efficient mud pump replacement motors factory

For the successful execution of your projects, it is important to find an appropriate company with a good track record. We help you in connecting with the top mud pump manufacturers and companies and get the best quotation.

The most widely used mud pumps across the industry are Triplex Reciprocating Pumps. Their application has gained immense popularity with time because they are 30% lighter than duplex reciprocating pumps with relatively less operational cost. Moreover, through these pumps the discharge of mud is smooth and they are capable of moving large volume of mud at higher pressure.

Yes. We help you find the best mud pumps irrespective of your location. We simplify your search by connecting you with top mud pump manufacturers and mud pump companies in your location, according to your budget and business requirement.

The most widely used mud pumps across the industry are Triplex Reciprocating Pumps. Their application has gained immense popularity with time because they are 30% lighter than duplex reciprocating pumps with relatively less operational cost. Moreover, through these pumps the discharge of mud is smooth and they are capable of moving large volume of mud at higher pressure.

The different parts of a mud pump are Housing itself, Liner with packing, Cover plus packing, Piston and piston rod, Suction valve and discharge valve with their seats, Stuffing box (only in double-acting pumps), Gland (only in double-acting pumps), and Pulsation dampener. A mud pump also includes mud pump liner, mud pump piston, modules, hydraulic seat pullers along with other parts.

The wearing parts of a mud pump should be checked frequently for repairing needs or replacement. The wearing parts include pump casing, bearings, impeller, piston, liner, etc. Advanced anti-wear measures should be taken up to enhance the service life of the wearing parts. This can effectively bring down the project costs and improve production efficiency.

Having a quality mud pump is a critical part of keeping your oil well drilling system running as smoothly as possible. Dragon carries a wide range of mud pumps for systems of all kinds and jobs of all sizes. We also carry a 50 BPM mud mixing table to make drilling fluid mixing more efficient and accurate so you can always get the job done safely and correctly. View our full well service pump and mud pump selection to find the right system for your job site, or check out the rest of our drilling rigs for even more options.

The PR series permanent magnet (PM) motors and generators are designed to maximize the benefits of a direct drive mud pump configuration. Inherently more efficient than a belt drive configuration, a Leonardo DRS PM machine significantly reduces fuel consumption, is more efficient, and reduces parts and maintenance expenditures. Furthermore, a direct drive configuration reduces footprint and weight by eliminating the back half of your pump skid.

⊙Mud pump spare parts of abroad brand:Eg. Liner, piston, valve assembly, valve seat, valve spring, valve rubber could be alternative for original with lower price.

⊙Original brand:Emsco、Gardner-Denver, National oilwell, Ideco, Brewster, Drillmec, Wirth, Ellis, Williams, OPI, Mud King, LEWCO, Halliburton, SPM, Schlumberger, Weatherford.

Mud-Pump Gear Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

We also served as the acting shop and field repair representative for the Western Gear Company and as a manufacturing facility for Wilson Manufacturing Company based in Wichita Falls, Texas. Wilson was a manufacturer of well service rigs and mud pumps. SMC Inc. has served and currently serves as a manufacturing and repair center for Oil Well Supply, Cabot-Franks, National, Halliburton, The Western Company, B.J. Hughes, Gardner Denver and many others. We manufacture a triplex pump of 165 H.P. with parts interchangeable to the Gardner Denver model TEE and are currently developing a 500 H.P. pump with parts interchangeable to Oilwell"s SA-644-5 pump. SMC has a large warehouse full of quality replacement parts for various types of equipment such as Triplex Plunger Pumps, Mud Pumps, Swivels, Drawworks and Rotaries.

We manufacture positive displacement pumps and replacement parts vital to the oil industry worldwide. We have customers that include both domestic and foreign oil companies. We also manufacture and repair a variety of products used in routine maintenance by customers with rock crushers, aggregate and commercial cement manufacturing plants.

Drilling consumables such as mud pump systems and their components can drastically increase your uptime while reducing costs and health/safety/environmental (HSE) risks. To support your drilling needs, Forum’s patented P-Quip® mud pump system offers a single-source solution that integrates high-quality fluid end components for maximum longevity and performance.

With more than 20 years of successful operation in severe environments, P-Quip offers a proven track record for the lowest cost of ownership in the industry. As part of our commitment to quality, our mud pump parts use patented Banded Bore™ technology that significantly reduces stress concentrations and leads to longer module life.

Mud pump liner selection in today"s drilling operations seldom (at best) considers electrical implications. Perhaps, with more available useful information about the relationships between mud pump liner size and operational effects on the electrical system, certain potential problems can be avoided. The intent of this paper is to develop those relationships and show how they affect an electrical system on example SCR rigs.Introduction

There, seems to be little consideration for the relationships between liner size and demand on a rig"s engine/generator set(s). Yet, consideration for this relationship can prove to be very helpful to drillers and operators in efficiency of a rig"s electrical system. In order to develop the relationships and help drillers and operators understand the importance of each, relationships between liner size, pump speed, pump pressure, and electrical power will be developed. Only basic physical laws will be used to develop the relationships; and, once developed, the relationships are readily applied to realistic examples utilizing a mud pump manufacturer"s pump data. Finally, conclusions will be drawn from the examples.DEVELOPMENT OF RELATIONSHIPS BASIC RELATIONSHIPS

where HHP= Hydraulic horsepower, GPM = Mud pump volumetric flow rate in gallons per minute, and PST Mud pump output pressure in pounds peer square inch.

Hydraulic horsepower is reflected to the mud pump motor via a multiplier for mechanical efficiency. it follows that motor horsepower is then represented by

Lone Star Drills, a division of Little Beaver Inc. and manufacturer of efficient and portable drilling equipment, upgraded its LS200H and LS200H+ model drills with a Flomax 10 mud pump powered by an 8-hp Honda GX240 gas engine. The enhanced pump gives operators greater drilling speeds with approximately 40 percent more pressure and 30 percent more gallons of mud flow per minute over the previous pump setup.

“A mud pump is a crucial piece of equipment for ensuring mud rotary drilling efficiency,” said Joe Haynes, president of Little Beaver. “The feedback we’ve received from trials with this new setup has been outstanding. Crews were drilling noticeably faster than before because the system is providing a better flow of mud into the borehole. So, we’ve made the new pump and engine a permanent fixture in our drill lineup.”

The new pump and engine come standard on the LS200H and LS200H+ hydraulic water well drills and are an optional upgrade for the LS100 and LS200 mechanical water well drills. A 10-hp Yanmar L100N diesel option is also available to power the Flomax on the LS200H and LS200H+.

The new Flomax 10 pump paired with the 8-horsepower engine provides 61 psi and 200 gallons of mudflow per minute, an upgrade of nearly 20 psi and an additional 50 gallons of flow per minute. The Flomax features a 2-by-2-inch inlet and outlet, and it incorporates tighter tolerances to handle the increased pressure from the larger engine.

Haynes said the increased pressure allows the new pump setup to not only quickly fill the borehole with a column of mud to remove cuttings more efficiently during drilling, but also handles thicker mud than the previous pump system. This provides crews with increased borehole stability as it replaces the dirt removed during drilling.

Pumps tend to be one of the biggest energy consumers in industrial operations. Pump motors, specifically, require a lot of energy. For instance, a 2500 HP triplex pump used for frac jobs can consume almost 2000 kW of power, meaning a full day of fracking can cost several thousand dollars in energy costs alone!

So, naturally, operators should want to maximize energy efficiency to get the most for their money. Even a 1% improvement in efficiency can decrease annual pumping costs by tens of thousands of dollars. The payoff is worth the effort. And if you want to remotely control your pumps, you want to keep efficiency in mind.

In this post, we’ll point you in the right direction and discuss all things related to pump efficiency. We’ll conclude with several tips for how you can maintain pumping efficiency and keep your energy costs down as much as possible.

In simple terms, pump efficiency refers to the ratio of power out to power in. It’s the mechanical power input at the pump shaft, measured in horsepower (HP), compared to the hydraulic power of the liquid output, also measured in HP. For instance, if a pump requires 1000 HP to operate and produces 800 HP of hydraulic power, it would have an efficiency of 80%.

Remember: pumps have to be driven by something, i.e., an electric or diesel motor. True pump system efficiency needs to factor in the efficiency of both the motor AND the pump.

Consequently, we need to think about how electrical power (when using electric motors) or heat power (when using combustion engines) converts into liquid power to really understand pump efficiency.

Good pump efficiency depends, of course, on pump type and size. High-quality pumps that are well-maintained can achieve efficiencies of 90% or higher, while smaller pumps tend to be less efficient. In general, if you take good care of your pumps, you should be able to achieve 70-90% pump efficiency.

AC motors can achieve 90%+ efficiency when converting electrical to mechanical energy. Combustion engines are much less efficient, with typical efficiency ratings coming in at ~20% for gasoline and ~40% for diesel. Your choice of engine or motor type will depend on the availability and cost of fuel or electricity in your area.

Electric motors are more efficient than combustion engines, but site location and the cost of fuel can make the choice of combustion engines more practical.

Now that we have a better understanding of the pump efficiency metric, let’s talk about how to calculate it. The mechanical power of the pump, or the input power, is a property of the pump itself and will be documented during the pump setup. The output power, or hydraulic power, is calculated as the liquid flow rate multiplied by the "total head" of the system.

IMPORTANT: to calculate true head, you also need to factor in the work the pump does to move fluid from the source. For example, if the source water is below the pump, you need to account for the extra work the pump puts in to draw source water upwards.

*Note - this calculation assumes the pump inlet is not pressurized and that friction losses are minimal. If the pump experiences a non-zero suction pressure, or if there is significant friction caused by the distance or material of the pipe, these should be factored in as well.

You"ll notice that the elevation head is minimal compared to the discharge pressure, and has minimal effect on the efficiency of the pump. As the elevation change increases or the discharge pressure decreases, however, elevation change will have a greater impact on total head.

Obviously, that’s a fair amount of math to get at the pump efficiency, considering all of the units conversions that need to be done. To avoid doing these calculations manually, feel free to use our simple pump efficiency calculator.

Our calculations use static variables (pump-rated horsepower and water source elevation) and dynamic variables (discharge flow and pressure). To determine pump efficiency, we need to measure the static variables only once, unless they change.

If you want to measure the true efficiency of your pump, taking energy consumption into account, you could add an electrical meter. Your meter should consist of a current transducer and voltage monitor (if using DC) for electrical motors or a fuel gauge for combustion. This would give you a true understanding of how pump efficiency affects energy consumption, and ultimately your bank account.

Up until this point, we’ve covered the ins and outs of how to determine pump efficiency. We’re now ready for the exciting stuff - how to improve pump efficiency!

One of the easiest ways to improve pump efficiency is to actually monitor pumps for signs of efficiency loss! If you monitor flow rate and discharge (output power) along with motor current or fuel consumption, you’ll notice efficiency losses as soon as they occur. Simply having pump efficiency information on hand empowers you to take action.

Another way to increase efficiency is to keep pumps well-maintained. Efficiency losses mostly come from mechanical defects in pumps, e.g., friction, leakages, and component failures. You can mitigate these issues through regular maintenance that keeps parts in working order and reveals impending failures. Of course, if you are continuously monitoring your pumps for efficiency drops, you’ll know exactly when maintenance is due.

You can also improve pump efficiency by keeping pumps lubricated at all times. Lubrication is the enemy of friction, which is the enemy of efficiency (“the enemy of my enemy is my friend…”).

A fourth way to enhance pump efficiency is to ensure your pumps and piping are sized properly for your infrastructure. Although we’re bringing this up last, it’s really the first step in any pumping operation. If your pumps and piping don’t match, no amount of lubricant or maintenance will help.

In this post, we’ve given you the full rundown when it comes to calculating and improving pump efficiency. You can now calculate, measure, and improve pump efficiency, potentially saving your business thousands of dollars annually on energy costs.

For those just getting started with pump optimization, we offer purpose-built, prepackaged solutions that will have you monitoring pump efficiency in minutes, even in hazardous environments.