failing mud pump supplier

American Mfg Company is a quality manufacturer of replacement parts for the wide variety of mud pumps, centrifugal pumps, rig parts, and swivel parts found on the World market today.

American Mfg Company Pumps And Parts carry over $5,000,000 of interchangeable mud pumps parts, centrifugal pump parts, rig parts and swivel parts in stock for all major manufacturers such as Gardner Denver, Failing, Wheatley, National, Emsco, Ideco and Opi, as well as OE AM pumps.

Mud pump is the key equipment in drilling operation. If mud is compared to blood in drilling operation, mud pump is the heart of blood supply in drilling production. Therefore, its importance in drilling production is self-evident, and the spare parts of mud pump play a certain role in this.

Mud pump is a kind of machine which can transport mud or water to drill hole in the process of drilling. It is an important part of drilling equipment. Its main function is to inject mud into the well with the bit, cool the bit, clean the drilling tool, stabilize the well wall, drive the drilling, and bring the cuttings back to the ground after drilling.

In the normal circulation drilling, the mud pump is to send the surface flushing medium - clear water, mud or polymer flushing liquid under a certain pressure through the high-pressure hose, faucet and the center hole of drill string directly to the bottom of the drill bit, so as to cool the drill bit, remove the cuttings and transport them to the surface. The mud pump is driven by the power machine to rotate the crankshaft of the pump. The crankshaft drives the piston to do reciprocating motion in the pump cylinder through the crosshead. Under the alternating action of the suction and discharge valves, the purpose of pressing and circulating the flushing fluid is realized. Different types of mud pumps are used in different cases to ensure the smooth proceeding of the drilling operation.

According to the use of the mud pump, the leakage of the valve box, the burning of the bearing and the abnormal noise are all frequent faults that affect the normal use of the mud pump. Therefore, careful study of the causes of the problem plays a key role in prolonging the service life of the mud pump. At this time, a certain amount of spare parts of the mud pump are needed.

In the process of using the mud pump, the equipment failures caused by specific reasons are different. Reasonable use and maintenance of the equipment can extend the service life of the equipment. At the same time, in strict accordance with the basic elements of normal operation of the drilling pump, "medium power, medium pump pressure, medium speed operation, tight, tight, leak tight, pump pressure does not fluctuate, temperature is normal, sound is normal", the operation can ensure the good operation of the equipment. Of course, it"s also important to find the right mud pump spare parts!

You can find our high-performance mud pumps at some of the largest oil and natural gas drilling operations on the planet. Now, we’re ready to supply one of our mud pumps to you.

Looking for a mud pump for sale? Bridges Equipment has the biggest inventory of rebuilt duplex and triplex mud pumps and pump packages ready to ship. Unlike some suppliers, we completely rebuild our mud pumps to OEM standards and guarantee our work from 90 days up to six months against major failure.

Our fabrication facility customizes mud pumps, equipment, and pump packages to meet the needs of operations large and small, across the nation and around the world. Whether you need a custom-fabricated mud pit or a unitized pump package, we have the expertise to get it done.

Nothing wastes time and money like waiting on parts. With two supply stores stocked with the fluid ends and other mud pump parts you need to keep your operation running, and the field mechanics to install them, we can help keep your operation up and running.

Customizability. Functionality. Quality. Reliability. You’ll find these attributes and more in every mud pump, mud pump part or mud pump package we have available for sale or rental.

A mud pump is a reciprocating piston/plunger pump designed to circulate drilling fluid under high pressure (up to 7,500 psi (52,000 kPa)) down the drill string and back up the annulus. A duplex mud pump is an important part of the equipment used for oil well drilling.

Duplex mud pumps (two piston/plungers) have generally been replaced by the triplex pump, but are still common in developing countries. Two later developments are the hex pump with six vertical pistons/plungers, and various quintuplex’s with five horizontal piston/plungers. The advantages that Duplex mud pumps have over convention triplex pumps is a lower mud noise which assists with better Measurement while drilling and Logging while drilling decoding.

Use duplex mud pumps to make sure that the circulation of the mud being drilled or the supply of liquid reaches the bottom of the well from the mud cleaning system. Despite being older technology than the triplex mud pump, the duplex mud pumps can use either electricity or diesel, and maintenance is easy due to their binocular floating seals and safety valves.

A mud pump is composed of many parts including mud pump liner, mud pump piston, modules, hydraulic seat pullers, and other parts. Parts of a mud pump:housing itself

Duplex pumps are used to provide a secondary means of fuel transfer in the event of a failure of the primary pump. Each pump in a duplex set is sized to meet the full flow requirements of the system. Pump controllers can be set for any of the following common operating modes:Lead / Lag (Primary / Secondary): The lead (primary) pump is selected by the user and the lag (secondary pump operates when a failure of the primary pump is detected.

Alternating: Operates per Lead / Lag (Primary / Secondary) except that the operating pump and lead / lag status alternate on consecutive starts. A variation is to alternate the pumps based on the operating time (hour meter) of the lead pump.

Cavitation is an undesirable condition that reduces pump efficiency and leads to excessive wear and damage to pump components. Factors that can contribute to cavitation, such as fluid velocity and pressure, can sometimes be attributed to an inadequate mud system design and/or the diminishing performance of the mud pump’s feed system.

When a mud pump has entered full cavitation, rig crews and field service technicians will see the equipment shaking and hear the pump “knocking,” which typically sounds like marbles and stones being thrown around inside the equipment. However, the process of cavitation starts long before audible signs reveal themselves – hence the name “the silent killer.”

Mild cavitation begins to occur when the mud pump is starved for fluid. While the pump itself may not be making noise, damage is still being done to the internal components of the fluid end. In the early stages, cavitation can damage a pump’s module, piston and valve assembly.

The imperceptible but intense shock waves generated by cavitation travel directly from the fluid end to the pump’s power end, causing premature vibrational damage to the crosshead slides. The vibrations are then passed onto the shaft, bull gear and into the main bearings.

If not corrected, the vibrations caused by cavitation will work their way directly to critical power end components, which will result in the premature failure of the mud pump. A busted mud pump means expensive downtime and repair costs.

To stop cavitation before it starts, install and tune high-speed pressure sensors on the mud suction line set to sound an alarm if the pressure falls below 30 psi.

Although the pump may not be knocking loudly when cavitation first presents, regular inspections by a properly trained field technician may be able to detect moderate vibrations and slight knocking sounds.

Gardner Denver offers Pump University, a mobile classroom that travels to facilities and/or drilling rigs and trains rig crews on best practices for pumping equipment maintenance.

Severe cavitation will drastically decrease module life and will eventually lead to catastrophic pump failure. Along with downtime and repair costs, the failure of the drilling pump can also cause damage to the suction and discharge piping.

When a mud pump has entered full cavitation, rig crews and field service technicians will see the equipment shaking and hear the pump ‘knocking’… However, the process of cavitation starts long before audible signs reveal themselves – hence the name ‘the silent killer.’In 2017, a leading North American drilling contractor was encountering chronic mud system issues on multiple rigs. The contractor engaged in more than 25 premature module washes in one year and suffered a major power-end failure.

Gardner Denver’s engineering team spent time on the contractor’s rigs, observing the pumps during operation and surveying the mud system’s design and configuration.

The engineering team discovered that the suction systems were undersized, feed lines were too small and there was no dampening on the suction side of the pump.

Following the implementation of these recommendations, the contractor saw significant performance improvements from the drilling pumps. Consumables life was extended significantly, and module washes were reduced by nearly 85%.

Although pump age does not affect its susceptibility to cavitation, the age of the rig can. An older rig’s mud systems may not be equipped for the way pumps are run today – at maximum horsepower.

We manufacturer of mud pump, are presenting our range under “Vijay” Brand name. The offered mud pump is designed to circulate drilling fluid under high pressure and promote the variegated crude oil and mud slurry handling applications in oil & cement segments.

Handling of the mud during the drilling crude oil has become easy with the offered range of the mud pump, thanks to the ingenious configuration of thereof, wherein the inner curvatures of pump casing have been customized to reduce the load on the impeller, whereas raise the discharge volume. In order to prevent the corrosion and early aging, all the wet end parts of this mud pump are engineered using the considerably applauded PP (polypropylene) material attributing excellent corrosion resistance and hence is also perceived as the PP pump or polypropylene pump in the variegated industries.

The effectiveness of this mud pump ensures that drilling mud is circulated profoundly to the bottom of the home at sterling pressure and volume to bring drilling debris out of the well hole and thereby is immensely popular in the domestic as well as global market. Owing the fame of this mud pump (PP pump), we have made it available in the miscellaneous specifications as below.

Centerline Manufacturing is committed to the highest level of customer service quality.  Every Centerline pump is comprehensively and repeatedly tested at diverse pressure levels to assure that it goes to our customer in perfect operational order. Centerline technicians work to ensure that our customers fully understand the operation of the model being delivered.  If a customer"s pump is down, we understand the importance of timely response and parts availability.  Centerline technicians will assess the problem and make repairs to bring the pump back into new specification. The Centerline mud pump technicians are well versed and qualified to operate and repair any product that is provided to the customer.

The article presents selected technical issues relating to drilling performed by a drillship, one type of drilling rigs. Basic problems encountered in the main function of such rigs − drilling a well − are failures of mud pumps. The authors investigate these pumps in operational conditions, aiming at development of a system for monitoring the technical condition of these pumps. Work on a diagnostic system is in progress that will permit to predict the condition of mud pump valves well in…Expand

Mud Pump is the key equipment in drilling operation. If mud is compared to blood in drilling operation, then mud pump is the heart of blood supply in drilling production. Therefore, its importance in drilling production is self-evident.

Sludge Pump is a machine that transports flushing fluid such as mud or water to the borehole during drilling and is an important part of drilling equipment. Its main function is to inject the mud into the well with the drill bit during the drilling process, cooling the drill bit, cleaning the drill tool, stabilizing the well wall, driving drilling, and bringing the cuttings back to the ground after drilling. In normal cyclic drilling, the mud pump transfers the surface flushing medium-clean water, mud or polymer flushing fluid under a certain pressure, through high-pressure hoses, faucets and the center hole of the drill string to directly send it to the bottom of the drill bit. The purpose of cooling the drill bit, removing the cutting debris and transporting it to the surface.

According to the use of mud pumps, valve box leakage and bearing burnout are frequent faults that affect the normal use of mud pumps. Therefore, careful study of the causes of the above problems plays a key role in prolonging the service life of mud pumps.

The valve box of the drilling mud pump is an important component of the hydraulic end of the mud pump. Because the working condition of the mud pump valve box is high pressure, high sprint, high abrasiveness and other harsh working environments, during the maintenance and repair of the mud pump, The valve box is a vulnerable part that needs to be replaced frequently.

The main reasons for valve box leakage are: long-term high-pressure use, fatigue of the valve box material, when penetrating cracks occur, the current conditions cannot be repaired. Because the drilling pump valve has very bad working conditions, the valve disc and valve seat of the discharge and suction valve have an impact in each stroke. The higher the pump speed, the greater the impact and scouring wear. Because of this, the working stroke of the drilling pump is not very high. Even so, the working life of the drilling pump valve is still very short. It is one of the weakest links in the drilling pump. The valve disc and valve seat need to be replaced frequently during work.

Drilling mud pump bearing is an important component to ensure the normal operation of mud pump. It is one of the main accessories to ensure the power output of mud pump. Although the parts are small, they have a great effect. Therefore, the research on mud pump bearings is also to ensure the reasonable use of mud pumps. One of the topics.

1. The operating environment of the mud pump is harsh, and the seal inside the pump is not good, which will cause the mud to enter. Therefore, the oil circuit must be cleaned and cleaned regularly to ensure that the oil path is unblocked. ; Ensure that the oil circuit is closed and no air leaks

Sludge Pump Suppliers note that prolonging the service life of mud pump bearings must start from the well team. Frequent cleaning, frequent inspections, and ensuring the cleanliness of the lubricant can all ensure the service life of the mud pump bearings.