ceramic mud pump liner pressure ratings brands

Some of our largest competitors use a cheaper alumina-ceramic sleeve to make their liners. Although these liners last a little longer than standard chrome-iron liners, they only last about half as long as zirconia-ceramic liners. Our liners are made from zirconia-ceramic material in order to provide the longest life and best wear performance.

Lake Petro provides high quality Mud Pump Parts including Mud Pump Liners, Mud Pump Fluid End Module, piston, Valve and Seat etc. With more than 10 years of experience in the oil and gas industry, we are dedicated to help and support our loyal clients with the most cost-effective and quality Liners and Pistons. We also provide mud pump price and mud pump for sale.

We offer Liners with Ceramic (Zirconia and Aluminium oxide) and Steel (Metal and Bi-metal) materials for all common brands of the mud pump and triplex mud pump.

Bi-metal liners (double metal liners) are made of forged steel shell and wear-resistant sleeve of high chromium iron. In the production process, the size accuracy should be strictly controlled, which can ensure that they can be easily and stably installed. The inner sleeve with high finish and hardness is wear-resistant, corrosion-resistant and has a long service life. The bi-metal liners are suitable for a lot of bad working conditions. Its service life is more than 800 hours.

Ceramic Liners are made of a ceramic inner sleeve and a forged steel outer shell. The service life of ceramic liners is about 4000 to 10000 hours, the minimum time is at least 2000 hours, which is a lot more than bi-metal liners. Because of the phase transformation toughen technology, the ceramic liners have the features of wear-resistance, erosion-resistance, high-pressure-resistance, high hardness and strength. Zirconia type and Alumina type are common type of ceramic sleeve. Compared with Alumina type, Zirconia type liners have better toughness properties and a much longer service life. Piston wear and water consumption for lubrication can be reduced as well.

Seal Rings for Liner packing are also important. Liner Seal Rings is designed and made with hard corner which is an integral part of seal rings and soft nitrile element rubber center. We could provide reliable liner Seal Rings for our customers could order them at the same time.

All Lake Petro liner products are interchangeable with O.E.M. products. Meanwhile, we provide customized Liners according to drawings. Our liners, also with our other mud pump spares, are supplied for use in Honghua, F-Series, Bomco, Emsco and National lines of triplex drilling pumps. Let Lake Petro be your one-stop shop for your whole fleet of pumps. Please refer to “Suitable Pump Models” Lable for more details.

Our Premium Series liners feature bi-metallic construction utilizing a steel outer shell with an industrial chrome insert. Along with proper maintenance, can provide up to 800+ hours of service.

Mud pump fluid end parts are interchangeable with abroad brands, such as BOMCO, EMSCO, IDECO, OILWELL, GARDNER DENVOR, NATIONAL, SKYTOP, OPI, WIRTH, WILSON pump parts.

Production Process: The bi-metal cylinder Liner of our company combined with the advantages of abrasion hot-forging out liner and anticorrosion high chrome inner liner. The out liner is made of high quality carbon steel by hot pressing forming. Its tensile strength is over 900000psi. The inner liner is made of high-chromium alloy by centrifugal casting.

Our drilling rig pump liners are exchangeable with OEM brand pumps and meet API-7K standards, such as F series, FB series, PZ series, P series, T series, TPK series, 3NB series, UNB series, UNBT series mud pumps.

We can provide much more mud pump spare parts, include liners, pistons, valves & seats, piston rods, rod clamps, extension rods, all fluid end seals and gaskets, fluid cylinder modules and accessories, as well as power end components, such as crankshaft assemblies, gear sets, connecting rods, crosshead and bearings.

Zirconia Ceramic Liners are the ultimate in liner performance and durability. The offshore industry has made Zirconia liners the new industry standard.

Acumen International Zirconia liners are a proprietary based matrix that have significantly improved and superior mechanical characteristics. This translates to cost savings, better performance and significantly longer service hours than those of the commonly used alumina ceramic liners.

These three advantages equate to lower operating costs. The improved wear characteristics directly extend the service life of liner sleeve, while improved impact strength cuts down on the cost of replacing cracked liners. Additionally, a smoother and finer surface finish means less friction between the liner and piston, ultimately reducing temperature and improving piston life.

Zirconia Ceramic Liners are the ultimate in liner performance and durability. The offshore industry has made Zirconia liners the new industry standard.

Acumen International Zirconia liners are a proprietary based matrix that have significantly improved and superior mechanical characteristics. This translates to cost savings, better performance and significantly longer service hours than those of the commonly used alumina ceramic liners.

These three advantages equate to lower operating costs. The improved wear characteristics directly extend the service life of liner sleeve, while improved impact strength cuts down on the cost of replacing cracked liners. Additionally, a smoother and finer surface finish means less friction between the liner and piston, ultimately reducing temperature and improving piston life.

Function: Mud Pump Liner also called the cylinder liner. The cylinder liner is the core accessory of the mud pump, which has the functions of storing mud, bearing pressure and completing the suction and discharge of mud. Because the cylinder liner is in direct contact with the mud, it is easy to be worn and corroded by the tiny sand particles, acid and alkali liquid in the mud during work. As a result, the inner diameter of the cylinder liner becomes larger, leakage occurs in the seal between the cylinder liner and the piston, and the pressure is reduced. The cylinder liner is scrapped eventually. Cylinder liner is a one-time wearable part that cannot be reused, and its life span directly affects the normal operation and cost of the drilling operation.

Bimetal Liners are also known as double metal liners. Forged steel pipe 45# (ASTM1045) is used for the outer sleeve, the normalizing hardness: 160BHN (HB180-200); elongation: 17%; tensile strength is not less than 85000PSI; yield strength is not less than 60000 PSI; The inner sleeve material is high chromium wear-resistant cast iron, with chromium content of 26-28%; thickness is 0.25 to 0.35 inches (6.35-8.89 mm), and the standard thickness is 7 mm. Usually, the service life is 800 hours under normal drilling conditions.

The inner liner is made of zirconia or aluminium oxide, and the outer sleeve is made of 45# (ASTM1045) forged steel. It has the advantages of more wear resistance, corrosion resistance, high-pressure resistance, high-temperature resistance, high strength and high hardness than metal cylinder liners. The service life is more than 4000 hours under normal drilling conditions.

The piston assembly is one of the main parts of the hydraulic end system of the mud pump, and it is also one of the vulnerable parts of the drilling work. The discharge pressure of the mud pump is generated by the reciprocating linear movement of the piston assembly in the piston.

NBR rubber is suitable for an ordinary drilling working environment with working pressure below 20Mpa, and the working temperature is not higher than 120℃. Excellent wear resistance, chemical resistance and long service life.

Polyurethane rubber has excellent oil resistance and wear resistance. The working temperature is not higher than 120℃, which is suitable for oil-based mud with working pressure below 35Mpa and working environment with high sand content.

Lake Petro has over 10 years of experience in Liners and Pistons, we export a large amount of mud pump parts to many countries and regions in the world. If you are interested in any of our products, please contact sales@lakepetro.com.

Falcon centrifugal monoblock pumpsets are powered by a totally enclosed fan cooled AC induction two pole motor. Motor stator is made of low watt loss silicon steel laminations assembled under pressure and rigidly locked in the

1157 mud pump liner products are offered for sale by suppliers on Alibaba.comAbout 54% % of these are mud pump, 7%% are mining machine parts, and 3%% are other oil field equipments.

A wide variety of mud pump liner options are available to you, You can also choose from oil well, mud pump liner,as well as from carbon steel, chromium, and iron mud pump liner, and whether mud pump liner is moulding, punching, or bending.

Composed of pressure bearing metal jacket (45# steel) and high wear-resistant ceramic lining, combined with precision machining assembly, the overall mechanical properties are superior, more corrosion resistance, high temperature resistance, high pressure, labor cost and maintenance cost. Lower than the bimetal cylinder liner can be inserted, more than 4000 hours, the overall cost is reduced.

We can supply quality linings and ceramic linings in all specifications, API 7 EMSCO FB 1300/1600 Zirconia linings for various brands of mud pumps, manufactured under API 7.

1) Our API 7 mud pump bushing for EMSCO is made of forged steel housing and high chromium iron inner sleeve. Shell made of high quality carbon steel centrifugal forging, tensile strength of more than 610MPa, yield strength of more than 450MPa, elongation of more than 17%, hardness HB-180-200; The inner sleeve is centrifugally forged by high chromium iron alloy, and the hardness is above HRC62 after heat treatment. Each API 7 mud pump bushing for EMSCO is machined to close tolerances to ensure ease of installation and long bushing life. The inner diameter of these quality bushings has been honed to a mirroring finish to wear smoothly and evenly over the life of the bushing. It has more than 800 hours of service.

The Zirconia lining of our API 7 EMSCO FB 1300/1600 MUD Pump is made of forged steel housing and ceramic inner casing. We can supply zirconia (ZrO 3) casing and alumina (Al 2O 3) casing. Ceramic liners are used for drilling and geological exploration, especially in harsh oil production environments, offshore oil Wells and natural gas exploration. Its service life is 5 to 10 times longer than that of metal products and can reduce mining costs by more than 50 times. %.

Mud pump Ceramic liner is kind of mud pump liner. Pump Ceramic liner for mud pump is composed of bearing metal sheath and high wear-resistance ceramic liner. Mud pump liner is a kind of integrated cylinder liner which is mechanically processed and assembled.

Mud Pump Ceramic liner Composite aluminum oxide of specific purity and particles are used as powder of raw materials. And a kind of super pure zirconia with stable yttrium is used as additives. Mud pump liner is sintered under high temperature by the composite modification technology and isostatic pressing process. Compared to single-phase alumina ceramic materials,the features of strength,tenacity,endurance of abrasion, corrosion resistance and thermal shock resistance are dramatically enhanced. By adjusting the technological parameters,it solves the phenomenon of obvious reducing of strength of the ceramic materials in the series.

The requirement of wear resistance of Mud Pump Cylinder liner very high for the reason that there are various sharp particles as detritus,quartz sand,iron ore and iron scrap in high pressure mud during drilling. Compared With the traditional double metal cylinder liner,the life of the ceramic liner is increased more than 10 times and the service life can reach 4000-10000 hours.

Excellent surface quality of the ceramic material can obviously improve the service life. Ceramic liner for mud pump has uniform micro structure of ceramic liner.And mud pump liner the surface of which is carefully processes for many times so that it has better finish and gloss.Compared with the single phase alumina ceramic,Ceramic liner for mud pump toughness is greatly improved.Amount of water consumption can be reduced due to good surface quality and wear resistance and the life of the ceramic are also improved obviously.

Ceramic liner not only has the features as superior corrosion resistance,high temperature wear-resistance and wear resistance of ceramic material,the strength,hardness, toughness and thermal shock resistance performance of materials were greatly improved due as a result of the transformation toughening technology.The excellent comprehensive mechanical properties can meet the requirements of working in drilling mud or other conditions with corrosion.For example,the product can be used for deep petroleum storage,drilling environment with bad geological structures and development of offshore oil,natural gas and shale gas.

Compared with the traditional double metal cylinder liner and the single phase alumina ceramic,costs of maintenance,labors,storage,transportation and overall costs are obviously reduced due to improvement of comprehensive performance.

TR is mainly engaged in manufacturing the mud pump ceramic liner for the domestic BOMCO pump and foreign various brands of mud pump,including various types of mud pump liner for mining. The size of the ceramic liner ranges from ∅60 to ∅300mm. And,they can be processed according to the drawings and the samples,Details are specified in the table below.

We are an exporter of mud pump liner.TR solids control is the designed,selling,production,service and delivery of Oil drilling mud pump liner manufacturers. We will provide the high quality mud pump cylinder liner and best service. Your best mud pump Liner start from TR solids control.