve durability and wear resistance.

The Yt-100 pressure gauge is made of stainless steel. This pressure measuring device can be installed at axial direction or radial direction. The screw thread of the pressure meter makes the installation of the product easier. Our stainless steel pressure gauge is strictly manufactured according to IP 65 protection level. The measuring accuracy of the pressure gauge is up to 1.5%.

The new type core box is made from new synthesized materials by high pressure injection molding. It is obviously superior to ordinary plastic core tray regarding the resistance to shock, aging, high temperature, extremely cold climate and other aspects. This product is categorized into 2 series and 8 sizes. It is equipped with box cover, flash-board, chains and other accessories. Our drill core box is reliable equipment of long-term storage and convenient transportation for geological exploration and oil exploration.

The 2S gear oil pump is the main element for the lubricating system of the power end for mud pump. This lubricating oil pump is usually installed on the pressure lubrication system, offering lubricating oil for crosshead, crosshead bearing, extension rod, etc.

The corrugated bellow is a kind of tubular elastic rubber product which is connected using a corrugated piece for the mud pump from LANSHI and QINGSHI factories. It plays a role in separating and sealing between the fluid end and the power end of a mud pump. Dezhou KINGWELL Petroleum Machinery Co., Ltd. is capable of producing different models of corrugated pipes. Our company holds an independent rubber accessory factory and the first self-invented rubber injection machine in China. After injection, the raw material can be vulcanized and completed in an integrated mould for only once, which ensures both performance and lifespan of the corrugated bellow.

The plug is an important part for the fluid end of mud pump in oil drilling. Its front part is equipped with cylinder head (valve cover) sealing ring for the sealing and pressure maintaining of a hydraulic cylinder. A top-grade suitable plug is adopted to improve the cylinder head plug loading condition and also increase the bearing capacity and service life. Plugs made by KINGWELL Company cover a full range of pumps from BAOSHI, LANSHI and QINGSHI factories. All of them adopt high quality alloy carbon steel made by domestic steel plants. They are finished by means of high temperature forging, heat treatment and CNC machining so as to achieve guaranteed geometric size, sealing performance, increased durability and wear resistance.

The locking clip is a part of the fluid end of F series mud pump from BAOSHI factory. It has the function of fixing and supporting the guide inside a hydraulic cylinder. The product produced by KINGWELL Company is made from superior quality brass. After being heated, it is bended and completed with specialized equipment for increased wear resistance and extended service life.

The stuffing box is an important component for the power end of mud pump in oil drilling. It plays a crucial part in sealing the lubricating system and the operation inside power end. Its housing produced by KINGWELL Company is precisely cast from ductile cast iron beyond industrial standard for improved mechanical properties and elongation. The adoption of heat treatment and phosphating technology helps eliminate the internal stress generated from the casting process and also improves corrosion resistance. After CNC finish machining, it is tightly assembled with wear-resistant rubber, vulcanized oil seal and sealing ring, as well as the nylon oil seal ring made by the machining center. In this way, the service life of sealing elements inside the stuffing box assembly could be greatly extended. This product is well received by clients.

The cylinder head plug is a vital part for the fluid end of mud pump in petroleum drilling. A high quality suitable plug is adopted for improved loading condition as well as increased bearing capacity and lifespan. The product made by KINGWELL Company covers a full range of BAOSHI, LIANSHI and QINGSHI brand pumps. It is derived from top grade alloy carbon steel made by domestic steel plants. Besides, this product is completed with high temperature forging, heat treatment and CNC machining technology so as to guarantee the geometric size, sealing performance as well as increased durability and abrasion resistance.

The piston rod nut is a kind of anti-loosening nut for the end of piston rod. In common with the material of piston rod, it is made from superior quality alloy steel. The head of the product manufactured by KINGWELL Company is filled with a wear-resistant high strength nylon gasket so as to prevent rod thread from abrasion or being impacted by mud when in use of a piston rod. After heat treatment, this product offers better mechanical property. All models of piston rod nuts in metric and imperial units from BAOSHI, LANSHI, QINGSHI and other factories can be produced to meet the needs of customers.

The discharge filter screen assembly is a main component of the outlet for the fluid end of mud pump in petroleum drilling. It is composed of filter screen assembly, housing assembling as well as sealing ring, end cover and other accessories. The integrated formed filter screen housing made by our company adopts casting technique. The filter screen assembly is manufactured from superior quality alloy steel and assembled after CNC machining. This not only provides excellent corrosion resistance and pressure resistance, but also helps customers increase production efficienc

Our F series mud pump are designed and manufactured on the basis of American Emsco F series mud pump strictly according to America Petroleum Institution API 7K Standard. All of its expendable parts are interchangeable with any other spare parts produced according to API standard. Therefore it is easy to repair and maintain internationally .

F series mud pump are applicable to the requirement of high pump pressure in oilfield and high displacement technology of well drilling with its solid and compact structure,small volume and out-standing operation performance.

F series mud pump has a longer stroke and can be operated at a lower stroke, thus improved the water supplying performance effectively and extended the lifetime of expendable parts in the fluid end greatly. The suction pulsation dampener has an advanced structure which is reliable to use and can make the pump realize its best suction performance.

The power end of F series mud pump adapts combined lubricating system of forced lubrication and splash lubrication. Reliable to lubricate and increased the service life of power end.

A: Generally for the pump spares we have in stock, and for mud pump and other drilling rig equipments, it will delivery in 30 working days, for 1 complete set of drilling rig, delivery time will be at least 60 working days.