how do you take apart mud pump quotation
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When it comes to the process of Mud pump repair, our expertise is second to none. Unlike smaller machine shops, We are pump repair specialists with expertise in repairing and rebuilding Mud pumps. We offer several level of rebuild options in order to make your Mud pump repair is as efficient and as economical as possible. We can manufacture many of the required components in-house for a Mud pump repair and or Mud pump rebuild as well.
You can trust the knowledge and expertise of your Mud pump repair in our hands. We have decades of qualified experience in the troubleshooting of your Mud pump repair, view our
We know the ins and outs of what made the Mud gearbox to fail, from the erosion that happens, to wear and tear of seals, it’s a common thing. That’s why trusting your Mud pump repair in our shop can only bring life to your Mud.
It’s not uncommon for other machine shops just trying to figure it out. Not here. We don’t have to figure out what happened to your Mud pump, again we have years and years of experience with Mud pumps and the Mud pump repair process. Although sometimes the Mud pump rebuild is a little bit different, we can ensure you that your Mud pump will be restored. It’s not uncommon for the Mud pump repair to suddenly turn into a process of rebuilding the Mud pump due to a further analysis of the breakdown in our shop.
We don’t take a first option of a rebuild due to it’s expense, because sometimes that can become a re-manufacturing process especially if the pump is very aged, but in the end, if a rebuild is needed for any type of re-manufacturing needs, you can count on MER to get the job done, that’s why we have a full facility dedicated to re-manufacturing these types of equipment to ensure the proper repair of your Mud pump. Nevertheless, we will let you know in what category it falls in before we even start the process of the Mud pump repair or the Mud pump rebuild.
Periodically we"ll inspect for wear, cracks and damage to critical components such as bearings, bull gear and pinion, conrods and crossheads. We"ll check the condition of your seals and other rubber goods and look for oil contamination. We"ll inspect your frame and ensure your pump is set up as per the manufacturer"s recommended tolerances, providing feedback and detailed reporting.
Emsco parts including the fluid end, power end, stuffing boxes, plungers, seals, bearings, diesel engines, and natural gas engines. We also have blasting and painting facilities as well as a machine shop. We have many years of experience rebuilding mud pumps
Where Emsco overhaul is required we"ll take care of complete disassembly, cleaning and NDT. Repairs will be made to machined components as necessary. Bearings, seals and other components will be replaced in line with our inspections. Motors will be overhauled, lube systems serviced and pulsation dampeners recertified. We"ll also check your fluid ends are in spec and can repair or replace. Your pump is then fully reassembled and commissioned.
Periodically we"ll inspect for wear, cracks and damage to critical components such as bearings, bull gear and pinion, conrods and crossheads. We"ll check the condition of your seals and other rubber goods and look for oil contamination. We"ll inspect your frame and ensure your pump is set up as per the manufacturer"s recommended tolerances, providing feedback and detailed reporting.
TSC mud pumps and drilling mud pumps. We can rebuild all TSC parts including the fluid end, power end, stuffing boxes, plungers, seals, bearings, diesel engines, and natural gas engines. We also have blasting and painting facilities as well as a machine shop. We have many years of experience rebuilding mud pumps
Where TSC overhaul is required we"ll take care of complete disassembly, cleaning and NDT. Repairs will be made to machined components as necessary. Bearings, seals and other components will be replaced in line with our inspections. Motors will be overhauled, lube systems serviced and pulsation dampeners recertified. We"ll also check your fluid ends are in spec and can repair or replace. Your pump is then fully reassembled and commissioned.
Mud pump is qualified to be repaired, if not we have the capabilities and expertise to manufacture shafts rotors and impellers for your Gardner Denver Mud pump.
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Our pump stroke counter systems (CPS101 Series) measure the stroke rate and number of strokes on mud pumps. The oilfield pump stroke system is user-friendly and reliable and is configurable to measure up to three mud pumps at once. Our digital pump stroke counter systems are manufactured here in the U.S. by Crown Oilfield Instrumentation, and Crown’s Pump Stroke Counter provides easy monitoring of strokes per minute on multiple mud pumps. Each mud pumps’s stroke rate can be selected individually and the display is updated regularly for accurate monitoring. LCD displays indicate both pumps strokes per minute and the total number of strokes. Located at the bottom of the panel, push buttons provide easy operation and reseting of each pump. When you need to accurately monitor and maintain the amount of mud being pumped, you can trust Crown’s oilfield stroke counters.
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Mud Pumps come in both electric and gas / diesel engine drive along with air motors. Most of these pumps for mud, trash and sludge or other high solids content liquid dewatering, honey wagon and pumper trucks. Slurry and mud pumps are often diaphragm type pumps but also include centrifugal trash and submersible non-clog styles.
WARNING: Do not use in explosive atmosphere or for pumping volatile flammable liquids. Do not throttle or restrict the discharge. Recommend short lengths of discharge hose since a diaphragm mud pump is a positive displacement type and they are not built with relief valves.
G&C Coatings and Industrial Services blast and paint a large volume of Mud Pump Skids. They are typically very heavy. This one specifically weighed 130,000 lbs and was 12 feet wide x 45 feet long. These dimensions make the weight harder to distribute when maneuvering. It can take between 4-8 personnel to move it into a booth to prepare it for our blasting and coatings process.
These are just a few of many steps that the experts at G&C Coatings take in order to ensure we are meeting all requirements of each customer as well as keeping our own team safe.
You’re researching foundation repair options and have come across the term “mud-pumping” and you want to know what it means. Or maybe you are thinking about when a foundation is lifted, what happens with the space underneath your home? There’s a void there now and does it get filled in or what?
Mud-pumping is a finishing step of foundation repair, but not every foundation repair contractor adds this final step. It’s not automatically done so you might be wondering why some companies would use this technique or what its advantages and disadvantages are.
At Anchor Foundation Repair, we have been repairing foundations since 1985 and began adding mud-pumping to all slab-on-grade foundation repairs in 1998. We decided to take every reasonable step to provide the most security and stability in foundation repairs to Brazos Valley homeowners and bought our first hydraulic mud pump at that time.
We know mud-pumping has great value and importance in a foundation repair project, it’s a standard part of our slab foundation repairs. But we can tell you about it in an objective way so that you can decide if it’s as important to you as it is to us.
We know that not everyone is trying to meet the same goals in selecting a foundation repair method or provider. We just want to give you all the information and options so that you can choose what works best for you and your home.
This initial compression causes the home to sink into the ground a bit. This is called settlement, and it’s not a bad thing unless it causesfoundation problemsfor your home.
Settlement can also occur because of the expansive clay soil we have in this area. Expansive clay expands when wet and contracts when dry. The drier the soil gets, the more it can contract, also causing a home to sink. It might not all sink evenly. This is how slab foundations can crack and possibly need repair.
Now, you could just scream into the void underneath your home. But more productively, you can consider filling it with mud-pumping material so that there is not a bunch of empty space between the bottom of your home and the earth. Mud-pumping helps lessen the opportunity for more foundation settlement or problems to arise.
Mud-pumping is not typically needed for pier and beam foundations, but for slab-on-grade foundation repair, it is an option. While mud-pumping is not *required* in foundation repair, it has many benefits for the homeowner.
So no, mud-pumping is not necessary to complete a foundation repair project, and manyfoundation repair companiesdon’t do it. Even though foundation repair contractors often skip this final step, you may want to seriously consider it. All the “whys” are in the next section.
Nature doesn’t like empty things, nature wants to fill them up. This is that “nature abhors a vacuum” thing. If the void under your home doesn’t get filled with mud-pumping material. It will very likely get filled with something else, like:
PRO #1: So one of the pros of filling voids with mud-pumping is that it takes up that empty space and prevents those areas from getting filled with something less desirable. The slurry material flows and fills every little space, permeating even the smallest pockets of air. But there are a couple more compelling reasons for you too . . .
PRO #2: Empty space creates weaker points and added stress to the foundation where it is not directly supported. Mud-pumping provides extra stability and holding power to your foundation without empty spaces under it. Having something solid underneath your whole slab is more supportive than drilled piers or pressed piles alone.
PRO #3: Mud-pumping the voids under your foundation also minimizes the risk of further movement and settling. When things are all snug and surrounded by other material, it’s less likely for them to wiggle and move around. It’s kinda like tucking your kid in at night. You burrito that little one in good with the hopes that they will stop moving and fall asleep, right?
Side Effect Bonus PRO #4: The step before mud-pumping is testing your under-slab plumbing to make sure there are no leaks. If leaks are found, they need to be fixed first. So if mud-pumping is used on your foundation repair, you will have the added comfort of knowing that there are no leaks or that they have been repaired. This is another way to make sure that further problems don’t come up later for your foundation or underneath it.
Like anything else, there are a few cons to mud-pumping as part of your foundation repair. Even though we are a fan of mud-pumping, it does have some risks and downsides that we want you to be aware of.
CON #1: Mud-pumping costs more. This is an additional step that takes added time and more materials, SO there will be extra cost to you. Mud-pumping adds between $2,000 and $4,000 to the price of your average-sized foundation repair.
CON #2 (minor): There is a small risk of over-pumping the mud and adding too much material under the home. This can cause a hump in your floor. But with an experienced team working on your foundation repair project, this has a low chance of happening. Just want you to know this is a potential problem that could happen with an inexperienced or less careful contractor.
CON #3: Just like that kid that you tucked into bed with a burrito blanket, there’s no guarantee that no more movement will take place. Mud-pumping is a safeguard, an insurance policy, a risk minimizer, but it’s not an absolute settlement solution with no potential for failure.
Like many forms of insurance or safeguards, you don’t really know if you’re going to need it or not. You might only know the value of mud-pumping afterward in hindsight since we can’t predict what will happen later with your home.
As mentioned, mud-pumping is a final step in a foundation repair project, but it has a few steps of its own to complete the process. Here’s a breakdown of how it works:Raise the foundation and secure it in place with shims
The mud-pumping process takes about half a day or small projects and several delays for larger jobs at the end of a foundation repair project. So it doesn’t add a lot of time to the job but it can add some peace of mind.
What’s the worst-case scenario if you don’t do mud-pumping? Well, you could spend thousands of dollars on a foundation repair only to have it settle all over again due to missing that final step and leaving voids under your foundation.
On the flip side, your home can still settle no matter what you do (or it might not, there’s no way to know for sure) but the risk is minimized as much as humanly possible if you add mud-pumping to the repair. This seems like a tricky decision, so let’s try and make it a little easier with some “if-then” statements.If you love your home and plan to be in it for the long haul and want the very best, get the mud-pumping.
If you are selling your home and won’t be living in it any longer, then you’re not worried about the longevity of the repair and could skip the mud-pumping.
Here’s one more “if-then” statement for you: if you want to use Anchor Foundation Repair for your slab-on-grade foundation repair project, then mud-pumping is part of the deal. We don’t leave repair projects without the last step because we also have a lifetime warranty and service agreement.
At Anchor Foundation Repair, we have seen firsthand the consequences of not filling voids after repairs in our 35 years in business. We have inspected and repaired dozens of homes that had previous foundation repairs (by other companies) without mud-pumping. We have felt the hollow-sounding floors and seen homeowners having to go through the repair process again to get it right the second time.
To get it right the first time, Anchor employs more than one “risk-minimizing” tactic to provide the longest-lasting foundation repair possible. Check out our article highlighting4 service features that set us apartfrom other foundation repair contractors.
Manufactured to withstand the toughest drilling and environmental conditions, our K-Series triplex mud pumps are ideal for all drilling applications. This legacy product features a balanced forged-steel crankshaft and Southwest Oilfield Products ‘L” Shaped modules which is essential to minimize wear, noise, and operating vibrations. These attributes are essential when drilling deeper high pressure formations, long laterals and when handling corrosive or abrasive fluids and slurries.
Every American Block triplex mud pump is manufactured and fully load tested before leaving our manufacturing campus, and is available in sizes ranging from 800 HP to 2200 HP. The American Block K1600 HP Mud Pump is also available in a 2000 HP up-grade version, when more HP is needed in the same 1600 HP footprint.
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*Pump companies, pump models and seal models are listed for reference only. SAF Seals and SAF Precision Manufacturing Ltd. are NOT affiliated with any pump manufacturers.
Whether onshore or offshore, well drilling sites rely on a multitude of systems to successfully perform the drilling operation. The mud pump is a key component tasked with circulating drilling fluid under high pressure downhole. The mud pump can be divided into two key sections: the power end or crosshead and the fluid end. Proper alignment of the pump’s crosshead to the fluid end liner is necessary to maximizing piston and liner life. Misalignment contributes to
accelerated wear on both the piston and the liner, and replacing these components requires downtime of the pump. Traditional methods of inspecting alignment range from using uncalibrated wooden rods, Faro Arms and micrometers to check the vertical and horizontal alignment of the piston rod OD to the piston liner ID. These are time consuming and cumbersome techniques that are ultimately not well suited to troubleshoot and solve alignment issues.
A “Mud Pump Laser Alignment Kit” enables you to measure where the piston will run through the liner at various positions along the pump’s stroke. It will also project a laser centerline from the fluid end back towards the rear power end of the pump that can be used to determine how much shimming is required to correct any alignment issues. The kit can include either a 2-Axis receiver or a 4-Axis which accepts the laser beam and documents where it falls on the active surface of the receiver. The 4-Axis receiver can decrease alignment time by as much as 50% as it will measure angularity as well as X and Y while the 2-Axis does not and will need multiple measurement locations to get the same information. In addition, the alignment system is a non-intrusive service requiring the removal of only the piston rod which allows for much quicker service and less down time on the pump. As the mud pumps in question are located globally both on and offshore, having a small, portable system is another great advantage. Our recommendation would be Pinpoint laser System’s “Mud Pump Alignment Kit”. They are being used by many of the leading repair service companies and have been their main alignment tool for over 15 years. Manufacturers are also utilizing these for new pump set-up.
You can find our high-performance mud pumps at some of the largest oil and natural gas drilling operations on the planet. Now, we’re ready to supply one of our mud pumps to you.
Looking for a mud pump for sale? Bridges Equipment has the biggest inventory of rebuilt duplex and triplex mud pumps and pump packages ready to ship. Unlike some suppliers, we completely rebuild our mud pumps to OEM standards and guarantee our work from 90 days up to six months against major failure.
Our fabrication facility customizes mud pumps, equipment, and pump packages to meet the needs of operations large and small, across the nation and around the world. Whether you need a custom-fabricated mud pit or a unitized pump package, we have the expertise to get it done.
Nothing wastes time and money like waiting on parts. With two supply stores stocked with the fluid ends and other mud pump parts you need to keep your operation running, and the field mechanics to install them, we can help keep your operation up and running.
Customizability. Functionality. Quality. Reliability. You’ll find these attributes and more in every mud pump, mud pump part or mud pump package we have available for sale or rental.